SYSTEM AND METHOD FOR CONDITIONING AIR
A zero-refrigerant cooling device comprises a device body having an inlet and an outlet, a thermoelectric cooling section positioned at the inlet of the device body comprising at least one thermoelectric cooling module, the thermoelectric cooling module having a hot side and a cold side, the thermoelectric cooling section further comprising a cooling chamber section in which the cold side of the at least one thermoelectric cooling module is positioned, a fan configured to drive air from the cooling chamber section toward the outlet of the device body, and a humidifying section positioned between the fan and the outlet of the device body, the humidifying section comprising an evaporative pad. A method of cooling air is also disclosed.
This application claims priority to U.S. Provisional Patent Application No. 63/182,254, filed on Apr. 30, 2021, incorporated herein by reference in its entirety.
BACKGROUND OF THE INVENTIONConventional air conditioners are an intelligent technology in cooling spaces rapidly; however, they consume a tremendous amount of energy, pollute the environment, and emit GHG emissions. Thermoelectric air conditioners are an alternative cooling method that consumes less energy without emitting GHG emissions. The main problem with the existing thermoelectric air conditioners and patents is that they can only cool small spaces such as cars, computer enclosures and refrigerators.
Effectiveness may be improved by merging two cooling systems in order to make thermoelectric air conditioners capable of cooling bigger spaces such as residential spaces. For example, a thermoelectric cooling system may be merged with an evaporative cooling system to enable a thermoelectric air conditioner to cool residential spaces.
SUMMARY OF THE INVENTIONIn one aspect, a zero-refrigerant cooling device comprises a device body having an inlet and an outlet, a thermoelectric cooling section positioned at the inlet of the device body comprising at least one thermoelectric cooling module, the thermoelectric cooling module having a hot side and a cold side, the thermoelectric cooling section further comprising a cooling chamber section in which the cold side of the at least one thermoelectric cooling module is positioned, a fan configured to drive air from the cooling chamber section toward the outlet of the device body, and a humidifying section positioned between the fan and the outlet of the device body, the humidifying section comprising an evaporative pad.
In one embodiment, the thermoelectric cooling section further comprises at least one hot side heatsink connected to the hot side of the at least one thermoelectric cooling module, at least one hot side fan connected to the at least one hot side heatsink opposite the hot side of the at least one thermoelectric cooling module, at least one cold side heatsink connected to the cold side of the at least one thermoelectric cooling module, and at least one cold side fan connected to the at least one cold side heatsink opposite the cold side of the at least one thermoelectric cooling module.
In one embodiment, the thermoelectric cooling section further comprising a first insulating barrier fixedly attached to the at least one thermoelectric cooling module and configured to thermally isolate the hot side of the at least one thermoelectric cooling module from the cold side of the at least one thermoelectric cooling module. In one embodiment, the at least one thermoelectric cooling module is a Peltier module. In one embodiment, the device further comprises at least one spray nozzle positioned on the hot side of the at least one thermoelectric cooling module, configured to spray water on at least one of the hot side heatsink or the hot side fan. In one embodiment, a surface of the device body fluidly connected to the hot side of the at least one thermoelectric cooling module comprises a phase change material positioned on the surface of the device body.
In one embodiment, the cooling chamber section further comprises a chamber defined by the device body, the first insulating barrier, and a second insulating barrier positioned opposite the first insulating barrier, and the second insulating barrier comprises an aperture facing the fan, wherein the fan is configured to draw air from the aperture.
In one embodiment, the aperture is a 5 cm square. In one embodiment, the humidifying section further comprises a reservoir positioned beneath the evaporative pad, a tube having a first end positioned at a top end of the evaporative pad, and a water pump having an inlet in the reservoir, and having an outlet connected to a second end of the tube, configured to pump a liquid from the reservoir to the top end of the evaporative pad via the tube.
In one embodiment, the evaporative pad comprises a curvilinear shape including at least one ventilation void, at least one protrusion configured for temporary liquid storage, and at least one smooth pathway configured to enhance liquid distribution. In one embodiment, the evaporative pad comprises terracotta. In one embodiment, at least a portion of the tube is positioned over at least a portion of a top surface of the evaporative pad, and wherein the tube comprises one or more apertures along a length of the tube configured to deposit water on the top surface of the evaporative pad. In one embodiment, the device is an indoor cooling unit.
In one aspect, a zero-refrigerant cooling method comprises providing a device as described herein, cooling room temperature air to a first temperature via thermoelectric cooling, storing the first temperature air in the cooling chamber, releasing the first temperature air from the cooling chamber, accelerating the released air via the high-speed fan to a first velocity to further cool the air to a second temperature, passing the air at the second temperature through the biomimetic evaporative pad to humidify the air and to further cool the air to a third temperature, and releasing the humidified air at the third temperature to a room.
The foregoing purposes and features, as well as other purposes and features, will become apparent with reference to the description and accompanying figures below, which are included to provide an understanding of the invention and constitute a part of the specification, in which like numerals represent like elements, and in which:
It is to be understood that the figures and descriptions of the present invention have been simplified to illustrate elements that are relevant for a clear understanding of the present invention, while eliminating, for the purpose of clarity, many other elements found in related systems and methods. Those of ordinary skill in the art may recognize that other elements and/or steps are desirable and/or required in implementing the present invention. However, because such elements and steps are well known in the art, and because they do not facilitate a better understanding of the present invention, a discussion of such elements and steps is not provided herein. The disclosure herein is directed to all such variations and modifications to such elements and methods known to those skilled in the art.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Although any methods and materials similar or equivalent to those described herein can be used in the practice or testing of the present invention, exemplary methods and materials are described.
As used herein, each of the following terms has the meaning associated with it in this section.
The articles “a” and “an” are used herein to refer to one or to more than one (i.e., to at least one) of the grammatical object of the article. By way of example, “an element” means one element or more than one element.
“About” as used herein when referring to a measurable value such as an amount, a temporal duration, and the like, is meant to encompass variations of +20%, +10%, +5%, +1%, and +0.1% from the specified value, as such variations are appropriate.
Throughout this disclosure, various aspects of the invention can be presented in a range format. It should be understood that the description in range format is merely for convenience and brevity and should not be construed as an inflexible limitation on the scope of the invention. Accordingly, the description of a range should be considered to have specifically disclosed all the possible subranges as well as individual numerical values within that range. For example, description of a range such as from 1 to 6 should be considered to have specifically disclosed subranges such as from 1 to 3, from 1 to 4, from 1 to 5, from 2 to 4, from 2 to 6, from 3 to 6 etc., as well as individual numbers within that range, for example, 1, 2, 2.7, 3, 4, 5, 5.3, 6 and any whole and partial increments therebetween. This applies regardless of the breadth of the range.
In one aspect, disclosed herein is a thermoelectric air conditioner using a hybrid cooling system by combining thermoelectric and evaporative cooling. With reference to
In some embodiments, these three phases may be integrated together into a device 200 shown in
In some embodiments, the devices and methods disclosed herein are zero-refrigerant cooling devices and methods. This is to say that certain embodiments disclosed herein accomplish cooling and/or conditioning of air while using no refrigerant or coolant chemicals or compositions, for example freon or other phase-change materials used in conventional air conditioners or refrigeration systems which utilize a refrigeration cycle. By contrast, some embodiments disclosed herein accomplish cooling via one or more hybrid methods using combinations of thermoelectric cooling, air acceleration, and evaporative cooling/humidification of air.
With reference to
In some embodiments, one or more elements of the hot side of the device may comprise or be coated with one or more phase change materials, configured to absorb heat by changing its form. In one embodiment, any or all of the surfaces of the device on the hot side, for example surface 603 or surface 604, or any other surface of the device body in fluid communication with the hot side of a thermoelectric cooler module of the device, may be coated with a phase change material. In some embodiments, an outer surface of fan 213 or heat sink 212 may comprise or be coated with a phase change material.
The cold sides of the thermoelectric coolers 214 are positioned in cooling chamber 205, which is fluidly connected to the third phase 103, with air being driven from the cooling chamber 205 into the third phase 103 via fan 209. Third phase 103 in device 200 includes an evaporative pad 208 positioned over a water tank 211, with a water pump 210 positioned in water tank 211 and configured to pump water from water tank 211 to the top of evaporative pad 208. In the depicted embodiment, device body 206 includes louvers 207, which in some embodiments may be adjusted to increase or decrease conditioned air flow.
Another view of exemplary device 200 is shown in
A separate view of a prototype first thermoelectric cooling phase 101 is shown in
In the depicted embodiment 101 in
With reference to
Another view of a cooling chamber is shown in cutaway view in
With reference to
The water pump 210 may in some embodiments have a flow rate of at least 50 GPH, at least 60 GPH, at least 70 GPH, at least 80 GPH, at least 90 GPH, at least 100 GPH, or about 95 GPH. The evaporative cooling phase (third phase 103) creates a transitional stage between the thermoelectric cooling of smaller volumes of air to the cooling of larger ones. The evaporative cooling maintains a low temperature on the cold side of the Peltier modules to enhance their performance. The water or other fluid absorbed into the evaporative cooling pad 208 acts as a barrier between the thermoelectric cooling modules and the high temperature present in the space external to the device, because if the thermoelectric modules are in direct contact with hot air, they quickly warm up, hence decreasing their performance.
After the air is cooled and its velocity is increased in the first two phases, the evaporative pad 208 humidifies the air and cools it further to increase the cooling efficiency. Peltier modules may in some systems be problematic because they dehumidify the air because when the air comes into contact with the Peltier modules' cold side, any water vapor present in the air condenses on the cold surface of the cold side of the Peltier module and/or its heat sink. This can cause a problem in hot, dry climates where there is already a lack of humidity. Therefore, a benefit of the third phase 103 of the disclosed device is to humidify dry air and increase the cooling capacity of the device.
In some embodiments, the evaporative cooling system uses a biomimetic pad design and/or material. An ideal evaporative pad is designed to stay moist longer, which increases the cooling efficiency of the system. Additionally, the distribution of water across the pad is an essential factor, as a uniform distribution of water will further increase the efficiency of the system. The biomimetic evaporative pad design disclosed herein was inspired by the tongue surface. It is understood that tongues play a significant role in the evaporative cooling process in humans and other species. The tongue pattern distributes saliva across the surface of the tongue, allowing hot air to cool down through evaporative cooling (see for example
Therefore, in one embodiment disclosed herein, evaporative pad 208 is formed with a curvy, smooth shape similar to the tongue to enhance water distribution, while also including a plurality of voids to allow air movement through the volume of the pad rather than merely across the surface. The protrusions in front of the voids are meant for temporary water storage to improve the cooling process by adding more water to the air flowing through the voids (see
In some embodiments, the pad is made of terracotta to retain moisture for longer periods of time, but in other embodiments the pad may be constructed from foam, cellulose, or any other suitable material.
An exemplary evaporative pad 208 is shown in
In one embodiment, a method of cooling air is disclosed. One embodiment of a method of cooling air comprises the steps of cooling a cooling chamber with one or more thermoelectric coolers, pulling the cold air from the cooling chamber through an aperture in the chamber using a fan, and passing the air to an evaporative cooling pad which may be a biomimetic evaporative cooling pad. The method may further include positioning one or more moist cloths between the cooling chamber's aperture and the evaporative pad to avoid any undesirable heat transfer between the three phases (see
The moist cloth positioning is shown in
With regard to
The invention is further described in detail by reference to the following experimental examples. These examples are provided for purposes of illustration only, and are not intended to be limiting unless otherwise specified. Thus, the invention should in no way be construed as being limited to the following examples, but rather, should be construed to encompass any and all variations which become evident as a result of the teaching provided herein.
Without further description, it is believed that one of ordinary skill in the art can, using the preceding description and the following illustrative examples, make and utilize the system and method of the present invention. The following working examples therefore, specifically point out the exemplary embodiments of the present invention, and are not to be construed as limiting in any way the remainder of the disclosure.
Experiment 1A prototype device was constructed with four thermoelectric cooling modules installed; however, for technical reasons, only three were operating. Each phase of the device was tested separately for 30 minutes using a 12V, 5A adapter under the same conditions with an ambient temperature of 78ºF (25.5ºC), and then a full operation took place. In phase one, the cooling chamber was tested once while completely closed, and again when the new 5×5 cm void was added. As shown in
The disclosed hybrid air conditioner consumes 72% less energy than a conventional air conditioner while preventing GHG and CO2 emissions (see
The cost of installing a conventional window air conditioner that cools a 130 ft2 (12 m2) room is $540 (Life Prices, 2021). By contrast, the cost of the hybrid thermoelectric cooling device is approximately $185, which is 66% less, reducing the initial cost by almost two thirds. Furthermore, no construction costs are required because the device is portable. However, the device needs to be placed in a shaded area, because if exposed to direct sunlight, the Peltier modules' performance will decrease by rapidly increasing their temperature.
The disclosures of each and every patent, patent application, and publication cited herein are hereby incorporated herein by reference in their entirety. While this invention has been disclosed with reference to specific embodiments, it is apparent that other embodiments and variations of this invention may be devised by others skilled in the art without departing from the true spirit and scope of the invention. The appended claims are intended to be construed to include all such embodiments and equivalent variations.
Claims
1. A zero-refrigerant cooling device, comprising:
- a device body having an inlet and an outlet;
- a thermoelectric cooling section positioned at the inlet of the device body comprising at least one thermoelectric cooling module, the thermoelectric cooling module having a hot side and a cold side;
- the thermoelectric cooling section further comprising a cooling chamber section in which the cold side of the at least one thermoelectric cooling module is positioned;
- a fan configured to drive air from the cooling chamber section toward the outlet of the device body; and
- a humidifying section positioned between the fan and the outlet of the device body, the humidifying section comprising an evaporative pad.
2. The device of claim 1, wherein the thermoelectric cooling section further comprises:
- at least one hot side heatsink connected to the hot side of the at least one thermoelectric cooling module;
- at least one hot side fan connected to the at least one hot side heatsink opposite the hot side of the at least one thermoelectric cooling module;
- at least one cold side heatsink connected to the cold side of the at least one thermoelectric cooling module; and
- at least one cold side fan connected to the at least one cold side heatsink opposite the cold side of the at least one thermoelectric cooling module.
3. The device of claim 2, the thermoelectric cooling section further comprising a first insulating barrier fixedly attached to the at least one thermoelectric cooling module and configured to thermally isolate the hot side of the at least one thermoelectric cooling module from the cold side of the at least one thermoelectric cooling module.
4. The device of claim 2, wherein the at least one thermoelectric cooling module is a Peltier module.
5. The device of claim 2, further comprising at least one spray nozzle positioned on the hot side of the at least one thermoelectric cooling module, configured to spray water on at least one of the hot side heatsink or the hot side fan.
6. The device of claim 2, wherein a surface of the device body fluidly connected to the hot side of the at least one thermoelectric cooling module comprises a phase change material positioned on the surface of the device body.
7. The device of claim 1, wherein the cooling chamber section further comprises a chamber defined by the device body, the first insulating barrier, and a second insulating barrier positioned opposite the first insulating barrier; and
- wherein the second insulating barrier comprises an aperture facing the fan, wherein the fan is configured to draw air from the aperture.
8. The device of claim 7, wherein the aperture is a 5 cm square.
9. The device of claim 1, wherein the humidifying section further comprises:
- a reservoir positioned beneath the evaporative pad;
- a tube having a first end positioned at a top end of the evaporative pad; and
- a water pump having an inlet in the reservoir, and having an outlet connected to a second end of the tube, configured to pump a liquid from the reservoir to the top end of the evaporative pad via the tube.
10. The device of claim 9, wherein the evaporative pad comprises a curvilinear shape including at least one ventilation void, at least one protrusion configured for temporary liquid storage, and at least one smooth pathway configured to enhance liquid distribution.
11. The device of claim 9, wherein the evaporative pad comprises terracotta.
12. The device of claim 9, wherein at least a portion of the tube is positioned over at least a portion of a top surface of the evaporative pad, and wherein the tube comprises one or more apertures along a length of the tube configured to deposit water on the top surface of the evaporative pad.
13. The device of claim 1, wherein the device is an indoor cooling unit.
14. A zero-refrigerant cooling method, comprising:
- providing the device as described in claim 1;
- cooling room temperature air to a first temperature via thermoelectric cooling;
- storing the first temperature air in the cooling chamber;
- releasing the first temperature air from the cooling chamber;
- accelerating the released air via the high-speed fan to a first velocity to further cool the air to a second temperature;
- passing the air at the second temperature through the biomimetic evaporative pad to humidify the air and to further cool the air to a third temperature; and
- releasing the humidified air at the third temperature to a room.
Type: Application
Filed: Apr 29, 2022
Publication Date: Jul 4, 2024
Inventor: Ahmed Meselhy (Philadelphia, PA)
Application Number: 18/558,049