MONITORING AND IDENTIFYING CHANGES TO HEATING VENTILATION AND AIR CONDITIONING (HVAC) CONDITIONS
An application for monitoring heating ventilation and air conditioning (HVAC) may include receiving, at a server, sensor signals from sensors disposed within a heating ventilation and air conditioning (HVAC) system, receiving, at the server, one or more HVAC control signals indicating one or more currently active control functions assigned by an HVAC controller, comparing a threshold value to one or more of the plurality of measured sensor values, determining, via the server, based on the one or more currently active control functions that a current condition level of the HVAC system is less than a threshold value, and generating, via the server, an alert to identify the current condition level as a potential failure.
This application claims priority to U.S. Provisional Patent Application No. 63/396,202, filed on Aug. 8, 2022, the disclosure of which is hereby incorporated by reference in its entirety.
FIELD OF INVENTIONThe present invention relates to remote monitoring and more particularly to monitoring and identifying changes to heating ventilation and air conditioning (HVAC) conditions.
BACKGROUND OF THE INVENTIONConventionally, a heating ventilation and air-conditioning (HVAC) system operates each day in a person's home or place of business to provide heat, air flow and cooling air (air-conditioning) throughout a particular environment. The problems that arise with such systems are almost entirely identified through testing and investigation and often reveal failed hardware that requires immediate replacement and inevitable downtime with no HVAC operation.
Testing such HVAC equipment by a trained professional requires time and the expertise of the trained professional which could be spent on other tasks. With a shortage of such professionals throughout the world, there is a low likelihood of affordable maintenance and testing being performed on most HVAC system prior to a problem arising.
III. SUMMARY OF THE INVENTIONExample embodiments of the present application disclose hardware, software and/or operations and procedures configured to provide wireless communication signals comprising updates from a plurality of sensors placed within the HVAC system, determining a HVAC system is experiencing a failure, and generating an alert to identify the failure or inefficiency.
One example process may include an application for monitoring heating ventilation and air conditioning (HVAC) may include receiving, at a server, sensor signals from sensors disposed within a heating ventilation and air conditioning (HVAC) system, receiving, at the server, one or more HVAC control signals indicating one or more currently active control functions assigned by an HVAC controller, comparing a threshold value to one or more of the plurality of measured sensor values, determining, via the server, based on the one or more currently active control functions that a current condition level of the HVAC system is less than a threshold value, and generating, via the server, an alert to identify the current condition level as a potential failure.
Example embodiments provide a remote monitoring application and diagnosis system for HVAC systems which includes capturing data from an ‘HVAC’ or ‘air conditioning’ system, hereinafter the terms are used interchangeably, and sending the locally captured sensor information via a wireless communication signal to a local access point (e.g., Wi-Fi router, cellular communication tower, etc.), which forwards the information to a HVAC application server (e.g., cloud server), which distributes the information to subscribers, such as a mobile device of a technician subscribed to the receive such information, a neighborhood representative (e.g., homeowner management company), a home owner and/or other interested parties, such as a service provider HVAC corporation that is contracted to monitor such information for potential faults. The application on the server and/or the end user devices (e.g., smartphones, laptops, tablets, office computer, etc.), may have an application that audits the data based on thresholds of temperature, humidity, voltage, current, moisture, etc., to identify a likely fault, such as heating, cooling, fan operation, power outage, etc.
Alerts can be generated based on certain realized information. For example, a set of sensors which detect noise, moisture, pressure, temperature, electrical properties (e.g., conductivity, current, voltage, etc.), may be affixed to the HVAC operational unit, such as an indoor portion (air handler, fan) and/or to the outdoor portion (exchanger, condenser/coil), and periodic sensor data may be captured and shared with the computer system of the server so logic can be employed to determine the potential failures (e.g., thresholds, unexpected sensor data, etc.). The subscribers may have an application that periodically receives updates and alerts from the server system in the cloud. Alerts may include emails, application notifications, text messages, etc., which can be employed to notify the customer, technician or other party of the potential failure concern.
The notification(s) may be created and sent to various users by text, an application notification, an e-mail and/or phone call. A user may elect a specific type of data combination which will cause an alert to be activated, such as a specific temperature threshold and/or a specific temperature different (ΔT). A HVAC technician can access and view the current status and past history of the entire AC system. The data monitoring and collecting devices may be installed at an indoor and/or outdoor portion of the AC system. Data obtained from the temperature/humidity sensors, current sensors, and other sensors, and signals, such as ‘T-stat’ signals (e.g., yellow, white, red, green, orange, etc., control lines), current status, and power status, and the information may be sent to a remote server from the sensors installed on the HVAC system which provide wireless communication data to the Wi-Fi in a user's home or workplace. The system may further include a cellular module, a Wi-Fi module, etc., and other communication controls which are part of a circuit board that includes such modules and memory, a processor, alert indicators, sensors, communications ports, etc.
The monitoring and diagnosis application system for heating, ventilation and air conditioning (HVAC) systems includes a remote server communicating with one or more HVAC systems via a wired or wireless network, a user portal (e.g., a mobile phone application, a program, a web page, and/or other software interface) on a hardware interface configured via a remote server controller, a communications port for sending and/or receiving data related to operation of one or more HVAC system controllers of the one or more HVAC systems, a memory for storing information comprising data related to the operation of one or more HVAC system controllers, a processor operatively coupled to the communications port and the memory, wherein the processor is configured to analyze data received related to operation of the one or more HVAC systems, a plurality of HVAC system component sensors, user-defined parameters (based upon user-defined data and data combinations) causing alerts to be activated and transmitted to user(s) (such as via a text or e-mail message), and the alerts may also include a plurality of options, such as colored alert indicators (red, yellow, green, etc.) signaling an active HVAC condition exists with respect to the one or more HVAC systems, such that a particular color of the indicator/alert corresponds to the likely underlying issue or malfunction, thereby enabling the user of the system to both immediately identify the specific issue causing the alert and provide a suggested solution. The alerts may be based on thresholds which are near their peak values and/or which have been exceeded or underperformed.
In another example, the current sensor can be used to determine whether the blower is operating and whether one or more controls are working. For example, when the blower is sensed via the current sensor and the heating or cooling is not operating and it should be based on a temperature reading, then an alert may be generated. The air pressure sensor can be used to identify whether air is moving through the duct work. With the temperature ΔT example, if the sensors are inside the duct work in two places, such as sensor 1 (S1) which is inside the portion of the duct work where it should be cool and the second sensor 2 (S2) is inside the duct work where it should be warmer, an ideal temperature may be a ΔT of 20 degrees or at least 15 degrees and anything less indicates a potential problem so an alert can be created (see
The data collected may include a device ID, a signal strength, a time, date, a temperature T1, T2 . . . TN, temperatures, a humidity level H1, H2 . . . HN humidity levels, amperes (AMPs), signals from the thermostat (Tstat) including which components are on and off, power on/off, etc. A set of data can be shared every minute, 5 minutes, etc. More information can be shared while the system is on and fewer information messages can be sent when the system is off. Also, a request can be received and processed to send data when a request is received by the application circuit board by the application sent from the user device 310. The HVAC communication control board may receive signals from the sensors constantly once per minute or other defined period of time. The change in temperature ΔT may be computed after the HVAC system has been operating for a certain period of time, such as “N” minutes or more. Also, an ideal threshold may be selected for a particular HVAC system based on the type of system, the area the system is located, etc. For example, the ΔT in Portland Maine may be different from the ΔT in Baton Rouge Louisiana as relative temperatures for such measurements during summer months will vary based on climate. The input from the controller may also be necessary to compile the proper diagnosis and alerts. The controller input 428 may indicate which controls are on and thus which function is being used. In general, the Y and G signals indicate cooling air or air conditioning. The Y and G signals may trigger the control board to compile the ΔT information based on the control signals received. Other control signals from the control unit 100 may cause different thresholds and sensor data to be used for other types of measurements and diagnoses. A user or administrator may create any threshold value for any particular sensor or combination of sensors to ensure the ongoing monitoring is performed according to local standards and preferred operation standards. Also, the customization of the monitoring application may include monitoring specific sensors disposed within the HVAC system while omitting data from other sensors depending on the control signals received and including any other parameters which are deemed relevant for monitoring purposes.
It is important to note that any of the examples of
In one example, the plurality of sensor signals may include a respective plurality of sensor values measured a plurality of times over a defined time period. For instance, the sensor signals may need to be measured three times over one minute and an average is taken to reduce false positives. The plurality of sensors may include a first temperature sensor and a second temperature sensor, and the first temperature sensor may be disposed in an air flow duct between an air flow return side and a cooling coil, and the second temperature sensor may be disposed in an air flow duct between the cooling coil and an air flow supply side. The process may also include determining a difference in temperature between the first temperature sensor and the second temperature sensor is below the threshold value. In one example, a yellow controller signal (cooling) may initiate a start of a timer that is used as the basis for a period of time that can be applied as a defined time period. In one example, the yellow signal being detected at an initial time, the period of time, such as ‘N’ minutes later may be required to perform an accurate temperature difference (ΔT) measurement or other type of measurement. Any of the signals provided by the HVAC controller may initiate the beginning of a time interval required to perform an accurate sensor measurement.
The process may also include determining the HVAC system has been performing a cooling or heating operation for a predetermined period of time, such as ‘N’ minutes, and performing the comparing of the threshold value to the one or more of the plurality of measured sensor values after the HVAC system has been performing the cooling or heating operation for the predetermined period of time. The process may also include determining the threshold value to use for the comparison based on the one or more currently active control functions of the HVAC controller, such as heating, cooling, fan, etc. The plurality of sensors may include a first temperature sensor and a second temperature sensor, and the first temperature sensor is disposed on a liquid line inside a cooling coil and the second temperature sensor is disposed on a suction line of the cooling coil. The plurality of sensors may include an electromagnetic sensor disposed on a power supply line of the HVAC system and a humidity sensor disposed adjacent to the HVAC system.
The operations of a method or algorithm described in connection with the embodiments disclosed herein may be embodied directly in hardware, in a computer program executed by a processor, or in a combination of the two. A computer program may be embodied on a computer readable medium, such as a storage medium. For example, a computer program may reside in random access memory (“RAM”), flash memory, read-only memory (“ROM”), erasable programmable read-only memory (“EPROM”), electrically erasable programmable read-only memory (“EEPROM”), registers, hard disk, a removable disk, a compact disk read-only memory (“CD-ROM”), or any other form of storage medium known in the art.
An exemplary storage medium may be coupled to the processor such that the processor may read information from, and write information to, the storage medium. In the alternative, the storage medium may be integral to the processor. The processor and the storage medium may reside in an application specific integrated circuit (“ASIC”). In the alternative, the processor and the storage medium may reside as discrete components. For example
As illustrated in
Although an exemplary embodiment of the system, method, and computer readable medium of the present invention has been illustrated in the accompanied drawings and described in the foregoing detailed description, it will be understood that the invention is not limited to the embodiments disclosed, but is capable of numerous rearrangements, modifications, and substitutions without departing from the spirit or scope of the invention as set forth and defined by the following claims. For example, the capabilities of the systems described can be performed by one or more of the modules or components described herein or in a distributed architecture. For example, all or part of the functionality performed by the individual modules, may be performed by one or more of these modules. Further, the functionality described herein may be performed at various times and in relation to various events, internal or external to the modules or components. Also, the information sent between various modules can be sent between the modules via at least one of: a data network, the Internet, a voice network, an Internet Protocol network, a wireless device, a wired device and/or via plurality of protocols. Also, the messages sent or received by any of the modules may be sent or received directly and/or via one or more of the other modules.
While preferred embodiments of the present application have been described, it is to be understood that the embodiments described are illustrative only and the scope of the application is to be defined solely by the appended claims when considered with a full range of equivalents and modifications (e.g., protocols, hardware devices, software platforms etc.) thereto.
Claims
1. A method comprising:
- receiving, at a server, a plurality of sensor signals from a plurality of sensors disposed within a heating ventilation and air conditioning (HVAC) system;
- receiving, at the server, one or more HVAC control signals indicating one or more currently active control functions assigned by an HVAC controller;
- comparing a threshold value to one or more of the plurality of measured sensor values;
- determining, via the server, based on the one or more currently active control functions that a current condition level of the HVAC system is less than a threshold value; and
- generating, via the server, an alert to identify the current condition level as a potential failure.
2. The method of claim 1, wherein the plurality of sensor signals comprises a respective plurality of sensor values measured a plurality of times over a defined time period.
3. The method of claim 1, wherein the plurality of sensors comprises a first temperature sensor and a second temperature sensor, and wherein the first temperature sensor is disposed in an air flow duct between an air flow return side and a cooling coil, and wherein the second temperature sensor is disposed in an air flow duct between the cooling coil and an air flow supply side.
4. The method of claim 3, comprising
- determining a difference in temperature between the first temperature sensor and the second temperature sensor is below the threshold value.
5. The method of claim 1, comprising
- determining the HVAC system has been performing a cooling or heating operation for a predetermined period of time; and
- performing the comparing of the threshold value to the one or more of the plurality of measured sensor values after the HVAC system has been performing the cooling or heating operation for the predetermined period of time.
6. The method of claim 1, comprising
- determining the threshold value to use for the comparison based on the one or more currently active control functions of the HVAC controller.
7. The method of claim 1, wherein the plurality of sensors comprise a first temperature sensor and a second temperature sensor, and wherein the first temperature sensor is disposed on a liquid line inside a cooling coil and the second temperature sensor is disposed on a suction line of the cooling coil.
8. The method of claim 1, wherein the plurality of sensors comprise an electromagnetic sensor disposed on a power supply line of the HVAC system and a humidity sensor disposed adjacent to the HVAC system.
9. An apparatus comprising:
- a receiver configured to receive a plurality of sensor signals from a plurality of sensors disposed within a heating ventilation and air conditioning (HVAC) system; receive one or more HVAC control signals indicating one or more currently active control functions assigned by an HVAC controller; a processor configured to compare a threshold value to one or more of the plurality of measured sensor values; determine based on the one or more currently active control functions that a current condition level of the HVAC system is less than a threshold value; and generate an alert to identify the current condition level as a potential failure.
10. The apparatus of claim 9, wherein the plurality of sensor signals comprise a respective plurality of sensor values measured a plurality of times over a defined time period.
11. The apparatus of claim 9, wherein the plurality of sensors comprises a first temperature sensor and a second temperature sensor, and wherein the first temperature sensor is disposed in an air flow duct between an air flow return side and a cooling coil, and wherein the second temperature sensor is disposed in an air flow duct between the cooling coil and an air flow supply side.
12. The apparatus of claim 11, wherein the processor is further configured to determine a difference in temperature between the first temperature sensor and the second temperature sensor is below the threshold value.
13. The apparatus of claim 9, wherein the processor is further configured to determine the HVAC system has been performing a cooling or heating operation for a predetermined period of time, and perform the comparison of the threshold value to the one or more of the plurality of measured sensor values after the HVAC system has been performing the cooling or heating operation for the predetermined period of time.
14. The apparatus of claim 9, wherein the processor is further configured to determine the threshold value to use for the comparison based on the one or more currently active control functions of the HVAC controller.
15. The apparatus of claim 9, wherein the plurality of sensors comprises a first temperature sensor and a second temperature sensor, and wherein the first temperature sensor is disposed on a liquid line inside a cooling coil and the second temperature sensor is disposed on a suction line of the cooling coil.
16. The apparatus of claim 9, wherein the plurality of sensors comprise an electromagnetic sensor disposed on a power supply line of the HVAC system and a humidity sensor disposed adjacent to the HVAC system.
17. A non-transitory computer readable storage medium configured to store instructions that when executed cause a processor to perform:
- receiving, at a server, a plurality of sensor signals from a plurality of sensors disposed within a heating ventilation and air conditioning (HVAC) system;
- receiving, at the server, one or more HVAC control signals indicating one or more currently active control functions assigned by an HVAC controller;
- comparing a threshold value to one or more of the plurality of measured sensor values;
- determining, via the server, based on the one or more currently active control functions that a current condition level of the HVAC system is less than a threshold value; and
- generating, via the server, an alert to identify the current condition level as a potential failure.
18. The non-transitory computer readable storage medium of claim 17, wherein the plurality of sensor signals comprises a respective plurality of sensor values measured a plurality of times over a defined time period.
19. The non-transitory computer readable storage medium of claim 17, wherein the plurality of sensors comprises a first temperature sensor and a second temperature sensor, and wherein the first temperature sensor is disposed in an air flow duct between an air flow return side and a cooling coil, and wherein the second temperature sensor is disposed in an air flow duct between the cooling coil and an air flow supply side.
20. The non-transitory computer readable storage medium of claim 19, wherein the processor is further configured to perform determining a difference in temperature between the first temperature sensor and the second temperature sensor is below the threshold value.
Type: Application
Filed: Aug 7, 2023
Publication Date: Feb 8, 2024
Inventor: Anthony King (N. Myrtle Beach, SC)
Application Number: 18/231,199