ASSEMBLY FOR COMPENSATING AXIAL FORCES IN A ROTATING FLOW MACHINE AND A MULTI-STAGE CENTRIFUGAL PUMP
An assembly includes a housing, a shaft rotatably around the housing, a rotationally symmetrical balancing part arranged coaxially with the shaft, the balancing part having first and second axial ends, a first mechanical slide ring sealing between the balancing part and the housing at the first axial end, a second mechanical slide ring sealing between the balancing part and the housing at the second axial end, the first and the second mechanical slide ring sealings sealing an intermediate space, extending axially between the mechanical slide ring sealings, the intermediate space bordered by the slide ring sealings, the balancing part and the housing, and a first fluid communication port opening into the intermediate space, the first fluid communication port connected to a source of pressurized barrier fluid, and the first and second axial ends having a first and second radii, the first radius being equal to the second radius.
This application is a U.S. National Stage application of International Application No. PCT/EP2022/057928, filed Mar. 25, 2022, which claims priority to European Application No. 21166665.6. filed Apr. 1, 2021, the contents of which are hereby incorporated herein by reference.
BACKGROUND Technical FieldThe present disclosure relates to an assembly for compensating axial forces in a rotating flow machine.
The present disclosure relates also to a multi-stage centrifugal pump.
Background InformationConventional centrifugal flow machines, such as centrifugal pumps, include an impeller wheel arranged into a housing by a rotatably supported shaft. During the operation of such centrifugal flow machines axial forces are subjected to the shaft. Such axial forces can be minimized by suitably designing the slow machine. Remaining forces are transmitted to the housing via a thrust bearing. Balancing axial forces is particularly relevant to multi-stage centrifugal flow machine where each stage results in an axial force component i.e. thrust to the system. The net axial thrust of an impeller is the difference between forces acting on back and front shrouds. There are number of hydrodynamic effects that can alter these forces. For instance, ring leakage or impeller axial positioning relative to the volute or diffuser can alter the pressure distribution between the impeller and sidewall gaps. Relatively small changes in pressure are greatly magnified by the large projected shroud surface areas. The result can be very large shifts in axial thrust in either direction.
SUMMARYIt is known as such to use a so called balancing drum of minimizing the axial forces subjected to the bearings. A balancing drum is a part connected to a drive shaft of the machine, which drum has a cylindrical outer surface parallel with a center axis of the shaft of the centrifugal flow machine. The housing of the centrifugal flow machine includes a cylindrical space for the balancing drum. There is a clearance gap arranged between the balancing drum and the space in the housing. The purpose of the gap is to provide a flow restriction providing a pressure difference over the balancing drum. However, the clearance gap makes it possible for the process fluid to flow through the gap to some extent and therefore the efficiency of the centrifugal flow machine is decreased. Thus, it is often so that using the balancing drum cannot totally eliminate the need of a thrust bearing.
Document CN209704901U discloses a leak-free balance drum device which includes a balance drum rotating with a pump shaft and a stationary balance drum sleeve. The balance drum includes a front balance drum and a rear balance drum connected by bolts. The front balance drum and the rear balance drum are respectively provided with a front mechanical seal and rear mechanical seal. The dynamic ring of the mechanical seal is installed on the balance drum and the static ring is installed on the balance drum sleeve. The mechanical seals are connected in series and a cavity is formed between them. The cavity is connected to a water conveying section which has a pressure lower than the pressure at the outlet of the pump.
The balancing drum disclosed in CN209704901U has at least the following drawbacks. Firstly, due to being leak free the water in the cavity between the mechanical seals is practically still and the sealing can experience overheating. Secondly, the construction of the balance drum result in inadequate balancing performance due to its form.
An object of the disclosure is to provide an assembly for compensating axial forces in a rotating flow machine which performance is considerably improved compared to the prior art solutions.
An object of the disclosure is to provide a multi-stage pump in which axial forces are compensated in an improved manner.
Objects of the disclosure can be met substantially as is disclosed in this specification which describes details of different embodiments of the disclosure.
According to the disclosure an assembly for compensating axial forces in a rotating flow machine comprises
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- a housing,
- a shaft arranged rotatably to the housing,
- a rotationally symmetrical balancing part arranged to and coaxially with the shaft in the housing, wherein the balancing part having a first axial end and a second axial end,
- a first mechanical slide ring sealing arranged between the balancing part and the housing at the first axial end,
- a second mechanical slide ring sealing arranged between the balancing part and the housing at the second axial end, wherein
- the first and the second mechanical slide ring sealings are arranged so as to seal an intermediate space, extending axially between the mechanical slide ring sealings, the intermediate space being bordered by the slide ring sealings, the balancing part and the housing, and
- a first fluid communication port opening into the intermediate space,
- the first fluid communication port being connected to a source of pressurized barrier fluid, wherein the first axial end has a first radius and the second axial end a second radius (r2) wherein the first radius (r1) is equal to the second radius (r2).
This way the balancing part can be arranged to balance axial forces effectively without undue leakage and simultaneously obtain stable balancing of axial forces. Because the areas of the axial ends of the balancing drum are of equal size, the pressurized barrier fluid and the intermediate space is neutral to the balancing of axial forces. As a combined effect of the first and the second mechanical seals and radiuses of equal size makes the very stable, being tolerable to for example pressure changes.
Also, the presence of pressurized barrier fluid in the intermediate space decreases the pressure difference over the first mechanical slide ring sealing which in turn decreases the stress caused to the sealing rings and increases operational lifetime of the mechanical sealing. Respectively, the presence of pressurized barrier fluid decreases the pressure difference over the second mechanical slide ring sealing.
According to an embodiment of the disclosure the assembly comprises a second communication port communication port opening into the intermediate space, and that the assembly comprises a fluid circulation channel connecting the first fluid communication port and the second communication port with each other.
This way the intermediate space and the mechanical sealing can effectively cooled by arranging a barrier fluid to flow through the intermediate space. Also, there can be arranged a substantially closed looped of fluid circulation which can be utilized for e.g. cooling the system.
According to an embodiment of the disclosure the assembly comprises a second communication port opening into the intermediate space, and the assembly comprises a fluid circulation channel connecting the first fluid communication port and the second communication port with each other and the fluid circulation channel is connected to a source of pressurized fluid. The source of pressurized fluid is advantageously the rotating flow machine itself, but in some practical application an external source of pressurized barrier fluid can be feasible.
According to an embodiment of the disclosure the assembly comprises a second communication port opening into the intermediate space and the second fluid communication port is connected to a fluid discharge system.
According to an embodiment of the disclosure the assembly comprises a second communication port communication port opening into the intermediate space, and the assembly comprises a fluid circulation channel connecting the first fluid communication port and the second communication port with each other and the fluid circulation channel is integrated to the housing.
According to an embodiment of the disclosure the assembly comprises a second communication port opening into the intermediate space and the second fluid communication port is connected to a fluid discharge system and the circulation channel is fluidly connected to the rotating flow machine's working fluid space between its inlet and outlet.
This way the rotating flow machine's working fluid can act as the barrier fluid and external source of fluid is not needed.
According to an embodiment of the disclosure the housing of the balancing part comprises a cylindrical inner surface, and the balancing part comprises a cylindrical outer surface, the cylindrical inner surface of the housing and the cylindrical outer surface of the balancing part form radial slide bearing between the balancing part and the housing.
As a combined effect of the first and the second mechanical seals, and radiuses of the first axial end and a second axial end of the balancing part being of equal size, and the radial slide bearing, the effect of the pressure difference over the mechanical seals is further decreased and the intermediate space—axially between the mechanical slide ring sealings now being in the form of radial bearing—is neutral to the axial forces created by the balancing drum.
According to an embodiment of the disclosure the housing of the balancing part comprises a cylindrical inner surface, and the balancing part comprises a cylindrical outer surface, the cylindrical inner surface of the housing and the cylindrical outer surface of the balancing part form radial slide bearing between the balancing part and the housing, and the slide bearing surfaces are comprised of removable sleeves having their axial length equal to the first and the second axial length.
According to an embodiment of the disclosure the first mechanical slide ring sealing comprises: a first stationary sealing ring supported to the housing in axially movable manner, a spring element causing axial force to the first stationary sealing ring urging the first stationary sealing ring towards the balancing part, and the second slide ring sealing comprises: a second stationary sealing ring supported to the housing in axially movable manner, a spring element causing axial force to the second stationary sealing ring urging the second stationary sealing ring towards the balancing part.
According to an embodiment of the disclosure the balancing part includes a ring member configured to co-operate with the first stationary sealing ring and the second stationary sealing ring.
According to an embodiment of the disclosure the balancing part comprise more than two successive mechanical slide ring sealings arranged between the balancing part and the housing, and intermediate spaces between each two successive mechanical slide ring sealings, a fluid communication port opening into each one of the intermediate spaces, the fluid communication port being connected to a source of pressurized barrier fluid. Each one of the mechanical sealings has a radius of an equal size.
Improved balancing of axial forces can be solved in a multi-stage centrifugal pump having a drive shaft and more than one impellers arranged to the drive shaft, comprising an assembly for compensating axial forces according to the disclosure.
According to an embodiment of the disclosure a multi-stage centrifugal pump comprising an assembly for compensating axial forces comprising a second communication port communication port opening into the intermediate space, and the assembly comprises a fluid circulation channel connecting the first fluid communication port and the second communication port with each other, wherein the circulation line is connected to a stage of the pump between a first and a last stage of the pump.
According to an embodiment of the disclosure the circulation line is connected to the centrifugal pump at a location which provides 30-70% of the maximum pressure of the pump.
The exemplary embodiments of the disclosure presented in this patent application are not to be interpreted to pose limitations to the applicability of the appended claims. The verb “to comprise” is used in this patent application as an open limitation that does not exclude the existence of also unrecited features. The features recited in depending claims are mutually freely combinable unless otherwise explicitly stated. The novel features which are considered as characteristic of the disclosure are set forth in particular in the appended claims.
In the following, embodiments of the invention will be described in more detail with reference to the drawings.
The assembly 10 includes a first mechanical slide ring sealing 12.1 arranged between the balancing part 20 and the housing 18 at the first axial end of the balancing part 20, and a second mechanical slide ring sealing 12.2 arranged between the balancing part and the housing 18 at the second axial end 20.2 of the balancing part 20. The first and the second mechanical slide ring sealings 12.1,12.2 are arranged so as to seal an intermediate space 26 axially between the mechanical slide ring sealings 12.1,12.2. The intermediate space 26 is bordered by the slide ring sealings 12.1,12.2, the balancing part 20 and the housing 18. Even if not shown here, the assembly 10 can comprise even more than two successive mechanical slide ring sealings and respectively intermediate spaces between each pair of mechanical slide ring sealings. There is a first fluid communication port 28 arranged to the housing 18, which first fluid communication port 28 opens into the intermediate space 26. The first fluid communication port 28 is connected to a source of pressurized barrier fluid 29 such that pressurized barrier fluid can be controllably led into the intermediate space 26 between the mechanical slide ring sealings 12.1,12.2. In the embodiment of the
As is depicted in the embodiment in the
The second axial end 20.2 has an axial face projection having a second radius r2, which together with the diameter of the shaft defines the axial projection area of the second axial end 20.2. The projection area in turn, together with a prevailing pressure, defines the axial force exerted to second end of the balancing part 20. In the
It can be said that that centrifugal flow machine 100 comprises a first fluid region at a first axial side, behind the first axial end 20.1 of the balancing part 20 and a second fluid region at a second axial side behind the second axial end 20.2 of the balancing part and, when the centrifugal flow machine is operating, the fluid pressure is higher at the first fluid region than at the second fluid region. In the
The balancing part 20 includes a first rotating seal ring 201 which arranged to the first axial end 20.1 of the balancing part, at the first radius r1. There is an annular notch at the rim of the balancing part 20 to which the first rotating seal ring is attached so that it is rotating with the balancing part but is rigidly attached to the balancing part 20.
The balancing part 20 includes a second rotating seal ring 202 which arranged to the second axial end 20.2 of the balancing part 20, at the second radius r2. There is an annular notch at the rim of the balancing part 20 to which the second rotating seal ring is attached so that it is rotating with the balancing part but is rigidly attached to the balancing part 20.
The assembly 10 includes a first mechanical slide ring sealing 12.1 arranged between the balancing part and the housing 18 at the first axial end of the balancing part 20, and a second mechanical slide ring sealing 12.2 arranged between the balancing part and the housing 18 at the second axial end 20.2 of the balancing part 20. Correspondingly the mechanical slide ring sealings and their operation corresponds to the
The fluid circulation channel 32 is advantageously provided with a heat exchanger 34 so as to extract excessive heat from the mechanical slide ring sealings 12.1,12.2 and the balancing part 20. Required cooling power of the heat exchanger can in some practical applications be so small that a mere pipe running in the ambient air provides adequate heat transfer power. Even if not shown, it is also a feasible alternative in some practical application to arrange the fluid circulation channel inside the body part 18. In such case the required cooling is obtained by heat transfer through the wall of the body part 18.
The fluid circulation channel 32 is connected to a source of pressurized barrier fluid such that the intermediate space 26 is maintained at suitable pressure in respect to the maximum pressure obtainable from the multi-stage pump 100. It has been found out that by connecting the fluid circulation channel 32, or the intermediate space via a separate channel (not shown), to a suitable stage of the pump 100, the pressure in the intermediate space can be maintained at desired level. Thus, the assembly 10 includes a feed channel 36 which fluidly connects a stage of the pump 100 to the intermediate space 26, in the embodiment of the
The intermediate space 26 is connected to the multi-stage pump 100 to a stage between the first stage 14.1 and the last stage 14.n. When the pump has an uneven number of stages the feed channel 36 is preferably connected to the middle one of the stages. When the pump has an even number of stages the feed channel 36 is can be connected to either one of the two middle-stages. Should there be a need for obtaining more accurate pressure level in the intermediate space 26, the feed channel 36 can be connected to a predetermined radial location in the housing at a pump stage.
This way the presence of pressurized barrier fluid decreases the pressure difference over the first mechanical slide ring sealing 12.1 practically automatically in response to the operational point of the pump 100.
In addition to the features described in collection with the
More particularly, in the embodiment shown in the
The assembly is substantially similar to that shown in the
While the disclosure has been described herein by way of examples in connection with what are, at present, considered to be the most preferred embodiments, it is to be understood that the disclosure is not limited to the disclosed embodiments, but is intended to cover various combinations or modifications of its features, and several other applications included within the scope of the disclosure, as defined in the appended claims. The details mentioned in connection with any embodiment above can be used in connection with another embodiment when such combination is technically feasible.
Claims
1. An assembly for compensating axial forces in a rotating flow machine, comprising:
- a housing;
- a shaft rotatably arranged to the housing;
- a rotationally symmetrical balancing part arranged to and coaxially with the shaft in the housing;
- the balancing part having a first axial end and a second axial end;
- a first mechanical slide ring sealing arranged between the balancing part and the housing at the first axial end;
- a second mechanical slide ring sealing arranged between the balancing part and the housing at the second axial end,
- the first and the second mechanical slide ring sealings arranged so as to seal an intermediate space, extending axially between the mechanical slide ring sealings, the intermediate space being bordered by the slide ring sealings, the balancing part and the housing; and
- a first fluid communication port opening into the intermediate space,
- the first fluid communication port being connected to a source of pressurized barrier fluid, and the first axial end has a first radius and the second axial end has a second radius, the first radius being equal to the second radius.
2. The assembly for compensating axial forces in a rotating flow machine according to claim 1, further comprising a second communication port opening into the intermediate space, and a fluid circulation channel connecting the first fluid communication port and the second communication port with each other.
3. The assembly for compensating axial forces in a rotating flow machine according to claim 2, wherein the fluid circulation channel is connected to a source of pressurized fluid.
4. The assembly for compensating axial forces in a rotating flow machine according to claim 1, further comprising a second communication port opening into the intermediate space and the second fluid communication port being connected to a fluid discharge system.
5. The assembly for compensating axial forces in a rotating flow machine according to claim 2, wherein the circulation channel is fluidly connected to a working space of the rotating flow between an inlet and an outlet.
6. The assembly for compensating axial forces in a rotating flow machine according to claim 1, wherein the housing comprises a cylindrical inner surface, and the balancing part comprises a cylindrical outer surface, the cylindrical inner surface of the housing and the cylindrical outer surface of the balancing part form a radial slide bearing between the balancing part and the housing.
7. The assembly for compensating axial forces in a rotating flow machine according to claim 6, wherein the cylindrical inner surface of the housing and the cylindrical outer surface of the balancing part forming the slide bearing are comprised of removable sleeves having an axial length equal to axial lengths of the cylindrical inner surface of the housing and the cylindrical outer surface of the balancing part.
8. The assembly for compensating axial forces in a rotating flow machine according to claim 1, wherein the first mechanical slide ring sealing comprises a first stationary sealing ring supported to the housing in an axially movable manner, a spring element configured to cause an axial force to the first stationary sealing ring to urge the first stationary sealing ring towards the balancing part, and the second slide ring sealing comprises a second stationary sealing ring supported to the housing in an axially movable manner, a spring element configured to cause an axial force to the second stationary sealing ring to urge the second stationary sealing ring towards the balancing part.
9. The assembly for compensating axial forces in a rotating flow machine according to claim 8, wherein the balancing part includes a ring member configured to cooperate with the first stationary sealing ring and the second stationary sealing ring.
10. A multi-stage centrifugal pump, comprising: having
- a drive shaft;
- a plurality of impellers arranged to the drive shaft, and
- the assembly for compensating axial forces according to claim 1.
11. The multi-stage centrifugal pump according to claim 10, further comprising a second communication port opening into the intermediate space, and a fluid circulation channel connecting the first fluid communication port and the second communication port with each other, and the circulation channel is connected to a stage of the pump between a first and a last stage of the pump.
12. The multi-stage centrifugal pump according to claim 10, wherein the circulation channel is connected to the centrifugal pump at a location which provides 30-70% of a maximum pressure of the pump.
13. The assembly for compensating axial forces in a rotating flow machine according to claim 3, wherein the circulation channel is fluidly connected to a working space of the rotating flow between an inlet and an outlet.
Type: Application
Filed: Mar 25, 2022
Publication Date: May 30, 2024
Inventor: Jouni VARTIAINEN (Kotka)
Application Number: 18/284,499