VENT FOR TILE ROOF
A passive vent balances the competing demands of high airflow and security against intrusion of unwanted debris, precipitation and pests. The vent sits proud of the tiles in its course, and protrudes forwardly over the tiles in the course below, such that a large airflow volume is provided. Vents are positioned and configured to prevent pest incursion, precipitation ingress, and debris buildup
This application claims the benefit of U.S. Provisional Patent Application Ser. No. 63/385,777, filed Dec. 2, 2023 and entitled VENT FOR TILE ROOF, the entire disclosure of which is hereby expressly incorporated herein by reference.
BACKGROUND 1. Technical FieldThe present disclosure relates to a vent, and in particular, to a vent for allowing airflow between the interior of a building and the exterior of the building while providing a barrier to entry into the building of unwanted exterior environment elements, such as pests (e.g., insects and small animals), debris and precipitation.
2. Description of the Related ArtVenting can be used to provide a continuous circulation of outdoor air to an attic space of a home or other building. Vents can be used to provide air intake into the attic space and air exhaust from the attic space to provide for the desired continuous circulation of outdoor air to the attic.
Building ventilation fights the deleterious effects of high heat and moisture. Heat in unventilated attics may cause extremely high attic temperatures, which can cause damage to roof coverings, roof sheathing, and also radiate down into the living area, causing excessive air conditioning usage to maintain comfort. Moisture can cause rot, mildew, mold, paint blister and decrease the effectiveness of insulation.
Static roof vents can be utilized to provide desired airflow between a building and the surrounding environment. Static roof vents are installed over openings in a roof and allow rising hot air and moisture to escape the attic space. Static roof vents are passive vents that do not include moving parts to facilitate airflow, but rather simply define an airflow conduit through which air from the underlying structure can vent to the surrounding atmosphere.
SUMMARYThe present disclosure provides a passive vent which balances the competing demands of high airflow and security against intrusion of unwanted debris, precipitation and pests. The vent sits proud of the tiles in its course, and protrudes forwardly over the tiles in the course below, such that a large airflow volume is provided. Vents are positioned and configured to prevent pest incursion, precipitation ingress, and debris buildup.
In one form thereof, the present disclosure provides a vent including a body and a front cover. The body has a generally cuboid structure with an open lower end configured for fluid communication with a structure to be vented. The body has an upper wall opposite the open lower end, the upper wall including sets of laterally positioned louvers at left and right side portions thereof and a set of front louvers at a front portion thereof. The front cover is fixed to a front surface of the body. The front cover has a set of cover louvers.
In another form thereof, the present disclosure provides a vent, including a body and a front cover. The body has a generally cuboid structure with an open lower end configured for fluid communication with a structure to be vented. The body includes an upper wall opposite the open lower end, the upper wall including sets of laterally positioned louvers at left and right side portions thereof and a set of front louvers at a front portion thereof. The body also includes left and right sidewalls extending downwardly from the upper wall, a front wall extending downwardly to form left and right front corners with the left and right sidewalls, a rear wall also extending downwardly to form left and right rear corners with the left and right sidewalls, and a rear/upper flange extending rearwardly from a lower edge of the rear wall, such that the rear/upper flange is positioned to be placed under a tile above the vent. The front cover includes an upright flange including a set of cover louvers formed therein, and a lower flange positioned to be placed under at least one tile to the left or right side of the vent. The lower flange is disposed below and forward of the rear/upper flange. The front cover is fixed to a front surface of the body such that the upright flange and the lower flange extend generally parallel to the upper wall of the body upon installation.
The above mentioned and other features of this invention, and the manner of attaining them, will become more apparent and the invention itself will be better understood by reference to the following description of embodiments of the invention taken in conjunction with the accompanying drawings, where:
Corresponding reference characters indicate corresponding parts throughout the several views. Unless stated otherwise the drawings are proportional and drawn to scale.
The embodiments disclosed below are not intended to be exhaustive or to limit the invention to the precise forms disclosed in the following detailed description. Rather, the embodiments are chosen and described so that others skilled in the art may utilize their teachings.
For purposes of the present disclosure, directional terms such as “forward,” “rearward,” “upper,” “lower,” “left,” and “right” are used to denote the relative positions of various structures with respect to the typically installed configuration and orientation of vent assembly 100, as shown for example in
Referring now to
Vent 100 includes a body 104 which may be a formed as a single monolithic component made from sheet metal. As further described below, body 104 is fixed to other components, including base screen 106, base latch plate 108, and front cover 110 to form vent assembly 100. Body 104 forms a generally cuboid structure with an open lower end, as seen in
Upper wall 136 of body 104 includes three sets of louvers to facilitate airflow
A through vent assembly 100 (
Referring now to
Base latch plates 108 connect to sidewalls 130 in the area of lateral vents 116, as seen in
Front cover 110 is formed as a generally U-shaped channel and is configured to be mounted on the front wall 132 of the body 104. Front cover 110 may include an upright flange 128 (
The arrangement of the front vents 118 and 120 also cooperate to protect against air-driven ingress of undesired ambient materials such as rain, snow or fire embers. For example, when wind is blowing against an upwind surface of the roof, it may drive undesired materials into bottom front vent 120. Should this happen, however, the louvered surfaces within vent 120 divert the flow of undesired material upward toward vent 118. The louvers of top front vent 118 are aligned with this upward flow, such that the undesired materials are allowed to exit vent assembly 100 harmlessly upward through vent 118. In addition to wind- driven flows, strong convective flows carrying undesired materials may also be harmlessly exhausted upwardly in a similar fashion.
Optionally, a front screen 112 may be provided behind front cover 110, as shown in
Installation of the vent assembly 100 will now be described. Vent assembly 100 is installed to a roof assembly as the roof is constructed in a traditional manner, starting with a lower course of tiles 102 near the eave the building and adding progressive courses of tiles 102 working upwardly/rearwardly until the top of the roof is reached. At a desired location, vent assembly 100 is installed in place of one or more of the tiles 102, as shown in
An installer can choose a location for vent 100 along a selected course of tiles 102. At this location, a hole is generally cut through the underlying decking. The hole may be equipped with a “primary” or other fitting to protect the hole and channel air across the decking. For example, primary fitting 250 is shown installed to decking 103 in
For a course of tiles 102 built from right to left, vent 100 may be coupled to a first tile 102 by sliding the vent 100 over the tile starting from the right sidewall 130 and moving it rightward until a portion, such as about half, of the tile 102 is covered. This traps a rightward portion of lower flange 126 between the rightward tile 102 and the course of tiles 102 below it, as shown in
As an alternative to sliding tiles 102 in along a sideways path, tiles 102 may be fixed in place at a desired location and lower flange 126 may be slid rearwardly underneath the tiles 102. Moreover, because only lower flange 126 needs to be slid underneath the left and right adjacent tiles 102, and no upper structures need to be placed underneath such tiles 102, lower flange 126 can generally be placed under the tiles 102 even if the upper/rear portions of the tiles 102 have already been fixed to the underlying decking, and without modification to the upper/rear portions of the tiles 102.
Advantageously, front cover 110 and particularly lower flange 126 may be flexible such that the distance between upper flange 122 and lower flange 126 can be easily manually adjusted by hand and without tools by an installer in the field. For example, the installer may simply bend lower flange 126 to accommodate a thick or thin tile.
Vent 100 may be initially fixed in place by fastening (e.g., nailing) through the apertures formed in back straps 114. For example, back straps 114 may be deformed by the installer, by hand and without tools, to meet the decking (e.g., decking 103 shown in
The next course of tiles, above and behind the course including vent 100, may then be installed. Tiles 102 are placed across flange 122 and back straps 114, compressing these between the tiles 102 and the adjacent decking as shown schematically in
Advantageously, a large cavity is created between the open lower end of the body 104 and the upwardly-facing decking of the roof assembly. This creates an airflow chamber through which large volumes of airflow A, shown in
Additionally, front cover 110 sits forward of the upper/rear edge of the lower course of tiles 102, as shown in
This large interior volume further allows for large-volume airflow A even though the maximum airflow opening among the various vents 116, 118 and 120 are very small. In some embodiments, the largest uninterrupted cross-sectional area is substantially less than one square inch, such as between 0.1 and 0.9 square inches, for example. This small opening prevents pests from entering the interior volume of vent assembly 100 and thereby protects the building from pest ingress. This is accomplished while retaining a net free area (NFA) at least large enough to meet regulatory and industry standards.
The flexibility of the front cover 110 and front screen 112, described above, allows for vent assembly 100 to be vertically compressed for efficient transport and storage.
However, vent assembly 200 includes various features for enhanced strength/rigidity, manufacturability and shipping compactness.
As best shown in
Referring now to
Base latch plates 208 also include side flanges 241 extending upwardly from a laterally-outward edge thereof, as shown. Side flanges 241 have tab receivers 244 formed therein. Tab receivers 244 are sized and positioned to receive correspondingly formed tabs 242, which are formed as a part of body 204. Similar to the corresponding structures of vent assembly 100, tabs 242 and tab receivers 244 interfit and form a slide-locking interface to removably affix base latch plates 208 to body 204. Advantageously, the arrangement of tabs 242 and tab receivers 244 is efficient to produce using metal stamping and bending techniques amenable to high-volume production methods.
Front wall 232 of body 204 also has an array of tab receivers 233, such as five even spaced tab receivers 233 as illustrated in
Front cover 210 is also fixed to body 204 via the fasteners 221 (e.g., self-tapping screws) that affix front cover 210 to base latch plates 208, which themselves are affixed to body 204 as described above. In this way, just a small number of screws (as illustrated in
Back straps 214 perform the same function as back straps 114 described above. Back straps 214 may be pivoted inwardly, as shown in
Turning again to
In addition to vent assembly 200,
In the illustrated embodiment of
While this invention has been described as having an exemplary design, the present invention may be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains.
Claims
1. A vent, comprising:
- a body having a generally cuboid structure with an open lower end configured for fluid communication with a structure to be vented, the body having an upper wall opposite the open lower end, the upper wall including sets of laterally positioned louvers at left and right side portions thereof and a set of front louvers at a front portion thereof; and
- a front cover fixed to a front surface of the body, the front cover having a set of cover louvers.
2. The vent of claim 1, wherein the body comprises a rear/upper flange positioned to be placed under a tile above the vent, the rear/upper flange disposed below the upper wall of the body and adjacent the open lower end of the body.
3. The vent of claim 2, wherein the rear/upper flange includes at least one bead extending left-to-right across the rear/upper flange, the at least one bead configured to deform the undersurface of an adjacent tile placed upon the rear/upper flange.
4. The vent of claim 3, wherein the rear/upper flange further includes a stiffening flange extending downwardly from a rear edge of the rear/upper flange, the stiffening flange extending across substantially the entire left-to-right extent of the rear/upper flange.
5. The vent of claim 2, wherein the front cover comprises a lower flange positioned to be placed under at least one tile to the left or right side of the vent, the lower flange disposed below and forward of the rear/upper flange.
6. The vent of claim 1, wherein the body forms a tray structure defined by:
- the upper wall,
- left and right sidewalls extending downwardly from the upper wall,
- a front wall extending downwardly to form left and right front corners with the sidewalls, and
- a rear wall also extending downwardly to form left and right rear corners with the sidewalls.
7. The vent of claim 6, further comprising a rear/upper flange extending rearwardly from a lower edge of the rear wall.
8. The vent of claim 7, further comprising at least one back strap connected to the rear/upper flange.
9. The vent of claim 8, wherein the at least one back strap is pivotably connected to the rear/upper flange such that the at least one back strap may be pivoted inwardly to avoid protruding beyond a rear edge of the rear/upper flange, and such that the at least one back strap may be pivoted outwardly to protrude rearwardly beyond the rear edge.
10. The vent of claim 7, wherein the rear/upper flange includes at least one bead extending left-to-right across the rear/upper flange.
11. The vent of claim 6, wherein the front cover is formed as a generally U-shaped channel and is configured to be mounted on the front wall of the body.
12. The vent of claim 6, wherein the front cover includes an upright flange and a lower flange extending generally parallel to the upper wall of the body upon installation.
13. The vent of claim 1, wherein the upper wall of the body includes a stiffening rib forming a closed loop near the outer periphery thereof, the stiffening rib enclosing a central portion of the upper wall.
14. The vent of claim 13, wherein the central portion enclosed by the stiffening rib is recessed below the stiffening rib.
15. The vent of claim 13, wherein the stiffening rib forms an “O” shape with two long parallel sides, two short parallel sides, and angled corners therebetween.
16. The vent of claim 1, further comprising a primary fitting include a base flange configured to attach decking and an upstanding flange extending upwardly from the base flange, the upstanding flange encircling an aperture formed in the primary fitting, and a rear/upper edge of the upstanding flange including a flared portion, wherein the base flange, the upstanding flange and the flared portion are all formed as a single, monolithic piece of material.
17. The vent of claim 1, further comprising a pair of base latch plates coupled to left and right sides of the body respectively, wherein:
- the body includes one of a first plurality of tabs and a first plurality of tab receivers,
- the base latch plates each includes the other of the first plurality of tabs and the first plurality of tab receivers,
- the first plurality of tabs and the first plurality of tab receivers respectively sized and configured to interfit with one another to form a slide-locking interface to removably affix the base latch plates to the body.
18. The vent of claim 17, wherein:
- the body includes one of a second plurality of tabs and a second plurality of tab receivers,
- the front cover includes the other of the second plurality of tabs and the second plurality of tab receivers,
- the second plurality of tabs and the second plurality of tab receivers respectively sized and configured to interfit with one another to form a slide-locking interface to removably affix the front cover to the body.
19. The vent of claim 18, further comprising a plurality of fasteners which fix the front cover to the base latch plates, wherein the first plurality of tabs become fixed to the first plurality of tab receivers and the second plurality of tabs become fixed to the second plurality of tab receivers when the front cover is fixed to the base latch plates by the plurality of fasteners.
20. A vent, comprising:
- a body having a generally cuboid structure with an open lower end configured for fluid communication with a structure to be vented, the body comprising:
- an upper wall opposite the open lower end, the upper wall including sets of laterally positioned louvers at left and right side portions thereof and a set of front louvers at a front portion thereof, left and right sidewalls extending downwardly from the upper wall, a front wall extending downwardly to form left and right front corners with the left and right sidewalls, a rear wall also extending downwardly to form left and right rear corners with the left and right sidewalls, and a rear/upper flange extending rearwardly from a lower edge of the rear wall, such that the rear/upper flange is positioned to be placed under a tile above the vent; and
- a front cover comprising: an upright flange including a set of cover louvers formed therein, and a lower flange positioned to be placed under at least one tile to the left or right side of the vent, the lower flange disposed below and forward of the rear/upper flange,
- wherein the front cover is fixed to a front surface of the body such that the upright flange and the lower flange extend generally parallel to the upper wall of the body upon installation.
Type: Application
Filed: Nov 30, 2023
Publication Date: Jun 6, 2024
Inventor: Jakob D. Fiser (Little Rock, AR)
Application Number: 18/523,964