METHOD OF MANUFACTURING ROD-LIKE ARTICLES FOR TOBACCO INDUSTRY, APPARATUS FOR MANUFACTURING ROD-LIKE ARTICLES AND SYSTEM FOR MANUFACTURING ROD-LIKE ARTICLES
A method for producing rod-like articles of the tobacco industry is provided, including: performing a first cutting in which a continuous rod is cut into a train of double rod-like articles; changing a direction of conveying the double rod-like articles from a first direction along an axis of the articles to a second transverse direction, each time two double rod-like articles are transferred into grooves of a drum conveyor, and two input streams of the double rod-like articles are formed; transforming the input streams into one intermediate stream by moving a double rod-like article from one of the streams between two double rod-like articles of the other stream, geometric centers of the double rod-like articles in the intermediate stream being disposed in a plane parallel to the second direction; and performing a second cutting in which the double rod-like articles conveyed in the intermediate stream are cut into two single rod-like articles.
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The object of the invention is a method for producing rod-like articles of tobacco industry, an apparatus for manufacturing rod-like articles and a system for manufacturing the rod-like articles.
In the tobacco industry, there are many types of rod-like articles in the form of both finished products and semi-finished products occurring at different stages of production. Some articles of the tobacco industry are made of a single type of material, such as unfiltered cigarettes or filter rods made of a single type of material, such articles may be referred to as one-element articles. However, nowadays articles of the tobacco industry are very often made up of several elements or segments and may contain either cut tobacco or processed tobacco. Multi-element (multi-segment) articles include cigarettes with a filter tip, filter rods containing different types of elements of filter materials, flavouring materials and elements having other functions such as to direct the airflow. The filter tips themselves may be manufactured by cutting longer rods containing a single type of filter material or multi-element rods containing different types of filter materials. Typically, the rod-like articles are moved or processed in a multiplied form, i.e. several articles are moved in the form of one long rod which is finally cut into single articles.
From the U.S. Pat. No. 4,538,629 a method of manufacturing cigarettes is known wherein two-element articles, in this case two cigarettes joined together, are first manufactured and then cut into two single cigarettes without a filter tip.
From the patent EP 0 895 725 B1 a method for manufacturing cigarettes with a filter tip is known wherein articles comprising two tobacco parts being components of the manufactured cigarettes are first manufactured and then, after cutting, a filter tip part having twice the length of the filter tip of a finished cigarette is placed between them. After wrapping into a wrapping material and cutting the formed rod, two cigarettes with a filter tip will be formed.
From the patent EP 2 717 726 B1 a method for manufacturing cigarettes with a filter tip is known wherein an article comprising four tobacco parts is first manufactured.
From the international publication WO 2015/140742 A1 also a method for manufacturing cigarettes is known wherein a manufactured article comprises four tobacco parts which are cut in further processing.
In known processing machines, the produced rods are cut into two parts at the beginning of the process, and then they are spaced apart, moved axially and transversely to the axis or rotated so as to form a single stream of articles which are subjected to subsequent operations. For example, the process begins by forming one stream, with the rods being cut so as to form two streams of rods of half of their original length. The problem to be solved by the present invention is to develop a method for producing rod-like articles of the tobacco industry which is reliable, fast, highly accurate, simple, cost effective, exhibiting low waste and reduced maintenance.
The problem to be solved by the present invention is also to develop an apparatus and a system for manufacturing the rod-like articles of the tobacco industry which is reliable, fast, highly accurate, simple, cost effective, exhibiting low waste and reduced maintenance, compact, exhibiting a reduced number of components and mechanical parts, easy to maintain, easy to operate.
The object of the invention is a method for producing rod-like articles of the tobacco industry wherein a first cutting is carried out in which a continuous rod is cut by means of a first cutting unit into a train of double rod-like articles, and the direction of conveying the double rod-like articles is changed from a first direction along the axis of the rod-like articles to a second direction transverse to the axis of the rod-like articles, at least each time two double rod-like articles being transferred into grooves of drum conveyors, and at least two input streams of double rod-like articles being formed. In the method according to the invention, at least two streams of double rod-like articles are transformed into one intermediate stream of double rod-like articles by moving a double rod-like article from one of the streams between two double rod-like articles of the other of the streams, the geometric centres of the double rod-like articles in the intermediate stream being disposed in a plane parallel to the second direction. Furthermore, in the method according to the invention, a second cutting is carried out wherein the double rod-like articles conveyed in the intermediate stream of the double rod-like articles are cut into two single rod-like articles by means of a second cutting unit to form two output streams of the single rod-like articles.
As used herein, the term “stream” is used to describe a series of rod-like articles parallel to each other and moving in the same direction.
As used herein, the term “train” is used to describe a string of rod-like articles moving in the same direction and placed in line with each other and in line with their movement direction.
Thanks to the invention several important advantages are achieved.
The change of the conveying direction of at least two double rod-like articles and the transfer of said at least two double rod-like articles into grooves of drum conveyors allow the process to be carried out at very high speed, high accuracy and high reliability.
The change of the conveying direction of at least two double rod-like articles and the transfer of said at least two double rod-like articles into grooves of drum conveyors allow to eliminate cutting units, and thus additional steps in the process, and to reduce therefore the number of drum conveyors.
The speed, accuracy and reliability of the process is thereby increased. The process is made simpler and more cost effective. As a result of the decreased number of mechanical components, drum conveyors and cutting units the maintenance needs are reduced and the operation of the equipment is facilitated.
A reduced waste has been measured as well, and a lower contamination of the equipment from dirt and dust. The equipment becomes also more compact and lighter.
Preferably, in the method according to the invention, the transformation of the two streams of double rod-like articles comprises a rotation during which the double rod-like article of one of the streams of double rod-like articles is rotated by 180 degrees.
Preferably, in the method according to the invention, the transformation of the two streams of double rod-like articles comprises moving the double rod-like article from one of the streams transversely to the axis of the double rod-like article and moving the double rod-like article between the double rod-like articles of the second stream.
Preferably, in the method according to the invention, the double rod-like articles are centred after moving the double rod-like article to the intermediate stream.
Preferably, in the method according to the invention, the single rod-like articles are spaced apart after the second cutting, whereas the single rod-like articles continue to move in the two output streams of the single rod-like articles.
Preferably, in the method according to the invention, an additional rod-like element is placed between the spaced single rod-like articles.
Preferably, in the method according to the invention, single rod-like articles and an additional rod-like element are joined with a wrapping material.
Preferably, in the method according to the invention, the movement speed of the input streams is lower than the movement speed of the output streams.
Preferably, in the method according to the invention, the continuous rod and the rod-like articles comprise multiple elements.
The object of the invention is also an apparatus for manufacturing rod-like articles of the tobacco industry from a continuous rod, comprising a transport unit for moving the continuous rod in a direction along the axis of the continuous rod and a first cutting unit for cutting the continuous rod into a train of double rod-like articles. The apparatus according to the invention further comprises a transfer mechanism for transferring each time at least two double rod-like articles from the transport unit adapted to move the double rod-like articles in a first direction along the axis of the double rod-like articles and to feed double rod-like articles into grooves on drum conveyors adapted to move the double rod-like articles in a second direction transversely to the axis of the double rod-like articles. The apparatus according to the invention further comprises a drum conveyor unit for conveying a first input stream and a second input stream of double rod-like articles, and a displacing unit for forming an intermediate stream of the double rod-like articles by displacing a double rod-like article from one of the streams and placing such rod-like article between the rod-like articles of the second stream. The apparatus according to the invention also comprises a centering means for positioning the double rod-like articles so that the geometric centres of the double rod-like articles in the intermediate stream are disposed in a plane parallel to the second direction, a transport unit for conveying the intermediate stream formed by combining the first stream and the second stream of double rod-like articles, and a second cutting unit for cutting the double rod-like article into two single rod-like articles.
Thanks to the invention several important advantages are achieved.
The change of the conveying direction of at least two double rod-like articles and the transfer of said at least two double rod-like articles into grooves of drum conveyors allow the process to be carried out at very high speed, high accuracy and high reliability.
The change of the conveying direction of at least two double rod-like articles and the transfer of said at least two double rod-like articles into grooves of drum conveyors allow to eliminate cutting units, and thus additional steps in the process, and to reduce therefore the number of drum conveyors.
The speed, accuracy and reliability of the process is thereby increased. The process is made simpler and more cost effective. As a result of the decreased number of mechanical components, drum conveyors and cutting units the maintenance needs are reduced and the operation of the equipment is facilitated.
A reduced waste has been measured as well, and a lower contamination of the equipment from dirt and dust. The equipment becomes also more compact and lighter.
Preferably, the apparatus according to the invention further comprises a spacing unit for spacing single rod-like articles.
Preferably, the apparatus according to the invention comprises a positioning unit for placing an additional rod-like element between the spaced single rod-like articles.
Preferably, the apparatus according to the invention is provided with a unit for joining the single rod-like articles and an additional rod-like element with a wrapping material.
The object of the invention is also a system for manufacturing rod-like articles comprising feeding units for feeding rod-like elements, whereas the multi-element rod-like article is provided with the rod-like elements or parts of the rod-like elements. The system further comprises a transport unit for conveying the rod-like elements, a feed unit for feeding a wrapping material, a transfer device for transferring the rod-like elements from the transport unit onto a strand of the wrapping material, a forming unit for forming a continuous multi-element rod formed of the rod-like elements wrapped in the wrapping material, and an apparatus for manufacturing the rod-like articles.
Preferably, in the system according to the invention, the single rod-like article comprises at least two different rod-like elements.
In the tobacco industry, it is common practice to manufacture rod-like articles of double or quadruple length, whereas the first process step after manufacturing an article is to cut the article. In the process according to the invention, the first cutting is not necessary. Advantageous technical effects of the invention are the elimination of one cutting unit and the reduction of the number of drum conveyors within the process machine. The object of the invention is illustrated in more detail with reference to an embodiment presented in a drawing in which:
A production system 1 for manufacturing rod-like articles shown in
The production machine 2 is provided with feeding units 2A, 2B and 2C for feeding three types of rod-like elements A, B and C, respectively. The rod-like elements A, B, C are placed on a conveyor belt. The production machine 2 is provided with a known forming unit for forming a multi-element continuous rod CR. As shown in
The production machine 2 may be a machine for manufacturing double tobacco rods from which filter tip cigarettes are manufactured. Further in the description, for the sake of simplicity, the term “double rod-like article” may refer to both multi-element and single-element filter articles, smoking or heating articles, tobacco rods or articles containing tobacco or processed tobacco.
Between the production machine 2 and the process machine 3, there is situated a transfer device 8 for changing the direction of longitudinal movement of the double rod-like articles 6 to a movement being transverse to the axis of the double rod-like article 6.
Within the production machine 2, the double rod-like article 6 moves in a direction along its axis parallel to the first direction T1. After transferring, within the process machine 3, the double rod-like article 6 moves in a second direction T2 transversely to the axis of the double multi-element rod-like article 6, the second direction T2 being transverse to the first direction T1. In the case of the machine arrangement shown in
The course of the process taking place on the process machine 3 is illustrated in a simplified manner in
It is possible to carry out the invention wherein more than two double rod-like articles are transferred from the production machine 2. In the process shown in
In another possible embodiment of the method according to the invention, more than three types of rod-like elements or only two types of rod-like elements are fed. It is also possible to carry out a method according to the invention wherein a continuous rod made of one type of material is fed.
One of embodiments of the present invention comprises also a system for manufacturing rod-like articles 9, for example comprising at least two different rod-like elements A, B, C, E, F, G, H, J. The said system includes feeding units 2A, 2B, 2C for feeding the rod-like elements A, B, C, whereas the multi-element rod-like article 9 is provided with rod-like elements A, B, C or parts of rod-like elements A, B, C. In the described embodiment, the system comprises also a transport unit for conveying the rod-like elements A, B, C and a unit for feeding a wrapping material, for example a cigarette paper. The system in the present embodiment also includes a transfer device for transferring the rod-like elements A, B, C from the transport unit onto the strand of wrapping material, a forming unit for forming a continuous multi-element rod CR formed of the rod-like elements (A, B, C) wrapped in a wrapping material, and an apparatus for manufacturing rod-like articles as in one of the embodiments described above.
Claims
1.-15. (canceled)
16. A method for producing rod-like articles of the tobacco industry, comprising:
- performing a first cutting in which a continuous rod is cut by means of a first cutting unit into a train of double rod-like articles;
- changing a direction of conveying the double rod-like articles from a first direction along an axis of the rod-like articles to a second direction transverse to the axis of the rod-like articles, at least each time two double rod-like articles are transferred into grooves of a drum conveyor, and at least two input streams of the double rod-like articles are formed;
- transforming the at least two input streams of the double rod-like articles into one intermediate stream of double rod-like articles by moving a double rod-like article from one of the streams between two double rod-like articles of the other of the streams, geometric centers of the double rod-like articles in the intermediate stream being disposed in a plane parallel to the second direction; and
- performing a second cutting in which the double rod-like articles conveyed in the intermediate stream of the double rod-like articles are cut into two single rod-like articles by means of a second cutting unit to form two output streams of single rod-like articles.
17. The method according to claim 16, wherein the transforming of the at least two streams of the double rod-like articles comprises a rotation during which a double rod-like article of one of the at least two streams of the double rod-like articles is rotated by 180 degrees.
18. The method according to claim 16, wherein the transforming of the at least two streams of the double rod-like articles comprises moving a double rod-like article from one of the at least two streams transversely to the axis of the double rod-like article and moving the double rod-like article between double rod-like articles of a second stream of the at least two streams.
19. The method according to claim 16, wherein the double rod-like articles are centered after moving the double rod-like article to the intermediate stream.
20. The method according to claim 16,
- wherein the two output streams of the single rod-like articles are spaced apart after the second cutting, and
- wherein the two output streams of the single rod-like articles continue to move in the two output streams of the single rod-like articles.
21. The method according to claim 20, wherein an additional rod-like element is placed between the spaced apart single rod-like articles.
22. The method according to claim 21, wherein the spaced apart single rod-like articles and the additional rod-like element are joined with a wrapping material.
23. The method according to claim 16, wherein a movement speed of the at least two input streams is lower than a movement speed of the two output streams.
24. The method according to claim 16, wherein the continuous rod and the rod-like articles comprise multiple elements.
25. An apparatus for manufacturing rod-like articles of the tobacco industry from a continuous rod, the apparatus comprising:
- a transport unit configured to move the continuous rod in a direction along an axis of the continuous rod;
- a first cutting unit configured to cut the continuous rod into a train of double rod-like articles;
- a transfer mechanism configured to transfer each time at least two double rod-like articles from the transport unit by moving the at least two double rod-like articles in a first direction along an axis of the double rod-like articles and feeding the at least two double rod-like articles into grooves on a drum conveyor to move the at least two double rod-like articles in a second direction transversely to the axis of the at least two double rod-like articles;
- a drum conveyor unit configured to convey a first input stream and a second input stream of the at least two double rod-like articles;
- a displacing unit configured to form an intermediate stream of the at least two double rod-like articles by displacing a double rod-like article from one of the first and the second input streams and placing said double rod-like article between double rod-like articles of the second stream;
- a centering means for positioning the at least two double rod-like articles so that the geometric centers of the at least two double rod-like articles in the intermediate stream are disposed in a plane parallel to the second direction;
- a transport unit configured to convey the intermediate stream formed by combining the first input stream and the second input stream of the at least two double rod-like articles; and
- a second cutting unit configured to cut the at least two double rod-like articles into two single rod-like articles.
26. The apparatus according to claim 25, by further comprising a spacing unit configured to space the two single rod-like articles.
27. The apparatus according to claim 26, further comprising a positioning unit configured to place an additional rod-like element between the spaced two single rod-like articles.
28. The apparatus according to claim 27, further comprising a unit configured to join the spaced two single rod-like articles and the additional rod-like element with a wrapping material.
29. A system for manufacturing rod-like articles, the system comprising:
- feeding units configured to feed rod-like elements, wherein a multi-element rod-like article is provided with the rod-like elements or parts of the rod-like elements;
- a transport unit configured to convey the rod-like elements;
- a feed unit configured to feed a wrapping material;
- a transfer device configured to transfer the rod-like elements from the transport unit onto a strand of the wrapping material;
- a forming unit configured to form a continuous multi-element rod formed by the rod-like elements wrapped in the wrapping material; and
- an apparatus for manufacturing the rod-like articles according to claim 25.
30. The system according to claim 29, wherein the two single rod-like articles comprise at least two different rod-like elements.
Type: Application
Filed: Feb 2, 2022
Publication Date: Apr 4, 2024
Applicant: PHILIP MORRIS PRODUCTS S.A. (Neuchâtel)
Inventors: Bartosz CIESLIKOWSKI (Radom), Leszek SIKORA (Radom)
Application Number: 18/264,787