TRENCH FILLING MACHINE
A trench filling machine having a hopper supported below a tub containing trench filling material. The hopper is configured to deposit the trench filling material into a narrow trench formed in the ground surface. The hopper is attached to a frame of the machine using a suspension system. The suspension system includes a shock absorber configured to raise and lower the hopper in response to shifting of the machine's trajectory. The suspension system further permits limited lateral movement of the hopper in response shifting of the machine's trajectory or variations of the path of the trench.
The present invention is directed to an apparatus comprising a frame configured to be supported by a plurality of ground-contacting motive elements, and a tub supported on the frame. The apparatus further comprises a hopper supported by the frame and having an upper opening positioned below the tub, and a shock absorber interconnecting the hopper and the frame such that the hopper is movable relative to the frame in response to movement of the shock absorber.
The present invention is further directed to a trench filling machine. The trench filling machine comprises a frame supported by a plurality of ground-contacting motive elements configured to move the frame along a ground surface, a tub supported on the frame, and a hopper positioned below the tub and supported by the frame. The trench filling machine further comprises a suspension system interconnecting the hopper and the frame. The suspension system is configured to raise and lower the hopper in response to deviations in the ground surface as the machine moves along the ground surface.
Microtrenching is known in the art as the process of cutting narrow trenches or thin channels into the ground surface in which to lay fiber optic cables or small utility lines. The narrow trenches are normally around 1-3 inches wide and about 6-12 inches deep and cut using a microtrencher, such as the microtrencher 10, shown in
In many cases, the narrow trench is cut into pavement or other hard surfaces. After the cable or other utility line is laid within the trench, the trench must be filled with a grout material, or other filling material, to protect the installed utility line and bring the pavement's surface back to uniformity. One way to fill the narrow trench is by utilizing a trench filling machine, such as one embodiment of a trench filling machine 16, shown in
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The work machine 22 shown in
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During operation, rotatable mixing blades 42 installed within the tub 30 continually mix and urge the trench filling material towards the opening 36, as shown in
The hopper 32 has the shape of a funnel with a narrowed lower end 44 sized to correspond with the width of the trench. Trench filling material within the hopper 32 flows into the narrow trench through a lower opening 46 formed within the lower end 44. A vibrator 48 may be attached to the outer surface of the hopper 32 and vibrate the hopper 32 during operation, urging the filling material to flow through the lower opening 46 of the hopper 32. A guide wheel 50, supported on the hopper 32, trails behind it, providing stability during operation and aiding in compacting the filling material within the trench.
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The bracket assembly 68 further comprises a pair of vertical plates 84. Each vertical plate 84 is joined to an outer side surface of each side plate 70 near the first end of each side plate 70. The vertical plates 84 are joined to the side plates 70 by a horizontally positioned first bracket pin 86 that extends through both the vertical plates 84 and both the side plates 70. The plates 70 and 84 are thus pivotable relative to one another about the first bracket pin 86.
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The various plates 70, 84, and 98 making up the bracket assembly 68 are oriented such that a portion of each attachment plate 98 extends along an X-axis, the vertical plates 84 extend along a Y-axis, and the side plates 70 extend along a Z-axis. Only the side plates 70 are directly secured to the frame 18 via the first frame pin 82. The vertical plates 84 and the attachment plates 98 are not directly secured to the frame 18.
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A second end of each pivot plate 102 is joined to a shackle 110 by a second horizontal fastener 112. The second fastener 112 extends through each pivot plate 102 and extends through a first end of the shackle 110. The shackle 110 is pivotable relative to the pivot plates 102 about the second fastener 112. An end of the second fastener 112, which may carry a threaded nut, is positioned immediately adjacent the side wall 80 of the frame 18. A window 118 may be cut into the side wall 80 to allow movement of the second fastener 112 without interfering with the side wall 80. The window 118 also provides easy access to the second fastener 112 during assembly or maintenance of the suspension system 62.
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At least a portion of the suspension system 62 may be protected by a cover 140 attached to the side wall 80 of the platform 52, as shown in
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Compression and relaxation of the spring 126 causes pivotal movement of the pivot arm 66. The bracket assembly 68 pivots in response to pivotal movement of the pivot arm 66. Specifically, the bracket assembly 68 pivots relative to the frame 18 about the first, second, and third horizontal axes corresponding with each frame pin 82, 96, and 122. Because the vertical plates 84 of the bracket assembly 68 are not directly attached to the frame 18 and are pivotal relative the side plates 70, pivotal movement of the side plates 70 raises and lowers the vertical plates 84. The hopper 33 raises and lowers in response to vertical movement of the vertical plates 84.
During operation, if the machine 60 is moving along a flat ground surface, the hopper 33 and the shock absorber 64 remain in their ordinary starting positions. The spring 126's ordinary starting position is partially compressed. For example, the spring 126 may be 50% compressed in its ordinary starting position. The pivot arm 66 and the hopper 33's ordinary starting positions are the position such components are at when the spring 126 is at its ordinary starting position.
If the machine 60 hits a bump in the ground surface, the spring 126 may further compress, thereby damping the energy absorbed by the shock absorber 64. At the same time, the lower plate 104 may move relative to the fastener 124, or at least a portion of the fastener 124 may extend further through the lower plate 104, thereby pulling the pivot arm 66 and the lower plate 104 upwards towards the upper plate 72. Upward pivotal movement of the pivot arm 66 causes the components of the bracket assembly 68 to pivot and move in a downward direction. Such movement of the bracket assembly 68 lowers the hopper 33 downwards away from its ordinary starting position.
Once the machine 60 clears the bump, the spring 126 relaxes back to its ordinary starting position, thereby forcing the pivot arm 66 downwards and back to its ordinary starting position. Such movement of the pivot arm 66 causes the components of the bracket assembly 68 to pivot and move upwards, thereby raising the hopper 33 back to its ordinary starting position.
If the machine 60 hits a dip in the ground surface, the spring 126 may slightly extend from its ordinary starting position, thereby forcing the pivot arm 66 to pivot downwards towards the horizontal bar 90. Such movement of the pivot arm 66 causes the components of the bracket assembly 68 to pivot and move upwards, thereby raising the hopper 33 upwards away from its ordinary starting position. During operation, movement of the pivot arm 66 is limited by the shackle 110 and the horizontal bar 90, thereby limiting the height at which the hopper 33 can be raised and lowered. Actual vertical movement of the hopper 33 may be very small during operation.
In alternative embodiments, the shock absorber 64 may comprise other types of shock absorbers known in the art. For example, the shock absorber 64 may comprise a hydraulic cylinder. As is known in the art, the hydraulic cylinder comprises a reciprocating piston installed within a cylinder. The cylinder of the hydraulic cylinder may be attached to one of the plates 72 or 104 while the piston may be attached to the other plate 72 and 104. During operation, retraction and extension of the piston into and out of the cylinder causes pivotal movement of the pivot arm 66. As described above, the bracket assembly 68 pivots in response to pivotal movement of the pivot arm 66. In further alternative embodiments, a spring may surround the hydraulic cylinder and be disposed between inner surfaces of each of the plates 72 or 104 to further dampen energy absorbed by the hydraulic cylinder.
In contrast to the hopper 32 shown in
If the path of the machine 60 or the trench shifts laterally during operation, the trench guide 154 may contact a side wall of the trench. The hopper 33 is attached to the bracket assembly 68 such that it can move laterally a limited distance in response to any force applied to the trench guide 154.
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The support arm 100 is attached to the attachment plates 98 by a first vertical fastener 138. The first vertical fastener 138 extends through the upper and lower plates 134 of the support arm 100 and through each attachment plate 98. The first vertical fastener 138 is tightly secured to the attachment plates 98, but the support arm 100 is pivotable relative to the attachment plates 98 about the first vertical fastener 138. Thus, the support arm 100 and the hopper 33 may pivot side-to-side, relative to the bracket assembly 68 about a vertical axis, the vertical axis extending through the first vertical fastener 138.
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In operation, the suspension system 62 allows the hopper 33 to move vertically in response to pivotal movement of the various features of the bracket assembly 68 and the pivot arm 66, and to move laterally in response to pivotal movement of the support arm 100 about the first vertical fastener 138. The suspension system 62 may thus be characterized as providing “float” to the hopper 32 during operation.
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If needed, the suspension systems 62 or 158 may be removed from the frame 18 by removing each of the frame pins 82, 96, and 122 from the side wall 80 of the platform 52. Likewise, the hopper 32 may be removed from bracket assembly 68 by removing the first vertical fastener 138 from the support arm 100 and the attachment plates 98.
The present application discloses numerous fasteners used with the various embodiments. The fasteners may comprise any number of fasteners known in the art, such as screws, bolts, and studs and nuts. The fasteners used within each embodiment are not limited to those specific fasteners shown in the figures. Other fasteners known in the art may be used instead, as is practical on a case-by-case basis.
The present application also discloses numerous pins used with the various embodiments. The pins may comprise any number of pins known in the art, such as a dowel pin, clevis pin, lynch pin, etc. Each of the disclosed pins may be secured in place using a clip or securing mechanism known in the art.
In alternative embodiments, one or more of the pins disclosed herein may be replaced with fasteners, as long as the various parts engaging the fasteners are secured and rotatable, as desired. Likewise, one or more of the fasteners disclosed herein may be replaced with pins, as long as the various parts engaging the pins are secured and rotatable, as desired.
The present application discloses pairs of plates, such as the side plates 70, vertical plates 84, attachment plates 98, and pivot plates 102. In alternative embodiments, a single plate may be used in place of the pair of plates, as long as the invention can be configured to still function as described herein.
Changes may be made in the construction, operation and arrangement of the various parts, elements, steps and procedures described herein without departing from the spirit and scope of the invention as described in the following claims.
Claims
1. An apparatus, comprising:
- a frame configured to be supported by a plurality of ground-contacting motive elements;
- a tub supported on the frame;
- a hopper supported by the frame and having an upper opening positioned below the tub; and
- a shock absorber interconnecting the hopper and the frame such that the hopper is movable relative to the frame in response to movement of the shock absorber.
2. The apparatus of claim 1, in which the shock absorber comprises a fastener surrounded by a spring.
3. The apparatus of claim 1, in which the hopper moves vertically in response to movement of the shock absorber.
4. The apparatus of claim 1, further comprising:
- a suspension system interconnecting the hopper and the frame, the suspension system comprising: the shock absorber; and a bracket assembly interconnecting the shock absorber and the hopper; in which the bracket assembly is pivotal relative to the frame.
5. The apparatus of claim 4, in which the bracket assembly pivots in response to movement of the shock absorber; and in which the hopper moves vertically in response to pivotal movement of the bracket assembly.
6. The apparatus of claim 4, in which in which the hopper is movable relative to the bracket assembly about a vertical axis.
7. The apparatus of claim 4, in which the bracket assembly is joined to the frame by at least one pin; in which the bracket assembly is pivotable relative to the frame about a horizonal axis that extends through the at least one pin.
8. The apparatus of claim 4, in which the suspension system further comprises:
- a pivot arm, a first end of the pivot arm pivotably joined to the bracket assembly; and
- in which the shock absorber interconnects at least a portion of the bracket assembly and the pivot arm.
9. The apparatus of claim 8, in which the bracket assembly comprises a pair of side plates joined by an upper plate; in which the pivot arm comprises a pair of pivot plates joined by a lower plate; and in which the shock absorber extends between the upper plate and the lower plate.
10. The apparatus of claim 8, in which the shock absorber comprises a hydraulic cylinder; and in which one end of the cylinder is attached to the pivot arm and another end of the cylinder is attached to the bracket assembly.
11. The apparatus of claim 8, in which the bracket assembly comprises:
- a side plate pivotally joined to the first end of the pivot arm;
- a vertical plate joined to the side plate, the vertical plate movable relative to the side plate; and
- an attachment plate rigidly joined to the vertical plate;
- in which the hopper is attached to the attachment plate and is movable relative to the attachment plate.
12. The apparatus of claim 1, in which shock absorber comprises a hydraulic cylinder comprising a piston installed within a cylinder; in which the hopper raises vertically in response to extension of the piston from the cylinder; and in which the hopper is lowered vertically in response to retraction of the piston into the cylinder.
13. The apparatus of claim 4, in which the frame comprises a platform; and in which the suspension system is attached to a side of the platform.
14. A trench filling machine, comprising:
- a frame supported by a plurality of ground-contacting motive elements configured to move the frame along a ground surface;
- a tub supported on the frame;
- a hopper positioned below the tub and supported by the frame; and
- a suspension system interconnecting the hopper and the frame, the suspension system configured to raise and lower the hopper in response to deviations in the ground surface as the machine moves along the ground surface.
15. The trench filling machine of claim 14, in which the suspension system comprises:
- a shock absorber; and
- a bracket assembly joined to the frame and interconnecting the shock absorber and the hopper;
- in which the bracket assembly is pivotal relative to the frame.
16. The trench filling machine of claim 15, in which the hopper moves vertically in response to pivotal movement of the bracket assembly.
17. The trench filling machine of claim 15, in which the bracket assembly is joined to the frame by at least one pin; in which the bracket assembly is pivotable about a horizonal axis that extends through the at least one pin.
18. The trench filling machine of claim 15, in which the suspension system further comprises:
- a pivot arm, a first end of the pivot arm pivotably joined to the bracket assembly; and
- in which the shock absorber extends between the bracket assembly and the pivot arm.
19. The trench filling machine of claim 18, in which the pivot arm pivots in response to movement of the shock absorber; and in which the bracket assembly pivots in response to pivotable movement of the pivot arm.
20. The apparatus of claim 14, in which the hopper comprises a trench guide configured to be disposed within at least a portion of a narrow trench formed in the ground surface.
Type: Application
Filed: Aug 24, 2023
Publication Date: Feb 29, 2024
Inventor: Cody L. Sewell (Perry, OK)
Application Number: 18/455,187