STENT GRAFT HAVING AN INTERNAL BIDIRECTIONAL BRANCH
A stent graft having an internal bidirectional branch formed from a tubular segment of graft material. The internal bidirectional branch extends within the lumen of the stent graft and proximally and distally from a lateral opening in the sidewall of the stent graft. The tubular segment from which the stent graft is made is partitioned into first and second sections along a length of the tubular segment to form the internal bidirectional branch. The lateral opening has a length and a width that may be greater than the diameter of the internal bidirectional branch and may be in the shape of a quadrilateral. The internal bidirectional branch and the stent graft are formed from a single piece of graft material.
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This application is a continuation of U.S. application Ser. No. 16/881,269, filed May 22, 2020, which is a continuation of U.S. application Ser. No. 15/652,561, filed Jul. 18, 2017 (now U.S. Pat. No. 10,660,770) which are incorporated by reference in their entireties.
BACKGROUND 1. Technical FieldThe present invention relates to methods of making an internal bidirectional branch within an endoluminal prosthesis, such as for branched endovascular procedures.
2. Background InformationEndovascular aortic aneurysm repair is practiced by a wide range of physicians across varying specialties. An aortic aneurysm is an enlargement of the aorta of a patient caused by weakening in the wall of the aorta. If an aortic aneurysm is untreated, it may rupture and cause serious health complications.
The surgical procedure for endovascular aortic aneurysm repair involves the placement of a stent graft within the aorta of a patient to seal off the aneurysm from blood flow to prevent the aneurysm from expanding. Physicians often use the procedure to treat abdominal aortic aneurysms (AAA), thoracic aortic aneurysms (TAA), thoraco-abdominal aortic aneurysms (TAAA), and aneurysms in other locations of the patient.
The aorta has many branches to other vessels or arteries, such as the renal arteries, the superior mesenteric artery (SMA), the inferior mesenteric artery, and the left and right internal iliac arteries. Branch vessels are also connected to the head, arms, spinal cord, intestines and/or kidneys. Endovascular repair of aneurysms occurring at or near branch vessels requires that blood flow to the branch vessel is maintained and access to the branch vessel for cannulation is available.
Stent grafts may include internal branches to cannulate branch vessels and to maintain blood flow to the branch vessels. However, these internal branches often only include a small opening or access in one direction within the stent graft for physicians to cannulate the branch vessel. Often times, it is unknown or not clear which direction the branch vessel is best cannulated. These factors increase the difficulty of cannulation, which can lead to complications during the surgical procedure for endovascular aortic aneurysm repair.
BRIEF SUMMARYThis invention concerns a method of making an internal bidirectional branch within an endoluminal prosthesis that enables cannulation of a branch vessel from several directions and allows surgeons the ability to access the outside of the endoluminal prosthesis through the bidirectional branch from several directions. The method also provides a simplified construction of an endoluminal prosthesis with a bidirectional branch and eliminates the need for making a separate branch for connection to an endoluminal prosthesis.
The present invention relates to a method of making a bidirectional branch within an endoluminal prosthesis. The method includes laying a tubular segment of graft material flat. The tubular segment of graft material includes a first lateral edge, a second lateral edge, a width extending from the first lateral edge to the second lateral edge, and a length extending from a proximal end to a distal end of the tubular segment. The method also includes partitioning the tubular segment into first and second sections along the length of the tubular segment. The first section extends from the first lateral edge toward the second lateral edge and includes a width less than the width of the tubular segment. The second section extends from the second lateral edge toward the first lateral edge and includes a width less than the width of the first section such that a total width of the first and second sections is the same as the width of the tubular segment. The method also includes partitioning the second section of the tubular segment into at least three sub-sections. A first sub-section extends from the proximal end toward the distal end for a length, a second sub-section extends from the first sub-section toward the distal end for a length, and a third sub-section extends from the second sub-section to the distal end and has a length. A total length of the three sub-sections is the same as the length of the tubular segment. The method further includes connecting the tubular segment along a lateral edge of the first sub-section from the proximal end to the second sub-section and along a lateral edge of the third sub-section from the distal end to the second sub-section. The lateral edges of the first and third sub-sections are opposite the second lateral edge of the tubular segment. The method also includes turning the tubular segment inside out such that the first, second and third sub-sections of the second sub-section form the bidirectional branch, the bidirectional branch is positioned within a lumen of the endoluminal prosthesis, and an opening of the third sub-section is exposed.
A method of making an internal bidirectional branch for an endoluminal prosthesis from a tubular segment of graft material. The method includes partitioning a tubular segment of graft material into two tubular sections. The tubular segment of graft material having a lumen, a diameter, and a length extending from a proximal end to a distal end of the tubular segment. Each tubular section having the same length as the tubular segment of graft material. The first tubular section includes a diameter less than the diameter of the tubular segment of graft material, and the second tubular section includes a diameter less than the diameter of the first tubular section such that a total diameter of the first and second tubular sections is the same as the diameter of the tubular segment of graft material. The method also includes partitioning the second tubular section into five sub-sections along the length of the tubular segment of graft material, wherein a total length of the five sub-sections is the same as the length of the tubular segment of graft material. A first sub-section extends from the proximal end toward the distal end for a length, a second sub-section extends from the first section toward the distal end for a length, a third sub-section extends from the second sub-section toward the distal end for a length, a fourth sub-section extends from the third sub-section toward the distal end for a length, and a fifth sub-section extends from the fourth section to the distal end and has a length. The method also includes connecting the tubular segment of graft material along the first, second, fourth, and fifth sub-sections of the second tubular section to separate the first tubular section and the second tubular section and removing the first and fifth sub-sections of the second tubular section from the tubular segment while maintaining connected edges of the first and fifth sub-sections such that the second, third and fourth sub-sections form the bidirectional branch. The method further includes turning the tubular segment inside out such that the bidirectional branch is positioned within a main lumen of the endoluminal prosthesis and an opening of the third sub-section is exposed.
A method of making an internal bidirectional branch for an endoluminal prosthesis including laying a tubular segment of graft material flat. The tubular segment of graft material includes a first lateral edge, a second lateral edge, a width extending from the first lateral edge to the second lateral edge, and a length extending from a proximal end to a distal end of the tubular segment. The method also includes partitioning the tubular segment into first and second sections along the length of the tubular segment. The first section extends from the first lateral edge toward the second lateral edge and has a width less than the width of the tubular segment, and the second section extends from the second lateral edge toward the first lateral edge and has a width less than the width of the first section such that a total width of the first and second sections is the same as the width of the tubular segment. The method also includes partitioning the second section of the tubular segment into at least three sub-sections, wherein each section has the width of the second section. A first sub-section extends from the proximal end toward the distal end for a length, a second sub-section extends from the first sub-section toward the distal end for a length, and a third sub-section extends from the second section to the distal end and has a length. A total length of the five sections is the same as the length of the tubular segment. The method further includes connecting the tubular segment along a lateral edge of the first sub-section from the proximal end to the second sub-section and along a lateral edge of the third sub-section from the distal end to the second sub-section. The lateral edges of the first and third sub-sections are opposite the second lateral edge of the tubular segment. The method also includes turning the tubular segment inside out such that the first, second and third sub-sections of the second section form the bidirectional branch, the bidirectional branch is positioned within a lumen of the endoluminal prosthesis, and an opening of the third section is exposed. The method also includes connecting a plurality of stents to an exterior surface of the endoluminal prosthesis.
In the present disclosure, the term “proximal” refers to a direction that is generally closest to the heart during a medical procedure, while the term “distal” refers to a direction that is farthest from the heart during a medical procedure.
The term “prosthesis” refers to any device for insertion or implantation into or replacement for a body part or a function of that body part. The term also may refer to a device that enhances or adds functionality to a physiological system. The term prosthesis may include, for example and without limitation, a stent, stent-graft, filter, valve, balloon, embolization coil, and the like.
To form an endoluminal prosthesis with an internal bidirectional branch 48, the tubular segment 10 of graft material is separated into two tubular sections 32, 34 along a partition line 40. Each of the first and second tubular sections 32, 34 has the same length 24 as the tubular segment 10. The first tubular section 32 has a width 36 in the flattened state and a diameter in the non-flattened state. The width 36 and diameter of the first tubular section 32 is less than the width 14 and diameter of the tubular segment 10. The width 36 of the first tubular section 32 extends from the left lateral edge 28 toward the right lateral edge 30 of the tubular segment 10. The second tubular section 34 has a width 38 in the flattened state and a diameter in the non-flattened state. The width 38 and diameter of the second tubular section 34 is less than the width 36 and diameter of the first tubular section 32. The width 38 of the second tubular section 34 extends from the right lateral edge 30 toward the left lateral edge 28, or, in other words, from the first tubular section 32 to the right lateral edge 30. The combined or total width of the first and second tubular sections 32, 34 is the same as the width 14 of the tubular segment 10.
The first or left lateral edge of the first tubular section 32 is the same as the left lateral edge 28 of the tubular segment 10, and the second or right lateral edge of the first tubular section 32 is the partition line 40. The first or left lateral edge of the second tubular section 34 is the partition line 40, and the second or right lateral edge of the second tubular section 34 is the same as the right lateral edge 30 of the tubular segment 10.
To form the internal bidirectional branch 48, the second tubular section 34 is separated into five sections or sub-sections 34a, 34b, 34c, 34d, and 34e, as shown in
To separate the first and second tubular sections 32, 34, the tubular segment 10 is connected along the partition line 40 within the first, second, fourth and fifth sub-sections 34a, 34b, 34d, 34e of the second tubular section 34. The tubular segment 10 is connected via sewing or stitching the tubular segment 10 along the partition line 40, as shown in
The second, third, and fourth sub-sections 34b, 34c, 34d form the internal bidirectional branch 48 and therefore the first and fifth sub-sections 34a, 34e are removed. The first and fifth sub-sections 34a, 34e of the second tubular section 34 are removed from the tubular segment 10 by cutting adjacent to the partition line within the first and fifth sub-sections 34a, 34e and along respective ends of the first and fifth sub-sections 34a, 34e adjacent to the second sub-section 34b and the fourth sub-section 34d, respectively. As shown in
In an alternative embodiment (not shown), to form the internal bidirectional branch, the second tubular section 34 is separated into three sections or sub-sections rather than five sections or sub-sections such that the first sub-section comprises sub-sections 34a and 34b of the previously described embodiment, the second sub-section comprises sub-section 34c of the previously described embodiment, and the third sub-section comprises sub-sections 34d and 34e of the previously described embodiment. In addition to comprising three sub-sections rather than five sub-sections, the first and third sub-sections of the alternative embodiment may not be cut and removed. In this alternative embodiment, the internal bidirectional branch would comprise a length that is equal to the length 24 of the tubular segment 10. The method of making the alternative embodiment of bidirectional branch would otherwise include the same steps described above and below regarding the endoluminal prosthesis comprising the internal bidirectional branch 48.
To support the patency and shape of the internal bidirectional branch 48, wire 50 is added to the internal bidirectional branch 48, as shown in
After removal of the first and fifth sub-sections 34a, 34e and the addition of wire 50 to the internal bidirectional branch 48, the tubular segment 10 is turned inside out to form an endoluminal prosthesis 54, as shown in
A plurality of stents 52 may be added to the exterior of the endoluminal prosthesis 54, which is the second surface 22 of the first tubular section 32, to support the shape of the endoluminal prosthesis 54 and to facilitate positioning of the endoluminal prosthesis 54 within the aorta. The plurality of stents 52 may include Z-stents, Gianturco stent design or other stent designs. In one example, as shown in
Each Z-stent may include a series of substantially straight segments or struts interconnected by a series of bent segments or bends. The bent segments may include acute bends or apices. The Z-stents are arranged in a ZigZag configuration in which the straight segments are set at angles relative to one another and are connected by the bent segments. This design provides both significant radial force as well as longitudinal support. In tortuous anatomy, branches, or fenestrations, it may be preferable to use alternative stents or modifications to the Z-stent design to avoid stent-to-stent contact. Alternative stents may include, for example, annular or helical stents. Furthermore, in complex anatomical situations, external stents may have the potential to become intertwined with the wires or other devices utilized to ensure branch vessel access, sealing, and fixation. Thus, in some instances, it may be desirable to affix some of the stents 52 to the interior or first surface 20 of the first tubular section 32 and/or to exterior and interior surfaces of the internal bidirectional branch 48.
The plurality of stents 52 include at least two rows 62, 64 of stents, as shown in
The exterior of the graft material is cut along the cutting line 66 on both sides of the opening 44 such that free edges 70 of the graft material are formed. The opening 44 is increased to be the size of the quadrilateral between the first row 62 and the second row 64 of Z-stents by opening and/or pushing the graft material inward toward the interior of the main lumen 46 of the endoluminal prosthesis 54, and then the free edges 70 of the graft material are attached to the graft material and/or the stents 52 where the graft material was initially cut, as shown in
Advantageously, the present embodiments allow for the construction of an endoluminal prosthesis with an internal bidirectional branch from a single piece of graft material. The simplified construction decreases the number of materials, costs, and manufacturing time to make an endoluminal prosthesis with an internal bidirectional branch. The simplified construction also eliminates the need for making a separate branch for connection to the endoluminal prosthesis. The simplified construction also decreases interference of multiple tubes or cannulas within the lumen of the endoluminal prosthesis.
As another advantage, the present embodiments enable cannulation of a branch vessel from several directions. Specifically, the enlarged opening of the internal bidirectional branch allows access to one or more the branch vessels and decreases the complexity of the trying to cannulate through a small opening. Also, for patients with closely spaced branch vessels, the enlarged opening of the internal bidirectional branch allows for multiple cannulas and/or tubes to be inserted through the opening. The enlarged opening of the internal bidirectional branch also allows cannulation is multiple directions when it may not be clear if the vessel is best cannulated from one direction.
As another advantage, the present embodiments enable cannulation through at least two directions within the internal bidirectional branch. Specifically, cannulation may occur through either the proximal or distal ends of the internal bidirectional branch. The multiple exits of the internal branch allows for the insertion of multiple cannulas or tubes with decreased interference within the internal bidirectional branch and the ability to access the branched vessel from different directions within the endoluminal prosthesis.
It will be appreciated by those skilled in the art that changes could be made to the embodiments described above without departing from the broad inventive concept therefore. It is understood, therefore, that this invention is not limited to the particular embodiments disclosed, but it is intended to cover modifications within the spirit and scope of the present invention as defined by the claims.
Claims
1. A stent graft comprising:
- a substantially tubular graft of graft material having a proximal end, a distal end, an internal lumen, and a sidewall;
- an enlarged lateral opening in the sidewall and having a proximal end, a distal end, a length and a width,
- an internal branch disposed within the lumen and in fluid communication with the enlarged lateral opening, the internal branch having a proximal end, a proximal end opening, a distal end, a distal end opening, a proximal portion extending from the proximal end of the enlarged lateral opening toward the proximal end of the substantially tubular graft and having a diameter, and a distal portion extending from the distal end of the lateral opening toward the distal end of the substantially tubular graft and having a diameter; and
- a plurality of stents;
- wherein each of the length and width of the enlarged lateral opening is greater than the diameters of the proximal and distal portions of the internal branch and define an enlarged recess into the internal branch; and
- wherein the substantially tubular graft and the internal branch are constructed from a single piece of the graft material.
2. The stent graft of claim 1, wherein the lateral opening is in the shape of a quadrilateral.
3. The stent graft of claim 1, further comprising a wire support about a perimeter of the proximal and distal end openings of the internal branch.
4. The stent graft of claim 1, further comprising a longitudinal wire support along the length of the internal branch.
5. The stent graft of claim 1, wherein the plurality of stents comprises a first stent disposed proximal of the lateral opening and a second stent disposed distally of the lateral opening such that a portion of the first stent and a portion of the second stent define a perimeter of the lateral opening.
6. The stent graft of claim 1, wherein the plurality of stents comprises a first stent having a first strut, a second strut, and an apex, and a second stent having a first strut, a second strut, and an apex, wherein the first strut, the second strut, and the apex of the first stent define the proximal end and first and second proximal sides of the lateral opening, and the first strut, the second strut, and the apex of the second stent define the distal end and first and second distal sides of the lateral opening.
7. The stent graft of claim 1, wherein the internal branch is a partitioned segment of the sidewall of the substantially tubular graft.
8. A stent graft having an internal bidirectional branch comprising:
- a substantially tubular graft of graft material having a proximal end, a distal end, an internal lumen, and a sidewall;
- a lateral opening in the sidewall and having a proximal end, a distal end, a length, a width, and a perimeter;
- an internal branch disposed within the lumen and in fluid communication with the lateral opening, the internal bidirectional branch having a proximal end, a proximal end opening, a distal end, a distal end opening, a proximal portion extending from the proximal end of the lateral opening toward the proximal end of the substantially tubular graft and having a diameter, and a distal portion extending from the distal end of the lateral opening toward the distal end of the substantially tubular graft and having a diameter; and
- a plurality of stents;
- wherein each of the length and width of the lateral opening is greater than the diameters of the proximal and distal portions of the internal branch and define an enlarged recess into the internal branch; and
- wherein the internal branch is an integral partitioned segment of the sidewall of the substantially tubular graft.
9. The stent graft of clam 8, wherein a portion of a first stent and a portion of a second stent define the perimeter of the enlarged lateral opening.
10. The stent graft of claim 8, wherein the substantially tubular graft and the internal branch are constructed from a single piece of the graft material such that the enlarged lateral opening in the sidewall opens into the internal branch without a separate lateral opening in the internal branch.
11. The stent graft of claim 8, wherein the lateral opening is in the shape of a quadrilateral.
12. The stent graft of claim 8, further comprising a wire support about a perimeter of the of the proximal and distal end openings of the internal branch.
13. The stent graft of claim 8, further comprising a longitudinal wire support along the length of the internal branch.
14. The stent graft of claim 8, wherein the substantially tubular graft of graft material and the internal branch are a single piece of graft material and where the substantially tubular graft of graft material has a first condition where the internal branch is disposed externally to the substantially tubular graft of graft material and a second condition where the internal branch is disposed internally of the substantially tubular graft of graft material.
15. A stent graft having an internal bidirectional branch comprising:
- a substantially tubular graft of graft material having a proximal end, a distal end, an internal lumen, and a sidewall;
- an enlarged lateral opening in the sidewall and having a proximal end, a distal end, a length, a width, and a perimeter;
- an internal branch disposed within the lumen and in fluid communication with the enlarged lateral opening, the internal bidirectional branch having a proximal end, a proximal end opening, a distal end, a distal end opening, a proximal portion extending from the proximal end of the enlarged lateral opening toward the proximal end of the substantially tubular graft and having a diameter, and a distal portion extending from the distal end of the enlarged lateral opening toward the distal end of the substantially tubular graft and having a diameter; and
- a plurality of stents;
- wherein each of the length and width of the enlarged lateral opening is greater than the diameters of the proximal and distal portions of the internal branch and together define an enlarged recess into the internal branch;
- wherein the substantially tubular graft and the internal branch are constructed from a single piece of the graft material such that the internal branch is an integral partitioned segment of the sidewall of the substantially tubular graft.
16. The stent graft of claim 15, wherein the plurality of stents comprises a first stent disposed proximal of the lateral opening and a second stent disposed distally of the lateral opening such that a portion of the first stent and a portion of the second stent define a perimeter of the lateral opening.
17. The stent graft of claim 15, wherein the proximal portion of the internal branch proximal of the proximal end of the enlarged lateral opening and the distal portion of the internal branch distal the enlarged lateral opening are cylindrical and a portion of the internal branch between the proximal and distal portions tapers from a first diameter to a second larger diameter.
18. The stent graft of claim 15, wherein the length of the enlarged lateral opening is greater than the length of the proximal and distal portions.
19. The stent graft of claim 17, wherein the portion of the internal branch between the proximal and distal portions tapers distally from a first width to a second width greater than the first and tapers proximally from a first width to the second width.
20. The stent graft of claim 1, wherein the length of the enlarged lateral opening is greater than the length of the proximal and distal portions.
Type: Application
Filed: Dec 21, 2022
Publication Date: Jun 29, 2023
Applicant: Cook Medical Technologies LLC (Bloomington, IN)
Inventors: Blayne A. Roeder (Bloomington, IN), Chantelle King (Queensland), Nuno Dias (Malmo), Marcelo Ferreira (Rio de Janeiro)
Application Number: 18/069,711