TRAILER COUPLER ASSEMBLY
A trailer coupler assembly facilitates the automatic coupling and decoupling of a trailer. A trailer coupler assembly can include a main body with a frontward-facing opening for receiving a rearwardly oriented trailer ball. A locking assembly can be integrated with the main body and can allow the rearwardly oriented trailer ball to insert into the frontward-facing opening to automatically secure a trailer to a vehicle. A release assembly can interface with the locking assembly to enable the rearwardly oriented trailer ball to be decoupled from the main body.
N/A
BACKGROUNDA trailer coupler is the front portion of a trailer by which the trailer is coupled to a vehicle for towing. Typically, a trailer coupler includes a downward-facing opening that is lowered overtop an upwardly oriented trailer ball. Once the trailer ball is positioned within the trailer coupler, the user must typically manually activate a latch to thereby secure the trailer coupler to the trailer ball. Accordingly, the typical process for hitching a trailer to a vehicle is manual and tedious.
BRIEF SUMMARYThe present invention is directed to trailer coupler assemblies that facilitate the automatic coupling and decoupling of a trailer. A trailer coupler assembly can include a main body with a frontward-facing opening for receiving a rearwardly oriented trailer ball. A locking assembly can be integrated with the main body and can allow the rearwardly oriented trailer ball to insert into the frontward-facing opening to automatically secure a trailer to a vehicle. A release assembly can interface with the locking assembly to enable the rearwardly oriented trailer ball to be decoupled from the main body.
In some embodiments, the present invention may be implemented as a trailer coupler assembly that includes a main body and a locking assembly. The main body may have a frontward-facing opening that is configured to receive a rearwardly oriented hitch ball. The locking assembly may include at least one securing pin that extends across the frontward-facing opening.
In some embodiments, the locking assembly may include opposing securing pins and a distance between the opposing securing pins is configured to be less than a diameter of the rearwardly oriented hitch ball.
In some embodiments, each of the opposing securing pins includes a notch.
In some embodiments, when the notches face one another, a distance between the notches is greater than the diameter of the rearwardly oriented hitch ball to thereby allow the rearwardly oriented hitch ball to pass between the opposing securing pins.
In some embodiments, the main body includes opposing housings in which the opposing securing pins are positioned.
In some embodiments, the opposing securing pins rotate within the opposing housings.
In some embodiments, the opposing securing pins are biased to orient the notches frontwardly.
In some embodiments, the opposing securing pins are configured to rotate in response to the rearwardly oriented hitch ball being forced rearwardly against the opposing securing pins to thereby cause the notches to face one another.
In some embodiments, the opposing housings include cutouts that correspond with the frontward-facing opening.
In some embodiments, the opposing securing pins extend into the cutouts to thereby overlap the frontward-facing opening.
In some embodiments, the trailer coupler assembly may include a release assembly that is configured to rotate the opposing securing pins to cause the notches to face one another.
In some embodiments, the release assembly includes one or more wires that are pulled by a motor to cause the opposing securing pins to be rotated.
In some embodiments, the main body includes beveled edges at opposing sides of the frontward-facing opening.
In some embodiments, the main body includes a hollow rear interior by which the main body is coupled to a shaft and a bumper that is positioned within the hollow rear interior, the bumper being compressible to enable the main body to pivot relative to the shaft.
In some embodiments, the present invention may be implemented as a trailer coupler assembly that includes a main body having a frontward-facing opening that is configured to receive a rearwardly oriented hitch ball and opposing housings positioned at a top and a bottom of the frontward-facing opening. The trailer coupler assembly also includes a locking assembly comprising opposing securing pins that are positioned within the opposing housings. The opposing securing pins are configured to rotate between a first orientation in which the rearwardly oriented hitch ball is prevented from passing through the frontward-facing opening and a second orientation in which the rearwardly oriented hitch ball is allowed to pass through the frontward-facing opening.
In some embodiments, each of the opposing securing pins includes a notch, and, when the opposing securing pins are in the second orientation, the notches face one another.
In some embodiments, the notches are oriented frontwardly when in the first orientation and are biased into the first orientation such that, when the rearwardly oriented hitch ball is forced rearwardly against the notches, the opposing securing pins are rotated into the second orientation.
In some embodiments, the trailer coupler assembly may include a release assembly that is configured to rotate the opposing securing pins from the first orientation to the second orientation.
In some embodiments, the present invention may be implemented as a trailer coupler assembly that includes a main body having a frontward-facing opening and at least one housing having a cutout corresponding to the frontward-facing opening. The trailer coupler assembly also includes a locking assembly comprising at least one securing pin that is positioned in the respective at least one housing and extends out from the cutout overtop the frontward-facing opening. Each of the at least one securing pin include a notch for selectively enabling a rearwardly oriented hitch ball to passthrough the frontward-facing opening.
In some embodiments, each of the at least one securing pin is configured to rotate between a first orientation in which the notch prevents the rearwardly oriented hitch ball from passing through the frontward-facing opening and a second orientation in which the notch enables the rearwardly oriented hitch ball to pass through the frontward-facing opening.
This summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary is not intended to identify key features or essential features of the claimed subject matter.
Understanding that these drawings depict only typical embodiments of the invention and are not therefore to be considered limiting of its scope, the invention will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:
Embodiments of the present invention encompass trailer coupler assemblies that facilitate the automatic coupling and decoupling of a trailer. A trailer coupler assembly configured in accordance with embodiments of the present invention can be used on any trailer that is intended to be coupled to a vehicle via a receiver hitch.
Main body 200 includes a frontward-facing opening 201 that is configured to receive hitch ball 13. Main body 200 may be configured to couple to shaft 500 via a pivoting connection 202 (e.g., via a vertically oriented bolt). As described in greater detail below, pivoting connection 202 can increase the articulation angle of a trailer when coupled to a vehicle via trailer coupler assembly 100.
In some embodiments, main body 200 may include opposing beveled edges 213 at opposing sides of frontward-facing opening 201. Each beveled edge 213 may have an arcuate shape and may enable an increased articulation angle of a trailer when coupled to a vehicle via trailer coupler assembly 100. Main body 200 may include guides 214 for accommodating portions of release assembly 400 and mounts 215 for accommodating portions of locking assembly 300.
Main body 200 may also form a hollow rear interior 203 as best seen in
Shaft 500 may be smaller than hollow rear interior 203 so that main body 200 may pivot relative to shaft 500. A bumper 204 may be positioned inside hollow rear interior 203 and may at least partially surround shaft 500. Bumper 204 may be sandwiched between shaft 500 and the wall of hollow rear interior 203 to thereby limit the pivoting of main body 200 relative to shaft 500. However, bumper 204 may be formed of rubber or another compressible material to thereby allow controlled pivoting of main body 200. For example, bumper 204 could be sufficiently compressible to allow main body 200 to pivot five degrees relative to shaft 500 to thereby increase the articulation angle of a trailer when coupled to a vehicle via trailer coupler assembly 100.
Frontward-facing opening 201 is sufficiently large to receive hitch ball 13 (i.e., its diameter is greater than the diameter of hitch ball 13). However, with securing pins 310 inserted into housings 210, securing pins 310 extend into cutouts 212 overtop frontward-facing opening 201. The spacing between housings 210 can be configured to ensure that the distance between the outer surface/diameter of securing pins 310 is less than the diameter of hitch ball 13 (i.e., hitch ball 13 will be prevented from passing between securing pins 310). In embodiments that include a single housing 210 and securing pin 310, the distance between securing pin 310 and the opposing side of frontward-facing opening 201 can be less than the diameter of hitch ball 13.
To enable hitch ball 13 to pass between securing pins 310 (or past securing pin 310 in embodiments with a single securing pin 310), a notch 311 may be formed in the outer surface of securing pins 310. Securing pins 310 can be oriented within housings 210 so that notches 311 are generally oriented towards one another. A spring 330 or other biasing member may be used to bias securing pins 310 into the orientation shown in
As represented in
When motor 401 is driven, pulleys 405 can apply a pulling force on wires 406. Due to the routing of wires 406 around securing pins 310 (e.g., around drivers 407), this pulling force can cause securing pins 310 to be rotated against the biasing force of springs 330 to cause notches 311 to face one another. Accordingly, to decouple hitch ball 13 from trailer coupler assembly 100, motor 401 can be driven. Once motor 401 is no longer driven, springs 330 can bias securing pins 310 back into their frontward facing orientations. Motor 401 could be powered in any suitable manner such as via a power source on the trailer, from the vehicle, via a battery, etc. Motor 401 can also be controlled in any suitable manner. For example, motor 401 could be integrated with a wireless receiver that enables a user to drive motor 401 via a key fob, a mobile application, or other transmitter. In some embodiments, motor 401 could be coupled to a control system of an electric vehicle (e.g., via the trailer wiring) and could therefore be controlled directly from the vehicle.
In some embodiments, trailer coupler assembly 100 could include or be integrated with a lift mechanism that enables the height of main body 200 relative to the ground to be adjusted. For example, a remote-controlled lift mechanism could be mounted to the trailer and could be used to position main body 200 at the appropriate height relative to hitch ball 13. Such a lift mechanism could facilitate aligning main body 200 to hitch ball 13 while a driver backs a vehicle towards the trailer (e.g., while using a rear camera). In some embodiments, one or more sensors (e.g., infrared, Bluetooth, RFID, vision, etc.) could be integrated into main body 200, hitch ball, and/or nearby component to detect the height of an approaching hitch ball 13 relative to frontward-facing opening 201 and could be used to automatically drive a lift mechanism to align frontward-facing opening 201 to hitch ball 13. In such embodiments, such sensors could be used to authenticate a vehicle and/or a trailer before enabling securing pin(s) 310 to be rotated to thereby enable coupling to or decoupling from the trailer. For example, a trailer coupler assembly configured in accordance with embodiments of the present invention could include circuitry that prevents securing pin(s) 310 from rotating until a particular code or sequence is received/detected from the vehicle and/or a user of the vehicle.
As can be seen, a trailer coupler assembly configured in accordance with embodiments of the present invention can facilitate the automatic coupling and decoupling of a trailer. For example, a user need only back a vehicle to insert hitch ball 13 into frontward-facing opening 201 to connect a trailer to the vehicle. A trailer coupler assembly configured in accordance with embodiments of the present invention also enables autonomous coupling and decoupling of a trailer. For example, an autonomous vehicle can employ its camera(s) and/or sensor(s) to back up to insert hitch ball 13 into frontward-facing opening 201 to couple to a trailer and may use its control system or other transmitter to drive motor 401 to decouple from the trailer. In such embodiments, a remotely controlled lift mechanism could be included on the trailer to facilitate this autonomous coupling and decoupling.
A trailer coupler assembly configured in accordance with embodiments of the present invention can also minimize the risk of overturning or otherwise damaging the vehicle when the trailer rolls over. For example, when a trailer is coupled to a vehicle with a traditional upwardly oriented hitch ball, if the trailer rolls over, it will apply a rotational force on the vehicle and potentially cause the vehicle to roll over or lose control. In contrast, when a trailer is coupled to a vehicle with a trailer coupler assembly configured in accordance with embodiments of the present invention, as the trailer rolls over, the frontward-oriented opening can rotate around the rearwardly oriented hitch ball thereby eliminating any rotational force on the vehicle. Accordingly, the vehicle can continue to tow/drag the rolled over trailer until it can safely come to a stop.
The present invention may be embodied in other specific forms without departing from its spirit or essential characteristics. The described embodiments are to be considered in all respects only as illustrative and not restrictive. The scope of the invention is, therefore, indicated by the appended claims rather than by the foregoing description.
Claims
1. A trailer coupler assembly comprising:
- a main body having a frontward-facing opening that is configured to receive a rearwardly oriented hitch ball as a vehicle that includes the rearwardly oriented hitch ball travels rearwardly relative to a trailer that includes the trailer coupler assembly; and
- a locking assembly comprising at least one securing pin that extends across the frontward-facing opening, the at least one securing pin being configured to rotate between a first orientation in which the rearwardly oriented hitch ball is prevented from passing through the frontward-facing opening and a second orientation in which the rearwardly oriented hitch ball is allowed to pass through the frontward-facing opening such that the locking assembly allows the rearwardly oriented hitch ball to pass through the frontward-facing opening as the vehicle travels rearwardly relative to the trailer and then prevents the rearwardly oriented hitch ball from passing through the frontward-facing opening to thereby couple the vehicle to the trailer for towing as an automatic result of the rearwardly oriented hitch ball passing through the frontward-facing opening.
2. The trailer coupler assembly of claim 1, wherein the at least one securing pin comprises opposing securing pins and a distance between the opposing securing pins is configured to be less than a diameter of the rearwardly oriented hitch ball.
3. The trailer coupler assembly of claim 2, wherein each of the opposing securing pins includes a notch.
4. A trailer coupler assembly comprising:
- a main body having a frontward-facing opening that is configured to receive a rearwardly oriented hitch ball; and
- a locking assembly comprising at least one securing pin that extends across the frontward-facing opening;
- wherein the at least one securing pin comprises opposing securing pins and a distance between the opposing securing pins is configured to be less than a diameter of the rearwardly oriented hitch ball;
- wherein each of the opposing securing pins includes a notch;
- wherein, when the notches face one another, a distance between the notches is greater than the diameter of the rearwardly oriented hitch ball to thereby allow the rearwardly oriented hitch ball to pass between the opposing securing pins.
5. The trailer coupler assembly of claim 4, wherein the main body includes opposing housings in which the opposing securing pins are positioned.
6. The trailer coupler assembly of claim 5, wherein the opposing securing pins rotate within the opposing housings.
7. The trailer coupler assembly of claim 6, wherein the opposing securing pins are biased to orient the notches frontwardly.
8. The trailer coupler assembly of claim 7, wherein the opposing securing pins are configured to rotate in response to the rearwardly oriented hitch ball being forced rearwardly against the opposing securing pins to thereby cause the notches to face one another.
9. The trailer coupler assembly of claim 5, wherein the opposing housings include cutouts that correspond with the frontward-facing opening.
10. The trailer coupler assembly of claim 9, wherein the opposing securing pins extend into the cutouts to thereby overlap the frontward-facing opening.
11. The trailer coupler assembly of claim 4, further comprising:
- a release assembly that is configured to rotate the opposing securing pins to cause the notches to face one another.
12. The trailer coupler assembly of claim 11, wherein the release assembly includes one or more wires that are pulled by a motor to cause the opposing securing pins to be rotated.
13. The trailer coupler assembly of claim 1, wherein the main body includes beveled edges at opposing sides of the frontward-facing opening.
14. The trailer coupler assembly of claim 1, wherein the main body includes a hollow rear interior by which the main body is coupled to a shaft and a bumper that is positioned within the hollow rear interior, the bumper being compressible to enable the main body to pivot relative to the shaft.
15. A trailer coupler assembly comprising:
- a main body having a frontward-facing opening that is configured to receive a rearwardly oriented hitch ball and opposing housings positioned at a top and a bottom of the frontward-facing opening; and
- a locking assembly comprising opposing securing pins that are positioned within the opposing housings, the opposing securing pins being configured to rotate between a first orientation in which the rearwardly oriented hitch ball is prevented from passing through the frontward-facing opening and a second orientation in which the rearwardly oriented hitch ball is allowed to pass through the frontward-facing opening.
16. The trailer coupler assembly of claim 15, wherein each of the opposing securing pins includes a notch, and wherein, when the opposing securing pins are in the second orientation, the notches face one another.
17. The trailer coupler assembly of claim 16, wherein the notches are oriented frontwardly when in the first orientation and are biased into the first orientation such that, when the rearwardly oriented hitch ball is forced rearwardly against the notches, the opposing securing pins are rotated into the second orientation.
18. The trailer coupler assembly of claim 15, further comprising:
- a release assembly that is configured to rotate the opposing securing pins from the first orientation to the second orientation.
19. A trailer coupler assembly comprising:
- a main body having a frontward-facing opening and at least one housing having a cutout corresponding to the frontward-facing opening, the frontward-facing opening being configured to receive a rearwardly oriented hitch ball as a vehicle that includes the rearwardly oriented hitch ball travels rearwardly relative to a trailer that includes the trailer coupler assembly; and
- a locking assembly comprising at least one securing pin that is positioned in the respective at least one housing and extends out from the cutout overtop the frontward-facing opening, each of the at least one securing pin including a notch for selectively enabling the rearwardly oriented hitch ball to pass through the frontward-facing opening;
- wherein each of the at least one securing pin is configured to rotate between a first orientation in which the notch prevents the rearwardly oriented hitch ball from passing through the frontward-facing opening and a second orientation in which the notch enables the rearwardly oriented hitch ball to pass through the frontward-facing opening such that the locking assembly allows the rearwardly oriented hitch ball to pass through the frontward-facing opening as the vehicle travels rearwardly relative to the trailer and then prevents the rearwardly oriented hitch ball from passing through the frontward-facing opening to thereby couple the vehicle to the trailer for towing as an automatic result of the rearwardly oriented hitch ball passing through the frontward-facing opening.
20. The trailer coupler assembly of claim 19, wherein the at least one housing comprises two housings and the at least one securing pin comprises two securing pins.
Type: Application
Filed: Apr 26, 2022
Publication Date: Oct 26, 2023
Inventors: Erick Vega (Salt Lake City, UT), Kreg Peeler (Draper, UT), Angela Brimhall (Taylorsville, UT), Jeremy Carter (Orem, UT)
Application Number: 17/729,862