MOTOR DEVICE FOR AN ELECTRIC BICYCLE

A motor device for an electric bicycle may include an electric motor, a first connector unit, and/or a second connector unit. The electric motor may include an axis of rotation. The first connector unit may include a first motor connector and a first connecting part. The first connecting part may surround the first motor connector regionally and/or outwardly. The first connector unit may be mounted on the electric motor and may be electrically conductively connected to the electric motor via the first motor connector. The second connector unit may include a second motor connector and a second connecting part. An electrical conductive connection may be established and released directly between the first motor connector and the second motor connector.

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Description
CROSS-REFERENCE TO RELATED APPLICATION

This application is a continuation application of U.S. patent application Ser. No. 17/945,986, filed on Sep. 15, 2022, which claims priority to European Patent Application No. EP21197079.3 filed Sep. 16, 2021, the contents of which are both hereby incorporated by reference in their entirety.

TECHNICAL FIELD

The invention relates to a motor device for an electric bicycle. The invention further relates to a connector unit for the motor device and an electric bicycle with the motor device.

BACKGROUND

An electric bicycle is known, for example, from JP 2001071983 A and WO 2009027683 A1. The electric bicycle typically contains an electric motor and a battery. The battery and the electric motor are electrically connected to each other via a connector unit, wherein the connector unit usually comprises a connector on the battery side and a connector on the electric motor side. The connector on the battery side is connected to the battery and the connector on the electric motor side is connected to the electric motor each via a cable. When mounting or dismounting a rear wheel of the electric bicycle carrying the electric motor, the connection between the battery and the electric motor have always to be established or released. As a result, mounting or dismounting the rear wheel takes a long time. Moreover, if the connector unit is not loosened when removing the rear wheel, the connector unit can be damaged. Furthermore, the connector must be positioned on the bicycle in such a way that it is always accessible for connecting the battery and the electric motor.

It is therefore the object of the invention to provide an improved or at least alternative embodiment for an electric bicycle of the generic type, a motor device for the electric bicycle and a connector unit for the motor device, in which the described disadvantages are overcome.

SUMMARY

A motor device is provided for an electric bicycle. The motor device contains an electric motor having a rotation axis and a connector unit. The motor device further contains a first connector unit and a second connector unit. The first connector unit contains a first motor connector and a first connecting part that surrounds the first motor connector regionally and outwardly. The first connector unit is mounted on the electric motor and is electrically conductively connected to the electric motor via the first motor connector. The second connector unit comprises a second motor connector and a second connecting part. An electrical conductive connection can be established and released directly between the first motor connector and the second motor connector. According to the invention, a form-fitted connection can be established and released between the first connecting part and the second connecting part transversely to the axis of rotation. When establishing and releasing the form-fitted connection between the connecting parts, the electrical conductive connection between the motor connectors can also be established and released.

In the present invention, the terms “axial” and “radial” always refer to the axis of rotation of the electric motor.

Advantageously, the first connector unit can be fixedly mounted i.e., rigidly fixed to the electric motor. The electric motor can contain a stator and a rotor and the first connector unit can then be fixedly mounted i.e., rigidly fixed to the stator of the electric motor. The first motor connector and/or the first connecting part can be fixedly mounted i.e., rigidly fixed to the electric motor and/or to each other. The second motor connector and/or the second connecting part can be fixedly mounted i.e., rigidly fixed to each other in the second connector unit. Advantageously, the second connector unit can be designed to be fixedly mounted i.e., rigidly fixed to a dropout of the electric bicycle preferably via a carrier and the electric motor can be designed to be fixedly mounted i.e., rigidly fixed to a rear wheel of the electric bicycle. The first motor connector of the first connector unit mounted on the electric motor and the second motor connector of the second connector unit can be arranged in such a way that, if the rear wheel is positioned on the dropout for mounting a thru axle of the rear wheel, the form-fitted and electrical conductive connection between the first connector unit mounted on the electric motor and the second connector unit is established. There, the two motor connectors are directly connected to each other in an electrical conductive manner. In other words, the two motor connectors are plugged into each other and thereby electrically connected with each other. For this purpose, the two motor connectors are suitably formed to correspond with one another i.e., to be complementary to one another i.e., to be plugged into one another. Thus, when the rear wheel is positioned for mounting the thru axle, the form-fitted and electrical conductive connection between the first connector unit mounted to the electric motor and the second connector unit can be automatically established. This can reduce the time required to mount and dismount the rear wheel of the electric bicycle. In addition, the risk of damage of the second connector unit can be reduced.

Advantageously, the motor device can comprise a form-fitting unit having a first form-fitting element and having a second form-fitting element. The first form-fitting element can be formed on the first connecting part, and the second form-fitting element can be formed on the second connecting part. Furthermore, the first or second form-fitting element can be insertable into the second or first form-fitting element transversely to the axis of rotation and thereby the form-fitted connection between the connecting parts can be established. As a result, the first connecting part can be guided transversely to the axis of rotation on the second connecting part or vice versa in a simplified manner, thereby simplifying the establishing and releasing of the electrical conductive connection between the first connector unit mounted on the electric motor and the second connector unit. The form-fitted connection acts parallel to the axis of rotation of the electric motor, so that the two connecting parts cannot be detached axially from each other.

The first form-fitting element can be formed by two first guide rails spaced apart from one another and aligned transversely to the axis of rotation, and the second form-fitting element can be formed by two second guide rails spaced apart from one another and aligned transversely to the axis of rotation. The first guide rails and the second guide rails can be formed complementary to each other. Furthermore, the first guide rails and the second guide rails can be displaceable into one another transversely to the axis of rotation and fixedly connectable to one another parallel to the axis of rotation. In addition, the two first guide rails and the two second guide rails can each be aligned non-parallel to each other and approach each other radially inwardly towards the axis of rotation. In this embodiment of the form-fitting unit, the first connecting part can be guided on the second connecting part or vice versa in a particularly secure and simplified manner.

In an advantageous embodiment, it can be provided that the second connector unit contains a carrier. The carrier surrounds the second connecting part and the second motor connector at least in regions towards the electric motor. Thus, the carrier can protect the second connecting part and the second motor connector from the outside. Advantageously, the carrier can be fixedly connected i.e., rigidly fixed to the electric bicycle or can be integrated into the electric bicycle or can be integral with or can be formed from the same piece of material with a dropout of the electric bicycle. The second connecting part can be formed on the carrier or can be fixed to the carrier in a form-fitted and/or force-fitted and/or material-bonded manner. In addition, the second motor connector can be fixedly connected i.e., rigidly fixed to the carrier in a form-fitted and/or force-fitted and/or material-bonded manner.

In an advantageous embodiment of the motor device, the motor device can include a thru axle. In this case, the thru axle defines the axis of rotation of the electric motor and extends through the electric motor and the second connector unit. It will be understood that the thru axle also extends through a dropout of the electric bicycle, thereby securing the rear wheel carrying the electric motor to the dropout. In addition, the thru axle can also fix the first connector unit mounted on the electric motor and the second connector unit to each other transversely to the axis of rotation so that the form-fitted connection between the connecting parts and the electrical conductive connection between the motor connectors are non-detachable, when the thru axle is mounted in the rear wheel and the dropout i.e., when the rear wheel is mounted on the dropout. In individual components of the second connector unit—for example in the carrier and/or in the second connecting part—and of the first connector unit mounted on the electric motor—for example in the second connecting part,—axially corresponding openings for the thru axle can be formed.

The second connector unit can further comprise a second battery connector for connecting the second connector unit to a first battery connector of a battery of the electric bicycle. The first battery connector can thereby be electrically conductively connected to the second motor connector via a cable. The two battery connectors are formed to correspond with each other i.e., to be plugged into each other. Via the first connector unit and second connector unit, the battery can be electrically conductively connected to the electric motor.

The invention also relates to a connector unit arrangement for the motor device described above and having the first connector unit and the second connector unit. The connector unit arrangement is formed in such a way that a form-fitted connection can be established and released between the second connector unit and the first connector unit for the electric motor transversely to the axis of rotation. When establishing and releasing the form-fitted connection, an electrical conductive connection can be established and released between the second connector unit and the first connector unit for the electric motor. The first connector unit can thereby be provided for fixed connection i.e., rigid fixing to the electric motor. The second connector unit can thereby be provided for fixed connection i.e., rigid fixing to the electric bicycle, in particular to a dropout of the electric bicycle, in particular to a dropout of the electric bicycle via a carrier. In order to avoid repetition, reference is made at this point to the above explanations.

The invention also relates to an electric bicycle. Here, the electric bicycle contains a motor device described above and having the electric motor, the first connector unit, and the second connector unit. In addition, the electric bicycle contains a rear wheel, a dropout supporting the rear wheel, and a battery. According to purpose, the electric bicycle also can contain a front wheel. The electric motor with the first connector unit is fixedly connected i.e., rigidly fixed to the rear wheel and the second connector unit is fixedly connected i.e., rigidly fixed to the dropout. The electric motor is electrically connected to the battery via the first connector unit and the second connector unit. Advantageously, the second connector unit can contain a carrier which surrounds the second connecting part and the second motor connector at least in regions towards the electric motor. The carrier can be fixedly connected i.e., rigidly fixed to the dropout. In order to avoid repetition, reference is made here to the above explanations.

Further important features and advantages of the invention are apparent from the subclaims, from the drawings, and from the accompanying figure description based on the drawings.

It is understood that the above features and those to be explained below can be used not only in the combination indicated in each case, but also in other combinations or on their own, without departing from the scope of the present invention.

BRIEF DESCRIPTION OF THE DRAWINGS

Preferred embodiments of the invention are shown in the drawings and will be explained in more detail in the following description, wherein identical reference signs refer to identical or similar or functionally identical components.

It shows, in each case schematically

FIG. 1 a partial view of an electric bicycle according to the invention with a motor device according to the invention;

FIGS. 2 and 3 partial exploded views of the electric bicycle with the motor device according to the invention;

FIG. 4 a view of a connector unit for the motor device according to the invention;

FIG. 5 a view of a motor of the motor device according to the invention;

FIG. 6 a partial view of the electric bicycle according to the invention with a dismounted motor of the motor device;

FIG. 7 a partial sectional view of the electric bicycle according to the invention with the motor device according to the invention.

 DETAILED DESCRIPTION

FIG. 1 shows a partial view of an electric bicycle 1 according to the invention. The electric bicycle 1 contains a motor device 2 with a motor 3 and with a first connector unit 4a and a second connector unit 4b, and further contains a battery 5, a rear wheel 6 and a dropout 7. It will be understood that the electric bicycle 1 also contains other components which are not shown here for clarity. The electric motor 3 provides an axis of rotation RA in the motor device 2. The electric motor 3 is fixedly connected i.e., rigidly fixed to the rear wheel 6 i.e., a hub 8 of the rear wheel 6 is formed by the electric motor 3. The rear wheel 6 and/or the electric motor 3 i.e., a rotor of the electric motor 3 is rotatably connected to the dropout 7, and the second connector unit 4b is attached i.e., fixedly connected i.e., rigidly fixed to a first dropout half 7a of the dropout 7. The first connector unit 4a is fixedly connected i.e., rigidly fixed to the electric motor 3. The battery 5 is arranged in the electric bicycle 1 spaced apart from the rear wheel 6 and from the motor device 2.

The battery 5 is electrically connected to the electric motor 3 via the second connector unit 4b. The battery 5 contains a first battery connector 9a and the second connector unit 4b contains a second battery connector 9b. To establish and release an electrical conductive connection between the battery 5 and the second connector unit 4b, a plug connection is established and released between the two battery connectors 9a and 9b. Further details of the structure of the motor device 2, the first connector unit 4a, and the second connector unit 4b will be explained in more detail below with reference to FIG. 2 and FIG. 3.

FIG. 2 and FIG. 3 show partial exploded views of the electric bicycle 1 according to the invention with the motor device 2 according to the invention. As can be seen here, the first connector unit 4a mounted on electric motor 3 comprises a first connecting part 10a and a first motor connector 11a. In this regard, the first connecting part 10a surrounds and protects the first motor connector 11a. The first connecting part 10a and the first motor connector 11a are rigidly fixed to each other and to the electric motor 3 i.e., the stator of the electric motor 3. The motor connector 11a is further electrically conductively connected i.e., electrically conductively contacted i.e., wired to a control board or a PCB (PCB: Printed Circuit Board) of the electric motor 3.

The second connector unit 4b comprises a carrier 12, a second connecting part 10b and a second motor connector 11b. In this regard, the carrier 12 is integrally formed with a first dropout half 7a of the dropout 7 i.e., is formed by the first dropout half 7a of the dropout 7. The second connecting part 10b is fixedly connected i.e., rigidly fixed to the carrier 12, and the second motor connector 11b is screwed and, in this way, rigidly fixed to the carrier 12 by means of two screws 13. In this way, the second connecting part 10b and the second motor connector 11b are fixedly connected i.e., rigidly fixed to each other and to the carrier 12. The motor connectors 11a and 11b are engageable with each other, whereby an electrical conductive connection can be established between the first connector unit 4a mounted on the electric motor 3 and the second connector unit 4b. When the second connector unit 4b is electrically conductively connected to the battery 5 via the battery connector 9b, the electric motor 3 is thereby electrically conductively connected to the battery 5.

The motor device 2 further comprises a form-fitting unit 14 having a first form-fitting element 15a and having a second form-fitting element 15b. The first form-fitting element 15a is formed by two guide rails 16a, and the second form-fitting element 15b is formed by two guide rails 16b. The two guide rails 16a and 16b are spaced apart from each other and are aligned transversely to the axis of rotation RA. Moreover, the two guide rails 16a and 16b respectively approach radially inwardly. By means of the form-fitting unit 14, the first connecting part 10a and thereby the electric motor 3 can be guided in the second connecting part 10b and thereby on the second connector unit 4b transversely to the axis of rotation RA. Thereby, the guide rails 16a and 16b axially engage with each other and a form-fitted connection can be established and released between the first connector unit 4a mounted on the electric motor 3 and the second connector unit 4 mounted on the dropout 7 of the electric bicycle 1.

The motor connectors 11a and 11b are thereby arranged on the connecting parts 10a and 10b in such a way that, when the form-fitted connection between the connecting parts 10a and 10b is established and released, the electrical conductive connection between the motor connectors 11a and 11b can also be established and released. As a result, the electric motor 3 can be mounted on the second connector unit 4b i.e., on the dropout 7 i.e., on the electric bicycle 1 via the first connector unit 4a in a simplified manner.

In FIG. 2 and FIG. 3, a second dropout half 7b of the dropout 7 and a left hander 17 can also be seen. Furthermore, a through opening 18 in the motor device 2 and in the dropout 7 can be seen, through which a thru axle of the rear wheel 6—not shown here—can be guided.

FIG. 4 shows a view of the second connector unit 4b for the motor device 2 according to the invention. Here, the motor connector 11b is fixedly mounted on the carrier 12 via the screws 13.

FIG. 5 shows a view of the electric motor 3 and the first connector unit 4a of the motor device 2 according to the invention. In FIG. 5, it can be seen well that the first connecting part 10a outwardly surrounds the motor connector 11a in regions and thereby protects it.

FIG. 6 shows a partial view of the electric bicycle 1 according to the invention with the electric motor 3 dismounted from the dropout 7. Here, if the electric motor 3 i.e., the rear wheel 6 with the integrated motor 3 is pushed in the direction of the arrows, the first connecting part 10a of the first connector unit 4a is guided on the second connecting part 10b of the second connector unit 4b in the direction of the arrows and the form-fitted connection between the first connector unit 4a mounted on the electric motor 3 and the second connector unit 4b mounted on the dropout 7 is established. At the same time, the motor connectors 11a and 11b are engaged with each other, thereby establishing the electrical conductive connection between the electric motor 3 and the second connector unit 4b via the first connector unit 4a.

FIG. 7 shows a partial sectional view of the electric bicycle 1 according to the invention with the motor device 2 according to the invention. Here, the electric motor 3 is mounted on the dropout 7 and the form-fitted and electrical conductive connection between the first connector unit 4a mounted on the electric motor 3 and the second connector unit 4b mounted on the dropout 7 is already established. Furthermore, in FIG. 7, the through-opening 18 for passing the thru axle of the rear wheel 6—not shown here—can be seen particularly well. The axis of rotation RA of the electric motor 3 is defined or predetermined by the thru axle of the rear wheel 6.

Reference list 1. Electric bicycle 2. Motor device 3. Electric motor 4a. First connector unit 4b. Second connector unit 5. Battery 6. Rear wheel 7. Dropout 7a/7b. First/second dropout half 8. Hub 9a/9b. First/second battery connector 10a/10b. First/second connecting part 11a/11b. First/second motor connector 12. Carrier 13. Screw 14. Form-fitting unit 15a/15b. First/second form-fitting element 16a/16b. First/second guide rails 17. Left Hanger 18. Hole

Claims

1.-15. (canceled)

16. A motor device for an electric bicycle, comprising:

an electric motor having an axis of rotation,
a first connector unit having a first motor connector and a first connecting part rigidly fixed to one another,
the first connector unit mounted on the electric motor and electrically conductively connected to the electric motor via the first motor connector,
a second connector unit including a second motor connector,
wherein an electrical conductive connection can be established and released directly between the first motor connector and the second motor connector,
wherein the first connecting part outwardly surrounds the first motor connector in at least one region and has an opening aligned with the axis of rotation, and wherein the first motor connector is disposed on a radially outer face of the first connecting part.

17. The motor device according to claim 16, wherein

the first connecting part is rigidly fixed to a stator of the electric motor.

18. The motor device according to claim 16, wherein the second connector unit further includes a second connecting part, and wherein the second connecting part has screw holes for connection to a dropout of the electric bicycle.

19. The motor device according to claim 18, wherein:

between the first connecting part and the second connecting part a form-fitted connection transversely to the axis of rotation can be established and released, and
when the form-fitted connection between the first and second connecting parts is established and released, the electrical conductive connection between the first and second motor connectors can be established and released.

20. The motor device according to claim 19, wherein:

the first connecting part has a first form-fitting element and the second connecting part has a second form-fitting element, and
the first form-fitting element slidably connects with the second form-fitting element transversely to the axis of rotation and thereby the form-fitting connection between the first and second connecting parts can be established.

21. The motor device according to claim 20, wherein:

the first form-fitting element includes two first guide rails are spaced apart from one another and aligned transversely to the axis of rotation,
the second form-fitting element includes two second guide rails spaced apart from each other and aligned transversely to the axis of rotation, and
the two first guide rails and the two second guide rails are displaceable into each other transversely to the axis of rotation and are fixedly connectable to each other parallel to the axis of rotation.

22. The motor device according to claim 21, wherein the two first guide rails and the two second guide rails are each aligned non-parallel to one another and approach one another radially inwards towards the axis of rotation.

23. The motor device according to claim 18, wherein the second connector unit contains a carrier that surrounds the second connecting part and the second motor connector at least in regions towards the electric motor.

24. The motor device according to claim 16, wherein the first motor connector is electrically conductively connected to a control board of the electric motor.

25. The motor device according to claim 1, wherein the second motor connector plugs into the first motor connector transversely to the axis of rotation.

26. The motor device according to claim 16, wherein:

the second connector unit comprises a second battery connector for connecting the second connector unit to a first battery connector of a battery of the electric bicycle, and
the second battery connector is electrically conductively connected to the second motor connector via a cable.

27. An electric bicycle, comprising:

a motor device including an electric motor having an axis of rotation, the electric motor including: a first connector unit including a first motor connector and a first connecting part rigidly fixed to one another; the first connector unit mounted on the electric motor and electrically conductively connected to the electric motor via the first motor connector; a second connector unit including a second motor connector; wherein an electrical conductive connection can be established and released directly between the first motor connector and the second motor connector; wherein the first connecting part outwardly surrounds the first motor connector in at least one region and has an opening aligned with the axis of rotation, and wherein the first motor connector is disposed on a radially outer face of the first connecting part;
a wheel, a dropout supporting the wheel, and a battery;
wherein the electric motor with the first connector unit is fixable to the wheel and the second connector unit is fixable to the dropout, and
wherein the electric motor is electrically conductively connected to the battery via the second connector unit when installed.

28. The electric bicycle according to claim 27, wherein:

the second connector unit comprises a carrier that surrounds a second connecting part and the second motor connector in at least one region towards the electric motor, and
the carrier is rigidly fixed to the dropout.

29. The electric bicycle according to claim 27, wherein the second connector unit includes a second connecting part, wherein the second connecting part has screw holes for receiving screws that fix the second connector unit to the dropout.

30. The electric bicycle according to claim 27, wherein the second motor connector plugs into the first motor connector transversely to the axis of rotation.

31. The electric bicycle according to claim 27, wherein:

the second connector unit comprises a second battery connector for connecting the second connector unit to a first battery connector of a battery of the electric bicycle; and
the second battery connector is electrically conductively connected to the second motor connector via a cable.

32. The electric bicycle according to claim 27, wherein the first connecting part is rigidly fixed to a stator of the electric motor.

33. The electric bicycle according to claim 27, wherein:

between the first connecting part and a second connecting part of the second connector unit a form-fitted connection transversely to the axis of rotation can be established and released; and
when the form-fitted connection between the first and second connecting parts is established and released, the electrical conductive connection between the first and second motor connectors can be established and released.

34. The electric bicycle according to claim 33, wherein:

the first connecting part has a first form-fitting element and the second connecting part has a second form-fitting element, and
the first form-fitting element slidably connects with the second form-fitting element transversely to the axis of rotation and thereby the form-fitting connection between the first and second connecting parts can be established.

35. The electric bicycle according to claim 27, wherein the motor device comprises a thru axle, the thru axle defining the axis of rotation of the electric motor and extending through the electric motor and the second connector unit.

Patent History
Publication number: 20240030777
Type: Application
Filed: Aug 28, 2023
Publication Date: Jan 25, 2024
Inventors: Ivan Anton (Valladolid), Marco Antonio De La Serna Gonzalez (Palencia), Jose Vicente Franco Revilla (Palencia), Gonzalo Garcia (Cordoba), Carlos Gonzalez De Juan (Valladolid), Jaume Jumbert (Juneda), Sergio Perez (Alicante)
Application Number: 18/239,109
Classifications
International Classification: H02K 5/22 (20060101); B62M 6/55 (20060101); H01R 13/631 (20060101);