EXPANDABLE ENVIRONMENTAL CONTROL UNIT
An environmental control unit for providing heated or cooled air to an enclosed environment, such as a building structure or temporary shelter. Air passes through the environmental control unit and the air is heated or cooled by a temperature control system of the environmental control unit. The heated or cooled air is provided to the enclosed environment.
The present disclosure relates generally to an environmental control unit, and specifically to a portable environmental control unit. More specifically, the present disclosure relates to a portable environmental control unit for cooling and/or heating an enclosed space, such as a building structure or temporary shelter.
BACKGROUNDTemporary shelters, such as field hospitals and living quarters, often require cooling and/or heating to maintain a comfortable space to work, eat, and sleep. Portable environmental control units can be shipped with the temporary shelters or otherwise transported to a location in the field to provide cooling and/or heating to these structures. Size and weight restrictions can be imposed on environmental control units to minimize the cost and burden of transporting the units to the field. However, these restrictions limit the capacity and/or efficiency of the environmental control units. It would be desirable to have a portable environmental control unit with improved capacity and/or efficiency with minimal footprint for transport.
This background information is merely for context and no admission is intended, nor should such admission be inferred or construed, that any of the preceding information constitutes prior art against the present disclosure.
The exemplification set out herein illustrates embodiments of the disclosure that are not to be construed as limiting the scope of the disclosure in any manner. Additional features of the present disclosure will become apparent to those skilled in the art upon consideration of the following detailed description of illustrative embodiments exemplifying modes of carrying out the disclosure as presently perceived.
DETAILED DESCRIPTIONAn illustrative expandable environmental control unit (ECU) 10 in accordance with the present disclosure is shown in
In the illustrative embodiment, the temperature control system 16 includes a compressor 21 and outdoor heat exchangers 22, 24 coupled to the base section 12 and an expansion device 26 and an indoor heat exchanger 28 coupled to the mobile section 14 for movement therewith relative to the base section 12 as shown in
As shown in
The housing 30 of the base section 12 includes a plurality of posts 32 coupled to a platform 34 and a lid 36 coupled to the posts 32 opposite from the platform 34 as shown in
In the illustrative embodiment, the fan assembly 40 includes a fan unit 42, clamp members 44, 46, and rods 48 as shown in
The carriage 50 of the mobile section 14 includes a frame 52 and slide mechanisms 54, 56 coupled to the frame 52 as shown in
In the illustrative embodiment, the expansion device 26 and indoor heat exchanger 28 of the temperature control system 16 are coupled to the frame 52 for movement therewith relative to the base section 12, and the lines 23, 25 are flexible to accommodate the movement of the expansion device 26 and indoor heat exchanger 28 relative to other components of the temperature control system 16 coupled to the base section 12. In some embodiments, braces 58 are coupled to the frame 52 substantially aligned with the indoor heat exchanger 28 to provide mounting points for other components of the mobile section 14, such as the air return 60, as shown in
In the illustrative embodiment, the air return 60 includes a blower unit 62 coupled to an extendable strut 64, and a flexible shroud 66 coupled to the blower unit 62 and to the frame 52 of the carriage 50 to define the plenum 92 as shown in
The extendable strut 64 includes a pair of spaced apart brackets 61 and corresponding pairs of slide mechanisms 63, 65 coupled to the brackets 61 as shown in
As shown in
In the illustrative embodiment, the air supply 70 includes a flexible shroud 72 coupled to the carriage 50, a hanger 74 coupled to the shroud 72, and a plurality of flaps 71, 73, 75 pivotally coupled to the carriage 50. The air supply 70 is movable between a flattened position, shown in
As shown in
In the illustrative embodiment, a brace 100 is coupled to the mobile section 14 as shown in
An exemplary process for moving the ECU 10 from the collapsed-storage position to the expanded-use position is illustrated in
The exemplary expandable ECU 10 allows for large outdoor heat exchangers and indoor heat exchangers to be used, thereby maximizing efficiency and capacity of the temperature control system 16 and minimizing energy and fuel consumption. The ECU 10 also minimizes the footprint required for transport and storage. The ECU 10 provides separate large plenums for airflow through the outdoor heat exchangers and indoor heat exchangers, further maximizing capacity and efficiency of the temperature control system 16. The arrangement of the base section 12 and mobile section 14 allow for easy access to and replacement of components. Use of various materials for the components in the ECU 10 are contemplated by the present disclosure, such as metals, plastics, fabrics, sheets, and films.
While the present disclosure describes various exemplary embodiments, the disclosure is not so limited. To the contrary, the disclosure is intended to cover various modifications, uses, adaptations, and equivalent arrangements based on the principles disclosed. Further, this application is intended to cover such departures from the present disclosure as come within at least the known or customary practice within the art to which it pertains. It is envisioned that those skilled in the art may devise various modifications and equivalent structures and functions without departing from the spirit and scope of the disclosure as recited in the following claims. The scope of the following claims is to be accorded the broadest interpretation to encompass all such modifications and equivalent structures and functions.
Claims
1. An environmental control unit comprising:
- a base section;
- a mobile section coupled to the base section for movement between a collapsed-storage position arranged substantially within the base section and an expanded-use position extending from the base section; and
- a temperature control system coupled to the base section and the mobile section, the temperature control system configured to selectively heat or cool air flowing through the mobile section,
- wherein an indoor heat exchanger of the temperature control system is coupled to the mobile section and an outdoor heat exchanger of the temperature control system is coupled to the base section, wherein the indoor heat exchanger is arranged for movement with the mobile section relative to the outdoor heat exchanger between the collapsed-storage and expanded-use positions, and wherein the indoor heat exchanger is arranged substantially within the base section in the collapsed-storage position.
2. The environmental control unit of claim 1, wherein the mobile section includes a carriage coupled to the base section for movement between a stowed position corresponding to the collapsed-storage position and a deployed position corresponding to the expanded-use position, an air return coupled to the carriage for movement with the carriage relative to the base section, and an air supply coupled to the carriage opposite of the air return for movement with the carriage relative to the base section, wherein the air return is movable between a retracted position and an extended position relative to the carriage, and wherein the air supply is movable between a flattened position and an erected position relative to the carriage.
3. The environmental control unit of claim 2, wherein the carriage includes a frame and a slide mechanism coupled to the frame and to the base section to guide movement of the carriage between the stowed and deployed positions.
4. The environmental control unit of claim 3, wherein the temperature control system further comprises an expansion device and a compressor coupled with the indoor and outdoor heat exchangers to define a circuit for a working fluid, wherein the expansion device and indoor heat exchanger are coupled to the frame, and wherein the compressor and outdoor heat exchanger are coupled to the base section.
5. The environmental control unit of claim 2, wherein the air return includes a blower unit coupled to an extendable strut and a flexible shroud coupled to the blower unit and to the carriage, wherein the extendable strut is coupled to the carriage and configured to guide movement of the blower unit relative to the carriage for movement of the air return between the retracted and extended positions, and wherein the blower unit is configured to drive air flow through the indoor heat exchanger to promote heat transfer between the indoor heat exchanger and the air.
6. The environmental control unit of claim 5, wherein the extendable strut includes a bracket and a slide mechanism coupled to the bracket, wherein the blower unit is coupled to the slide mechanism of the extendable strut, and wherein the bracket is coupled to the carriage.
7. The environmental control unit of claim 6, further comprising a latch coupled to the extendable strut, wherein the latch is movable between a stay position and a release position relative to the extendable strut, wherein in the stay position the latch is configured to engage with the slide mechanism to block movement of the air return between the extended and retracted positions, and wherein in the release position the latch is configured to allow movement of the air return between the extended and retracted positions.
8. The environmental control unit of claim 2, wherein the air supply includes a flexible shroud coupled to the carriage, a hanger coupled to the shroud, and a flap pivotally coupled to the carriage, and wherein the shroud, hanger, and flap extend along the carriage in the flattened position and extend away from the carriage in the erected position.
9. The environmental control unit of claim 8, wherein the hanger is mounted on the flap in the erected position.
10. The environmental control unit of claim 1, further comprising a fan assembly coupled to the base section, wherein the fan assembly is configured to pull air through the outdoor heat exchanger to promote heat transfer between the air and the outdoor heat exchanger.
11. The environmental control unit of claim 10, wherein the fan assembly includes a fan unit, clamp members, and rods, wherein the clamp members extend around the fan unit, wherein the rods are coupled to the fan unit and extend through the clamp members to allow sliding movement of the fan unit relative to the base section between an inboard position arranged substantially within the base section and an outboard position extending away from the base section.
12. An environmental control unit comprising:
- a base section;
- a mobile section coupled to the base section for movement between a collapsed-storage position arranged substantially within the base section and an expanded-use position extending from the base section, the mobile section including a carriage coupled to the base section for movement between a stowed position corresponding to the collapsed-storage position and a deployed position corresponding to the expanded-use position, an air return coupled to the carriage for movement with the carriage relative to the base section, and an air supply coupled to the carriage opposite of the air return for movement with the carriage relative to the base section; and
- a temperature control system coupled to the base section and the mobile section, the temperature control system configured to selectively heat or cool air flowing through the mobile section,
- wherein movement of the carriage from the stowed position to the deployed position defines a first plenum within the base section to allow air flow through an outdoor heat exchanger coupled to the base section, and
- wherein movement of the air return from a retracted position to an extended position relative to the carriage defines a second plenum and movement of the air supply from a flattened position to an erected position relative to the carriage defines a third plenum to allow air flow through an indoor heat exchanger coupled to the mobile section.
13. The environmental control unit of claim 12, wherein the carriage includes a frame and a slide mechanism coupled to the frame and to the base section to guide movement of the carriage between the stowed and deployed positions.
14. The environmental control unit of claim 12, wherein the air return includes a blower unit coupled to an extendable strut and a flexible shroud coupled to the blower unit and to the carriage, wherein the extendable strut is coupled to the carriage and configured to guide movement of the blower unit relative to the carriage for movement of the air return between the retracted and extended positions, and wherein the blower unit is configured to drive air flow through the second and third plenums.
15. The environmental control unit of claim 14, wherein the extendable strut includes a bracket and a slide mechanism coupled to the bracket, wherein the blower unit is coupled to the slide mechanism of the extendable strut, and wherein the bracket is coupled to the carriage.
16. The environmental control unit of claim 12, wherein the air supply includes a flexible shroud coupled to the carriage, a hanger coupled to the shroud, and a flap pivotally coupled to the carriage, and wherein the shroud, hanger, and flap extend along the carriage in the flattened position and extend away from the carriage in the erected position, and wherein the hanger is mounted on the flap in the erected position.
17. The environmental control unit of claim 12, further comprising a fan assembly coupled to the base section, wherein the fan assembly is configured to pull air through the first plenum.
18. The environmental control unit of claim 17, wherein the fan assembly includes a fan unit, clamp members, and rods, wherein the clamp members extend around the fan unit, wherein the rods are coupled to the fan unit and extend through the clamp members to allow sliding movement of the fan unit relative to the base section between an inboard position arranged substantially within the base section and an outboard position extending away from the base section.
19. (canceled)
20. (canceled)
Type: Application
Filed: Mar 1, 2024
Publication Date: Jun 20, 2024
Inventor: Derek P. ESSO (Wood Dale, IL)
Application Number: 18/593,241