HIGH INTENSITY VIBRATION TESTING USING AN EMPIRICALLY MODIFIED REFERENCE SPECIFICATION AND METHOD THEREOF
An acoustic or mechanical vibration testing system includes a MIMO control system coupled to at least two separately controllable groups of vibration transducers and at least two control sensor transducers wherein the number of control sensor transducers need not be equal to the number of controller output drives or number of separately controllable groups of vibration transducers. The MIMO control system utilizes both a predetermined initial reference specification and a modified reference specification, wherein data acquired during system operation under conventional MIMO control is used to create the modified reference specification based on actual system performance and limitations thereof so as to maintain closer correspondence to the predetermined initial reference specification with less required system drive power, as a function of the predetermined initial reference, and less risk of damage to the test system and the test article during the performance of a test.
This application is a continuation of U.S. patent application Ser. No. 16/748,091, filed Jan. 21, 2020, which claims priority to U.S. Provisional Application No. 62/794,564, filed Jan. 19, 2019, the contents of each of which are incorporated by reference herein in their entirety.
BACKGROUND OF THE INVENTIONThe present invention relates generally to the field of vibration testing of objects such as satellites, instrumentation or any other object whose reliability in operation may be evaluated using high intensity vibration testing. Specifically, the present invention relates to the use of either: direct field or reverberant chamber (acoustic) testing systems; or multiple-exciter (where an exciter can either be an electro-hydraulic actuator, electro-dynamic shaker, ceramic shaker, or collections of such vibration transducers) (mechanical) testing systems to perform vibration testing. The present invention further relates to controls to enable acoustic testing systems to produce an acoustic field conforming to a predetermined initial reference specification and mechanical testing systems to produce vibration responses conforming to a predetermined initial reference specification.
BACKGROUND OF THE INVENTIONIn the fields of acoustic vibration testing, it is desirable to control numerous parameters of the acoustic response field or the response vibrations according to a predetermined reference specification. In a typical MIMO DFAT control system 100, as described in U.S. Pat. No. 9,109,972 [3], which is incorporated by reference herein in its entirety, and also shown by the herein included FIG. 1, a reference specification is typically provided that contains the desired predetermined acoustic field parameters. During operation the system will make adjustments to the drive signals for multiple groups of independently controllable transducers so that the resulting acoustic field will match as closely as possible the predetermined acoustic field specifications contained in the reference (i.e., the predetermined reference specification). However, the predetermined acoustic field specifications typically ignore the real-world constraints of the test system, its components and the test facility itself. For example, and not by way of limitation, the predetermined acoustic field specification may contain relative coherence values in its off-diagonal elements, which cannot be achieved due to physical limitations in the test system, which are thereby ignored. As a result, during operation, adjustments to the drive signals may fail to yield an acceptable test response and may exceed the capabilities of the system leading to self-limiting by components of the test system with the potential for damage to the system components or the test article itself.
Similarly, in the field of mechanical vibration testing, it is also desirable to control numerous parameters of the mechanical vibration test according to a predetermined reference specification. In a typical Multiple Input Multiple Output (MIMO) mechanical vibration test control system 100, as described in FIG. 2 of U.S. Pat. No. 5,299,459 [15], which is incorporated by reference herein in its entirety, and also by the herein included
In either mechanical or acoustic MIMO vibration control systems, the degree to which the actual test conditions fail to meet the specified test parameters depends on many factors including, by way of example and not of limitation, the real-world constraints imposed by the system's maximum output capabilities, non-linear response characteristics and/or time variability in test systems characteristics, limitations of the transducers or exciters employed, as well as constraints imposed by the MIMO vibration test facility and/or associated limitations of the MIMO vibration control system itself. These limitations may, collectively, contribute to substantial discrepancies between the actual test response and the specified test parameters leading to unreliable test results, excessive system drive power being required, damage to the system components or damage to the test article itself through “over-testing”, in attempts by the MIMO vibration control system to overcome these limitations.
Methods such as those described in [2, 4, 8, 9, 10, 11, 12, 13, 14, 15, 16] have mainly focused on establishing limits to prevent the test system from damaging itself or from damaging the test article. Those skilled in the art will be familiar with various methods for implementing limiters including establishment of maximum safe levels for drive signals and feedback to system limiters from test article instrumentation. Although these limiters do reduce the risk of test system damage and some forms of over-testing, they also significantly reduce the maximum capability of the testing system and facility and fail to make any adjustments to the initial test specification to accommodate the actual performance limitations of the test system and facility.
Accordingly it would be advantageous to provide MIMO acoustic or mechanical vibration control systems with the ability to modify the predetermined reference specification, for either conventional square control or rectangular control [12], according to an empirically determined set of compromises based on the collective limitations of a particular test setup. By using the modified reference specification during actual test operation, an improved match between the test system response and the predetermined reference specification is achieved with less required system drive power, increased overall capability, and reduced risk of damage to the system components or test article regardless of which MIMO vibration control methodology is employed.
REFERENCES
- 1. Underwood, Marcos A., “Applications of Digital Control Techniques to High Level Acoustic Testing,” 31st Aerospace Testing Seminar; 22-25 Oct. 2018; Los Angeles, CA; United States
- 2. Musella et al., “Tackling the target matrix definition in MIMO Random Vibration Control testing,” 30th Aerospace Testing Seminar; March 2017; Los Angeles, CA; United States
- 3. Larkin et al., “Direct Field Acoustic Test System and Method,” U.S. Pat. No. 9,109,972, Aug. 18, 2015.
- 4. Smallwood, David O., “The challenges of multiple input vibration testing and analysis,” Presented at the Experimental and Analytical joint HOCWOG, Los Alamos National Labs, May 20, 2013, https://www.osti.gov/servlets/purl/1095931
- 5. Larkin et al., “Status of Direct Field Acoustic Testing,” 27th Aerospace Testing Seminar; 16-18 Oct. 2012; Los Angeles, CA
- 6. Maahs, Gordon, “Direct Field Acoustic Test (DFAT) Development and Flight Testing of Radiation Belt Storm Probe (RBSP) Satellites,” 27th Aerospace Testing Seminar; 16-18 Oct. 2012; Los Angeles, CA; United States
- 7. Hughes et al., “The Development of the Acoustic Design of NASA Glenn Research Center's New Reverberant Acoustic Test Facility,” 26th Aerospace Testing Seminar; 29-31 Mar. 2011; Los Angeles, CA; United States
- 8. Underwood et al., “Some Aspects of using Measured Data as the Basis of a Multi-Exciter Vibration Test,” Proceedings of the IMAC-XXVIII, Feb. 1-4, 2010, Jacksonville, Florida USA
- 9. Underwood, Marcos A., “Digital Control Systems for Vibration Testing Machines,” Shock and Vibration Handbook, 6th ed., Chapter 26, Edited by Piersol et al., T. L., McGraw-Hill, New York, 2009
- 10. Underwood et al., “MIMO Testing Methodologies,” Proceedings of the 79th Shock & Vibration Symposium, October 2008; Orlando, Florida
- 11. Smallwood, David O., “Multiple-Input Multiple-Output (MIMO) linear systems extreme inputs/outputs,” Shock and Vibration, Vol. 14, No. 2, (2007) pp 107-132.
- 12. Underwood et al., “Rectangular Control of Multi-Shaker Systems; Theory and some practical results,” Journal and Proceedings—Institute of Environmental Sciences and Technology, April 2003
- 13. Underwood, Marcos A., “Applications of Computers to Shock and Vibration,” Shock and Vibration Handbook, 5th Ed., Chapter 27, Edited by Harris, C. M., and Piersol, A. G., McGraw-Hill, New York, 2001
- 14. Underwood, Marcos A., Adaptive Control Method and System for Transient Waveform Testing. U.S. Pat. No. 5,517,426, May 14, 1996.
- 15. Underwood, Marcos A., Adaptive Control Method and System for MultiExciter Swept-Sine Testing. U.S. Pat. No. 5,299,459, Apr. 5, 1994.
- 16. Underwood, Marcos A., Digital Signal Synthesizer Method and System, U.S. Pat. No. 4,782,324, Nov. 1, 1988.
Embodiments hereof include an acoustic or mechanical vibration testing system including a MIMO control system coupled to at least two separately controllable groups of vibration transducers and at least two control sensor transducers wherein the number of control sensor transducers need not be equal to the number of controller output drives or number of separately controllable groups of vibration transducers. The MIMO control system utilizes both a predetermined initial reference specification and a modified reference specification, wherein data acquired during system operation under conventional MIMO control is used to create the modified reference specification based on actual system performance and limitations thereof so as to maintain closer correspondence to the predetermined initial reference specification (predetermined initial acoustic field specification or predetermined initial mechanical vibration specification) with less required system drive power, as a function of the predetermined initial reference, and less risk of damage to the test system and the test article during the performance of a test.
Embodiments hereof also include an acoustic or mechanical vibration testing system including a MIMO control system coupled to at least two separately controllable groups of vibration transducers and at least two control sensor transducers wherein the number of control sensor transducers need not be equal to the number of controller output drives or number of separately controllable groups of vibration transducers. The MIMO control system utilizes both a predetermined initial reference specification and a modified reference specification, wherein an iterative feedback process, which can either be manually by user or automatically by calculation, is used to create the modified reference specification based on actual system performance and limitations thereof so as to maintain closer correspondence to the predetermined initial reference specification (predetermined initial acoustic field specification or predetermined initial mechanical vibration specification) with less required system drive power, as a function of the predetermined initial reference, and less risk of damage to the test system and the test article during the performance of a test.
Embodiments hereof also include an acoustic or mechanical vibration testing system including a MIMO control system coupled to at least two separately controllable groups of vibration transducers and at least two control sensor transducers wherein the number of control sensor transducers need not be equal to the number of controller output drives or number of separately controllable groups of vibrations transducers. The MIMO control system utilizes both a predetermined initial reference specification and a modified reference specification wherein data acquired during system operation under conventional MIMO control is used to create the modified reference specification based on actual system performance and limitations thereof and wherein the modified reference specification is stored using a suitable data recording device so as to be available for future use as a reference specification by similar test system arrangements so as to maintain closer correspondence to the predetermined initial reference specification (predetermined initial acoustic field specification or predetermined initial mechanical vibration specification) with less required system drive power, as a function of the predetermined initial reference, and less risk of damage to the test system and the test article during the performance of a test.
Embodiments hereof also include an acoustic or mechanical vibration testing system including a MIMO control system coupled to at least two separately controllable groups of vibration transducers and at least two control sensor transducers wherein the number of control sensor transducers need not be equal to the number of controller output drives or the number of separately controllable groups of vibration transducers. The MIMO control system utilizes both a predetermined initial reference specification and a modified reference specification wherein data acquired during system operation under conventional MIMO control is used to create the modified reference specification based on actual system performance and limitations thereof and wherein a loader is used for loading a previously stored modified reference from a storage device to replace the predetermined initial reference specification during actual testing so as to maintain closer correspondence to the predetermined initial reference specification (predetermined initial acoustic field specification or predetermined initial mechanical vibration specification) with less required system drive power, as a function of the predetermined initial reference, and less risk of damage to the test system and the test article during the performance of a test.
Embodiments hereof also include an acoustic or mechanical vibration testing system comprising a MIMO control system coupled to at least two separately controllable groups of vibration transducers and at least two control sensor transducers wherein the number of control sensor transducers need not be equal to the number of controller output drives or the number of separately controllable groups of vibration transducers. The MIMO control system utilizes both a predetermined initial reference specification and a modified reference specification wherein data acquired during system operation under conventional MIMO control is used to create the modified reference specification based on actual system performance and limitations thereof and wherein a previously stored modified reference is used to replace the predetermined initial reference specification and an iterative feedback process is used to further modify the previously stored modified reference specification and the further modified reference specification is used during actual testing so as to maintain closer correspondence to the predetermined initial reference specification (predetermined initial acoustic field specification or predetermined initial mechanical vibration specification) with less required system drive power, as a function of the predetermined initial reference, and less risk of damage to the test system and the test article during the performance of a test.
Embodiments hereof also include an acoustic or mechanical vibration testing system including a MIMO control system coupled to at least two separately controllable groups of vibration transducers and at least two control sensor transducers wherein the number of control sensor transducers need not be equal to the number of controller output drives or the number of separately controllable groups of vibration transducers. The MIMO control system utilizes both a predetermined initial reference specification and a modified reference specification wherein the modified reference specification includes modifications to account for anomalies due to placement of the separately controllable groups of vibration transducers or control sensor transducers, or instrumentation errors such as, by way of example and not of limitation, poor phase and amplitude matching between input channels, low coherence between the separately controllable vibration transducer drive vectors and control point response vectors, and dynamic range limitations of the controller input and output channels so as to maintain closer correspondence to the predetermined initial reference specification (predetermined initial acoustic field specification or predetermined initial mechanical vibration specification) with less required system drive power, as a function of the predetermined initial reference, and less risk of damage to the test system and the test article during the performance of a test.
Embodiments hereof also include an acoustic or mechanical vibration testing system including a MIMO control system coupled to at least two separately controllable groups of vibration transducers and at least two control sensor transducers wherein the number of control sensor transducers need not be equal to the number of controller output drives or number of separately controllable groups of vibration transducers. The MIMO control system utilizes both a predetermined initial reference specification and a modified reference specification wherein the modified reference specification includes modifications to account for anomalies due to nonlinear and time variant characteristics of the acoustic field so as to maintain closer correspondence to the predetermined initial reference specification (predetermined initial acoustic field specification or predetermined initial mechanical vibration specification) with less required system drive power, as a function of the predetermined initial reference, and less risk of damage to the test system and the test article during the performance of a test.
Embodiments hereof also include an acoustic or mechanical vibration testing system including a MIMO control system coupled to at least two separately controllable groups of vibration transducers and at least two control sensor transducers wherein the number of control sensor transducers need not be equal to the number of controller output drives or number of separately controllable groups of vibration transducers. The MIMO control system utilizes both a predetermined initial reference specification and a modified reference specification wherein data acquired during system operation under conventional MIMO control is used to create the modified reference specification based on actual system performance and limitations thereof and wherein the modifications to the predetermined initial reference specification do not change the diagonal elements (spectral reference vector) of the predetermined initial reference specification matrix (SDM) so as to maintain closer correspondence to the predetermined initial reference specification (predetermined initial acoustic field specification or predetermined initial mechanical vibration specification) with less required system drive power, as a function of the predetermined initial reference, and less risk of damage to the test system and the test article during the performance of a test.
Embodiments hereof also include an acoustic or mechanical vibration testing system including a MIMO control system coupled to at least two separately controllable groups of vibration transducers and at least two control sensor transducers wherein the number of control sensor transducers need not be equal to the number of controller output drives or number of separately controllable groups of vibration transducers. The MIMO control system utilizes both a predetermined initial reference specification and a modified reference specification wherein data from actual control sensor responses during system operation under conventional MIMO control is used to further modify a previously modified reference specification based on actual system performance and limitations thereof so as to maintain closer correspondence to the predetermined initial reference specification (predetermined initial acoustic field specification or predetermined initial mechanical vibration specification) with less required system drive power, as a function of the predetermined initial reference, and less risk of damage to the test system and the test article during the performance of a test.
Embodiments hereof also include an acoustic or mechanical vibration testing system including a MIMO control system coupled to at least two separately controllable groups of vibration transducers and at least two control sensor transducers wherein the number of control sensor transducers need not be equal to the number of controller output drives or number of separately controllable groups of vibration transducers. The MIMO control system utilizes both a predetermined initial reference specification and a modified reference specification wherein data acquired during system operation under conventional MIMO control is used to create a modified reference specification based on actual system performance and limitations thereof in such a way that the resulting matrix describing the modified reference specification is both at least positive semi-definite and Hermitian so as to maintain closer correspondence to the predetermined initial reference specification (predetermined initial acoustic field specification or predetermined initial mechanical vibration specification) with less required system drive power, as a function of the predetermined initial reference, and less risk of damage to the test system and the test article during the performance of a test.
Embodiments hereof also include an acoustic or mechanical vibration testing system including a MIMO control system coupled to at least two separately controllable groups of vibration transducers and at least two control sensor transducers wherein the number of control sensor transducers need not be equal to the number of controller output drives or number of separately controllable groups of vibration transducers. The MIMO control system utilizes a predetermined initial reference specification, expressed as a spectral density matrix [Grr(f)], measured control location responses during operation under conventional MIMO control represented by a spectral density matrix [Gcc(f)], and a modified reference specification expressed as a modified spectral density matrix [Gmod_rr(f)], wherein the diagonal elements of the modified spectral density matrix [Gmod_rr(f)] are the same as in [Grr(f)] and wherein each of the below diagonal elements of [Gmod_rr(f)] are equal to the below diagonal elements of [Gcc(f)] multiplied by a factor, [Kijk], which is a ratio that is representative of the product between each control location pair implied by the predetermined initial reference specification divided by the product between each control location pair implied by the actual measured control location responses during low level operation, and wherein the above diagonal rows of [Gmod_rr(f)] are equal to the corresponding transposed complex conjugates of the below diagonal columns (whose elements have reversed column-row indices) thereby incorporating the real world performance characteristics of the test system and facility into the test specification so as to maintain closer correspondence to the predetermined initial reference specification (predetermined initial acoustic field specification or predetermined initial mechanical vibration specification) with less required system drive power, as a function of the predetermined initial reference, and less risk of damage to the test system and the test article during the performance of a test.
Embodiments hereof also include an acoustic or mechanical vibration testing system including a MIMO control system coupled to at least two separately controllable groups of vibration transducers and at least two control sensor transducers wherein the number of control sensor transducers need not be equal to the number of controller output drives or number of separately controllable groups of vibration transducers. The MIMO control system utilizes a predetermined initial reference specification, which has been manually modified, using its existing predetermined initial reference specification entry software, expressed as a spectral density matrix [Grr(f)], wherein some or all of its off-diagonal elements are chosen to have their equivalent coherence values increased “slightly,” e.g. typically by adding 0.005 to 0.05 to their original values or some other small quantity that the test engineer considers a tolerable modification of the off-diagonal elements of the predetermined initial reference specification consistent with the overall specified test tolerances, to reduce the required drive power over a chosen frequency range, which are typically the lowest frequencies, more than possible with the same system/method without using the manually modified predetermine initial reference specification, at the expense of tolerable losses in subsequent control accuracy, where typically the larger the increase in coherence the larger the loss in control accuracy. Utilizing this thus manually modified predetermined initial reference specification [Grr(f)], the MIMO control system also utilizes measured control location responses during operation under conventional MIMO control represented by a spectral density matrix [Gcc(f)], and a modified reference specification expressed as a modified spectral density matrix [Gmod_rr(f)], wherein the diagonal elements of the modified spectral density matrix [Gmod_rr(f)] are the same as in [Grr(f)] and wherein each of the below diagonal elements of [Gmod_rr(f)] are equal to the below diagonal elements of [Gcc(f)] multiplied by a factor, [Kijk], which is a ratio that is representative of the product between each control location pair implied by the predetermined initial reference specification divided by the product between each control location pair implied by the actual measured control location responses during low level operation, and wherein the above diagonal rows of [Gmod_rr(f)] are equal to the corresponding transposed complex conjugates of the below diagonal columns thereby incorporating the real world performance characteristics of the test system and facility into the test specification so as to maintain closer correspondence to the predetermined initial reference specification (predetermined initial acoustic field specification or predetermined initial mechanical vibration specification) with a greater reduction in required system drive power, as a function of the modifications to the predetermined initial reference, and less risk of damage to the test system and the test article during the performance of a test.
The foregoing and other features and advantages of the invention will be apparent from the following description of embodiments hereof as illustrated in the accompanying drawings. The accompanying drawings, which are incorporated herein and form a part of the specification, further serve to explain the principles of the invention and to enable a person skilled in the pertinent art to make and use the invention. The drawings are not to scale.
Embodiments hereof are now described with reference to the Figures where like reference characters/numbers indicate identical or functionally similar elements. While specific configurations and arrangements are discussed, it should be understood that this is done for illustrative purposes only. A person with ordinary skill in the relevant art will recognize that other configurations and arrangements can be used without departing from the spirit and scope of the invention.
Referring to
Referring to
Referring to
Referring to
Referring to
Referring to
for k=1 to the number of spectral lines, i=2 to M, and j=1 to i−1, where the number of spectral lines are determined by the definition of [Grr(f)] consistent with the number of frequencies analyzed by the Fast Fourier Transform (FFT) spectrum analyzer used by the MIMO vibration controller used to determine [Gcc(f)] SDM, as will be will be familiar to those with ordinary skill in the art.
As also shown in
Referring to
Experiments have also shown that use of the Modified Reference Specification allows the vibration test system to achieve improved overall results for coherence and phase in addition to improved spectral uniformity and less required system drive power. Referring to
In particular,
Further,
Referring back to
Recent testing has shown that manual modifications of the off-diagonal elements of the predetermined initial reference specification allow users to tradeoff the achieved spectral uniformity discussed above with respect to
It will be apparent to those of ordinary skill in the art that many more variations may be implemented, which fall within the scope of the present invention. By way of example and not of limitation, these may include the incorporation into the MIMO Vibration Controller itself of the Feedback Loop 230, Modified Reference Specification Derivation 240 and Modified Reference Specification Storage 250 of
Claims
1. A vibration testing system comprising:
- at least two separately controllable groups of vibration transducers and at least two control sensor transducers;
- a controller coupled to the at least two separately controllable groups of vibration transducers and at least two control sensor transducers, wherein the controller is configured to run a vibration pre-test using MIMO control at substantially below a full test level utilizing a predetermined initial reference specification or a previously modified initial reference specification, and create a modified reference specification based on actual system performance during the vibration pre-test at substantially below a full test level.
2. The vibration testing system of claim 1, wherein the controller is configured to run the vibration pre-test utilizing the previously modified initial reference specification, wherein the previously modified initial reference specification is obtained by manually modifying the predetermined initial reference specification in order to create the modified reference specification based on actual system performance during the vibration pre-test at substantially below a full test level, and wherein the controller is further configured to run a vibration test using the modified reference specification that requires less required system drive power than running a vibration test using the modified reference specification obtained using an unmodified predetermined initial reference specification.
3. The vibration testing system of claim 1, wherein the controller is further configured to run a vibration test using the modified reference specification that requires less system drive power than running a vibration test using an unmodified reference specification, as a function of the predetermined initial reference specification in use, given the same testing facility and test conditions.
4. The vibration testing system of claim 3, wherein utilizing the modified reference specification enables closer correspondence to the predetermined initial reference specification with less required system drive power, as a function of the predetermined initial reference, and less risk of damage to the test system and the test article during the performance of a test
5. The vibration testing system of claim 1, wherein the controller is configured to create the modified reference specification by
- utilizing the predetermined initial reference specification or previously modified initial reference specification, wherein the predetermined initial reference specification or previously modified initial reference specification is expressed as a reference spectral density matrix [Grr(f)],
- measuring control location responses during operation under the vibration pre-test using MIMO control at substantially below a full test level utilizing the predetermined initial reference specification or the previously modified initial reference specification, wherein the control location responses are represented by a control response spectral density matrix [Gcc(f)], and
- creating the modified reference specification expressed as a modified spectral density matrix [Gmod_rr(f)], wherein the diagonal elements of the modified spectral density matrix [Gmod_rr(f)] are the same as in the reference spectral density matrix [Grr(f)] and wherein each of the below diagonal elements of the modified spectral density matrix [Gmod_rr(f)] are equal to the below diagonal elements of the reference spectral [Grr(f)] multiplied by a factor, [Kijk], which is a ratio that is representative of the product between each control location pair implied by the predetermined initial reference specification or the previously modified initial reference specification divided by the product between each control location pair implied by the actual measured control location responses during low level operation, and wherein the above diagonal rows of the modified spectral density matrix [Gmod_rr(f)] are equal to the complex conjugate transpose of the below diagonal columns of the modified spectral density matrix [Gmod_rr(f)].
6. The vibration testing system of claim 5, wherein the previously modified initial reference specification is obtained by manually increasing values of chosen off-diagonal coherence elements of an initial reference spectral density matrix slightly to tradeoff how close the correspondence to the diagonal elements of the reference spectral density matrix [Grr(f)] and the control response spectral density matrix [Gcc(f)] are in a subsequent test that uses the modified spectral density matrix [Gmod_rr(f)] that results from using the previously modified initial reference specification, in order to further reduce required system drive power within chosen frequency ranges, as compared to a test run with a modified spectral density matrix [Gmod_rr(f)] obtained using an unmodified predetermined initial reference specification, given the same testing facility and test conditions.
7. The vibration testing system of claim 1, wherein the at least two separately controllable groups of vibration transducers are acoustic transducers and the at least two control sensor transducers are control microphones.
8. The vibration testing system of claim 1, wherein the at least two separately controllable groups of vibration transducers are shakers and the at least two control sensor transducers are accelerometers or other mechanical vibration sensing transducers.
9. A method of vibration testing a test article, the method comprising:
- running a vibration pre-test using MIMO control at substantially below a full test level utilizing a predetermined initial reference specification or a previously modified initial reference specification using a system having at least two separately controllable groups of vibration transducers and at least two control sensor transducers, and
- creating a modified reference specification based on actual system performance during the vibration pre-test at substantially below a full test level.
10. The method of claim 9, further comprising running a vibration test using the modified reference specification.
11. The method of claim 10, wherein utilizing the modified reference specification enables closer correspondence to the predetermined initial reference specification with less required system drive power, as a function of the predetermined initial reference, and less risk of damage to the test system and the test article during the performance of a test
12. The method of claim 9, wherein the step of creating the modified reference specification comprises:
- utilizing the predetermined initial reference specification or previously modified initial reference specification, wherein the predetermined initial reference specification or previously modified initial reference specification is expressed as a reference spectral density matrix [Grr(f)],
- measuring control location responses during operation under the vibration pre-test using MIMO control at substantially below a full test level utilizing the predetermined initial reference specification or the previously modified reference, wherein the control location responses are represented by a control response spectral density matrix [Gcc(f)], and
- creating the modified reference specification expressed as a modified spectral density matrix [Gmod_rr(f)], wherein the diagonal elements of the modified spectral density matrix [Gmod_rr(f)] are the same as in the reference spectral density matrix [Grr(f)] and wherein each of the below diagonal elements of the modified spectral density matrix [Gmod_rr(f)] are equal to the below diagonal elements of the reference spectral [Grr(f)] multiplied by a factor, [Kijk], which is a ratio that is representative of the product between each control location pair implied by the predetermined initial reference specification divided by the product between each control location pair implied by the actual measured control location responses during low level operation, and wherein the above diagonal rows of the modified spectral density matrix [Gmod_rr(f)] are equal to the complex conjugate transposes of the below diagonal columns of the modified spectral density matrix [Gmod_rr(f)].
13. The method of claim 9, wherein the at least two separately controllable groups of vibration transducers are acoustic transducers and the at least two control sensor transducers are control microphones.
14. The method of claim 9, wherein the at least two separately controllable groups of vibration transducers are shakers and the at least two control sensor transducers are accelerometers.
Type: Application
Filed: Jul 17, 2023
Publication Date: Nov 9, 2023
Inventor: Marcos UNDERWOOD (Cupertino, CA)
Application Number: 18/353,142