DRIVE SYSTEM FOR SINGLE AXIS SOLAR TRACKING
An embodiment for a solar tracker assembly includes a component having multiple pulleys or slide surfaces. A first torque tube is connected with the component. The first torque tube includes a cable slot. A first pull cable is connected to a first and a second pulley of the multiple pulleys or to a first and a second slide surface of the multiple slide surfaces. A second pull cable is connected to a third and a fourth pulley of the multiple pulleys or to a third and a fourth slide surface of the multiple slide surfaces. A first post is connected with the torque tube. The first post includes a connection point connected to the first pull cable and the second pull cable.
This application claims the priority benefit of U.S. Provisional Patent Application Ser. No. 63/417,968, filed Oct. 20, 2022, which is incorporated herein by reference in its entirety.
TECHNICAL FIELDOne or more embodiments relate generally to the control for rotational panels, and in particular, to providing a single axis tracker system using torque tubes as conduits to hold the pull rigging comprising of pull cables and/or pull rods.
BACKGROUNDSingle axis trackers are mounting structures used for the controlled movement of photovoltaic solar panels and other solar collecting means from east to west to track the sun daily. A control system must be used to properly track the sun as well as perform back-tracking to prevent rows of solar panels from shading each other early in the morning after sunrise and late in the afternoon as the sun is setting.
SUMMARY OF THE INVENTIONAn embodiment for an apparatus for a solar tracker assembly includes a component including multiple pulleys or multiple slide surfaces. A first torque tube is connected with the component. The first torque tube includes a cable slot. A first pull cable is connected to a first and a second pulley of the multiple pulleys or to a first and a second slide surface of the multiple slide surfaces. A second pull cable is connected to a third and a fourth pulley of the multiple pulleys or to a third and a fourth slide surface of the multiple slide surfaces. A first post is connected with the torque tube. The first post includes a connection point connected to the first pull cable and the second pull cable. The first pull cable has a first pull cable section that is disposed within the first torque tube, and the second pull cable has a second pull cable section that is disposed within the first torque tube.
Another embodiment includes a system for a solar tracker assembly that includes a component including multiple pulleys or a plurality of slide surfaces. A first torque tube is connected with the component. The first torque tube includes a cable slot. A second torque tube is connected with the first torque tube. A first pull cable is connected to a first and a second pulley of the multiple pulleys or to a first and a second slide surface of the multiple slide surfaces. A second pull cable is connected to a third and a fourth pulley of the multiple pulleys or to a first and a second slide surface of the multiple slide surfaces. A first post is connected with the first torque tube and the second torque tube. The first post includes a connection point connected to the first pull cable and the second pull cable. The first pull cable has a first pull cable section that is disposed within the first torque tube and the second torque tube, and the second pull cable has a second pull cable section that is disposed within the first torque tube and the second torque tube.
The following description is made for the purpose of illustrating the general principles of one or more embodiments and is not meant to limit the inventive concepts claimed herein. Further, particular features described herein can be used in combination with other described features in each of the various possible combinations and permutations. Unless otherwise specifically defined herein, all terms are to be given their broadest possible interpretation including meanings implied from the specification as well as meanings understood by those skilled in the art and/or as defined in dictionaries, treatises, etc.
One or more embodiments relate generally to the control for rotational panels, and in particular, to providing a single axis tracker system using torque tubes as pulling cable conduits. One embodiment includes a component including multiple pulleys or multiple slide surfaces. A first torque tube is connected with the component. The first torque tube includes a cable slot. A first pull cable is connected to a first and a second pulley of the multiple pulleys or to a first and a second slide surface of the multiple slide surfaces. A second pull cable is connected to a third and a fourth pulley of the multiple pulleys or to a third and a fourth slide surface of the multiple slide surfaces. A first post is connected with the torque tube. The first post includes a connection point connected to the first pull cable and the second pull cable. The first pull cable has a first pull cable section that is disposed within the first torque tube, and the second pull cable has a second pull cable section that is disposed within the first torque tube.
In some embodiments, the pull cables 5 may be connected to two final pull cables for ease of wrapping and pulling by a wire rope drum on a slew drive 6, a pair of linear actuators, or any other common cable pull system. In one or more embodiments, the pull cables 5 may be fed internally within the round torque tube for ease of containment, to support and prevent centenaries, to protect from the elements and in order to maintain lubrication, if needed such as grease.
References in the claims to an element in the singular is not intended to mean “one and only” unless explicitly so stated, but rather “one or more.” All structural and functional equivalents to the elements of the above-described exemplary embodiment that are currently known or later come to be known to those of ordinary skill in the art are intended to be encompassed by the present claims. No claim element herein is to be construed under the provisions of pre-AIA 35 U.S.C. section 112, sixth paragraph, unless the element is expressly recited using the phrase “means for” or “step for.”
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
The corresponding structures, materials, acts, and equivalents of all means or step plus function elements in the claims below are intended to include any structure, material, or act for performing the function in combination with other claimed elements as specifically claimed. The description of the embodiments has been presented for purposes of illustration and description, but is not intended to be exhaustive or limited to the embodiments in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the invention.
Though the embodiments have been described with reference to certain versions thereof; however, other versions are possible. Therefore, the spirit and scope of the appended claims should not be limited to the description of the preferred versions contained herein.
Claims
1. An apparatus for a solar tracker assembly comprising: wherein the first pull cable has a first pull cable section that is disposed within the first torque tube, and the second pull cable has a second pull cable section that is disposed within the first torque tube.
- a component including a plurality of pulleys or a plurality of slide surfaces;
- a first torque tube coupled with the component, the first torque tube including a cable slot;
- a first pull cable coupled to a first and a second pulley of the plurality of pulleys or to a first and a second slide surface of the plurality of slide surfaces;
- a second pull cable coupled to a third and a fourth pulley of the plurality of pulleys or to a third and a fourth slide surface of the plurality of slide surfaces; and
- a first post coupled with the torque tube, the first post including a connection point coupled to the first pull cable and the second pull cable;
2. The apparatus of claim 1, wherein an end of the first pull cable and an end of the second pull cable are each coupled with a drive that is configured to rotate the first torque tube.
3. The apparatus of claim 1, wherein the component is a lever arm, and the first pulley is disposed at a first end of the lever arm, and the third pulley is disposed at a second end of the lever arm.
4. The apparatus of claim 3, wherein the second pulley and the fourth pulley are each disposed adjacent one another near a middle portion of the lever arm.
5. The apparatus of claim 3, wherein the first torque tube is coupled with a second torque tube.
6. The apparatus of claim 5, wherein a rubbing turning radius is employed to retain and redirect a first pull cable section and a second pull cable section along a length of the first torque tube and the second torque tube.
7. The apparatus of claim 4, further comprising an idler pulley disposed near an end of the second torque tube, the idler pulley coupled to the first pull cable and the second pull cable.
8. The apparatus of claim 7, wherein the idler pulley is coupled to a bracket that is coupled to a second post, and the second post is coupled with the drive.
9. The apparatus of claim 8, wherein the first post and the second post are coupled to a ground surface having a variable slope in a north-south direction, and the first torque tube and the second torque tube are disjointed for up-down elevation changes.
10. The apparatus of claim 1, wherein:
- the component comprises a half-pulley having a semi-circular radius; and
- the first and second pull cables slip around the half-pulley.
11. The apparatus of claim 10, wherein
- the half-pulley includes a groove for the first and second pull cables; and
- a pull force on the first pull cable or the second pull cable results in the first torque tube rotating in an east or west direction.
12. A system for a solar tracker assembly comprising: wherein the first pull cable has a first pull cable section that is disposed within the first torque tube and the second torque tube, and the second pull cable has a second pull cable section that is disposed within the first torque tube and the second torque tube.
- a component including a plurality of pulleys or a plurality of slide surfaces;
- a first torque tube coupled with the component, the first torque tube including a cable slot;
- a second torque tube coupled with the first torque tube;
- a first pull cable coupled to a first and a second pulley of the plurality of pulleys or to a first and a second slide surface of the plurality of slide surfaces;
- a second pull cable coupled to a third and a fourth pulley of the plurality of pulleys or to a third and a fourth slide surface of a plurality of slide surfaces; and
- a first post coupled with the first torque tube and the second torque tube, the first post including a connection point coupled to the first pull cable and the second pull cable;
13. The system of claim 12, wherein an end of the first pull cable and an end of the second pull cable are each coupled with a drive that is configured to rotate the first torque tube and the second torque tube.
14. The system of claim 12, wherein the component is a lever arm, and the first pulley is disposed at a first end of the lever arm, and the third pulley is disposed at a second end of the lever arm.
15. The system of claim 14, wherein the second pulley and the fourth pulley are each disposed adjacent one another near a middle portion of the lever arm.
16. The system of claim 12, wherein a rubbing turning radius is employed to retain and redirect a first pull cable section and a second pull cable section along a length of the first torque tube and the second torque tube.
17. The system of claim 15, further comprising an idler pulley disposed near an end of the second torque tube, the idler pulley coupled to the first pull cable and the second pull cable.
18. The system of claim 17, wherein the idler pulley is coupled to a bracket that is coupled to a second post, and the second post is coupled with the drive.
19. The system of claim 18, wherein the first post and the second post are coupled to a ground surface having a variable slope in a north-south direction, and the first torque tube and the second torque tube are disjointed for up-down elevation changes.
20. The system of claim 12, wherein:
- the component comprises a half-pulley having a semi-circular radius;
- the first and second pull cables slip around the half-pulley;
- the half-pulley includes a groove for the first and second pull cables; and
- a pull force on the first pull cable or the second pull cable results in the first torque tube and the second torque tube rotating in an east or west direction.
Type: Application
Filed: Oct 19, 2023
Publication Date: Apr 25, 2024
Inventor: Robert B. Dally (Stateline, NV)
Application Number: 18/491,634