GUARDRAIL ASSEMBLED BY STAMPING AND APPARATUS FOR ASSEMBLY OF SAME
In present invention, there is disclosed a guardrail assembled by stamping including two rails, which are spaced from each other and disposed horizontally, and balusters, which are spaced from one another and disposed vertically. The rails are provided thereon with a plurality of spaced insertion holes. The insertion holes in the upper and lower adjacent rails are arranged in vertical alignment. The insertion holes in the rails are blind holes arranged to face inwards. The plurality of balusters are separately inserted into the vertically aligned insertion holes, allowing assembly and attachment of the plurality of balusters with and to the rails. Portions extending outwardly from walls of the insertion holes form abutment portions. After end portions of the balusters are inserted into the insertion holes, the end portions of the balusters are subjected to a stamping process so as to be bent outwardly to form rolled edge rims. The rolled edge rims abut against the abutment portion, achieving secure attachment of the balusters to the rails. The present invention provides the advantageous benefits of firm and secure assembly, convenient and fast assembly and good anti-corrosion performance.
This application is a continuation-in-part (CIP) application claiming benefit of PCT/CN2022/086941 filed on Apr. 15, 2022, which claims priority to Chinese Utility Model Application No. 202121214713.X filed on Jun. 2, 2021, the disclosures of which are incorporated herein in their entirety by reference.
FIELD OF THE INVENTIONThe present invention relates to a guardrail assembled by stamping and an apparatus for assembly of the guardrail.
DESCRIPTION OF THE PRIOR ARTCurrent well-known guardrails are formed of iron, aluminum, stainless steel and other materials by combination welding. Combination welded guardrails are complex and expensive to manufacture, and fumes produced from combination welding will pollute the environment and harm the health of personnel. In addition, such welding processes may deform tubes or pipes and cause rusting and other defects, in particular severe peeling of surface paint coatings. These can lead to high cost of subsequent maintenance and services and necessitate subsequent touch-up painting or other secondary finishing.
Most existing guardrails rely on manual assembly, which involves placing in parallel at least two rails with holes drilled therein being in alignment and manually inserting each baluster in respective holes. This approach is labor-intensive and labor-inefficient. After the insertion, a welding machine is used to form welded joints along the insertion edges, followed by a final spray painting process. Since the welding joints are prone to the presence of gaps, the Faraday shielding effect is inevitable during the electrostatic spray painting. Consequently, local absence of the protective paint may occur, leading to inferior overall anti-corrosion performance of such guardrails.
SUMMARY OF THE INVENTION Problem to be SolvedIn view of the above-discussed problems, the present invention provides a guardrail assembled by stamping. The assembly can be accomplished with the use of an apparatus instead of welding, thus avoiding the Faraday shielding effect that may arise during an electrostatic spray painting process and resulting in improved anti-corrosion performance.
Solutions to Problem Technical SolutionsTo this end, the present invention provides a guardrail assembled by stamping structured as described below. It includes two rails, which are spaced from each other and disposed horizontally, and balusters, which are spaced from one another and disposed vertically. The rails are provided thereon with a plurality of spaced insertion holes. The insertion holes in the upper and lower adjacent rails are arranged in vertical alignment. The insertion holes blind holes arranged to face inwards. Its structure is characterized in that: the plurality of balusters are inserted by an apparatus into the aligned insertion holes respectively, allowing insertion of the plurality of balusters into the rails; portions extending outwardly from walls of the insertion holes form abutment portions; after end portions of the balusters are extended into the insertion holes, the end portions of the balusters are bent outwardly by a stamping means in the apparatus to form rolled edge rims; and the rolled edge rims abut against the abutment portion, achieving secure attachment of the balusters to the rails.
The balusters may be fabricated from round tubes or square tubes, wherein the rolled edge rims are annular rims.
The balusters may be fabricated from round tubes or square tubes, wherein the rolled edge rims are each in the form of multiple bent pieces arranged into an annular pattern, which forms as a result of stamping by the stamping means.
The rails may be fabricated from square tubes, wherein the abutment portions are provided by inner walls of the square tubes.
An apparatus for assembly of the guardrail as defined above includes a rack mounted thereon with a mounting platform, the mounting platform provided thereon with baluster holding brackets for securing a plurality of parallel balusters, the mounting platform provided on one side thereof with a stamping platform, the stamping platform attached thereto with a transversely slideable lower base, the lower base driven by an approximating power mechanism to transversely slide, the lower base slidably attached thereto with a stamping stage driven by a stamping cylinder to transversely slide, the stamping stage attached thereto with a rail push plate, the stamping platform further provided thereon with a stamping means which is able to extend into a rail to stamp end portions of the balusters.
The stamping means may comprises a stamping base linked to the stamping stage, the stamping base attached thereto with a stamping rod and a push rod, which extend into a rail in parallel, the stamping rod driven by power provided by a left-hand insertion cylinder attached to the stamping base, the push rod driven by power provided by a right-hand insertion cylinder attached to the stamping base, the stamping rod provided thereon with a plurality of spaced stamping heads, the number and locations of stamping heads corresponding to the number and locations of balusters.
The mounting platform may be provided thereon with a compression means, the compression means comprising a compression frame attached to the mounting platform, the compression frame slidably attached thereto with a slidable frame capable of sliding up and down, the compression frame provided thereon with a compression cylinder capable of driving the slidable frame to slide up and down, the slidable frame provided at the bottom thereof with compression platens capable of abutting against the top of balusters, the compression platens provided thereon with a plurality of indentations capable of receiving upper portions of the balusters.
The stamping base, to which the stamping rod is attached, may be slidably attached thereto with a transversely slideable withdrawal base, to which the stamping rod and the left-hand insertion cylinder are both attached, wherein the stamping base is further provided thereon with a withdrawal cylinder for driving the withdrawal base to transversely slide.
The approximating power mechanism may comprise an approximating servo motor attached to the lower base, a power output shaft of the approximating servo motor provided thereon with an approximating lead screw, wherein a nut threaded engaged with the approximating lead screw is fixedly attached to the stamping platform.
The stamping heads may be provided on tapered surfaces thereof with a plurality of cutting edges performing cutting function of the end portions of balusters.
Benefits of the Invention BenefitsCompared with the prior art, the above structure has the advantages as follows: portions extending outwardly from walls of the insertion holes form abutment portions, and end portions of balusters can be inserted into the insertion holes and then undergo a stamping process so as to be bent outwardly to form rolled edge rims abutting against the abutment portions, thereby securely attaching the balusters to the rails. This can achieve secure assembly without involving direct welding, avoiding the Faraday shielding effect that may arise during electrostatic spray painting and resulting in improved anti-corrosion performance.
In summary, the present invention provides the advantageous benefits of firm and secure assembly, convenient and fast assembly and good anti-corrosion performance.
Specific embodiments of the present invention will be described in greater detail below with reference to the accompanying drawings.
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Although specific configurations of the present invention have been described above, the present invention is not limited to the foregoing embodiments. Those skilled in the art would recognize that any and all equivalent structural variations and component substitutions based on the teachings disclosed herein fall within the scope of the present invention.
INDUSTRIAL UTILITYPortions extending outwardly from walls of the insertion holes form abutment portions, and end portions of balusters can be inserted into the insertion holes and then undergo a stamping process so as to be bent outwardly to form rolled edge rims abutting against the abutment portions, thereby securely attaching the balusters to the rails. This can achieve secure assembly without involving direct welding, avoiding the Faraday shielding effect that may arise during electrostatic spray painting and resulting in improved anti-corrosion performance.
The present invention provides the advantageous benefits of firm and secure assembly, convenient and fast assembly and good anti-corrosion performance.
Claims
1. A guardrail assembled by stamping, comprising two rails (1), which are spaced from each other and disposed horizontally, and balusters (2), which are spaced from one another and disposed vertically, the rails provided thereon with a plurality of spaced insertion holes (11), the insertion holes in the upper and lower adjacent rails arranged in vertical alignment, the insertion holes in the rails being blind holes arranged to face inwards, characterized in that: the plurality of balusters (2) are inserted by an apparatus for assembly of the guardrail into the aligned insertion holes (11) respectively, allowing insertion of the plurality of balusters into the rails; portions extending outwardly from walls of the insertion holes form abutment portions; after end portions of the balusters are extended into the insertion holes, the end portions of the balusters are bent outwardly by a stamping means in the apparatus for assembly of the guardrail to form rolled edge rims (21); and the rolled edge rims (21) abut against the abutment portion, achieving secure attachment of the balusters to the rails.
2. The guardrail of claim 1, characterized in that: the balusters are fabricated from round tubes or square tubes; and the rolled edge rims (21) are annular rims.
3. The guardrail of claim 1, characterized in that: the balusters are fabricated from round tubes or square tubes; and the rolled edge rims (21) are each in the form of multiple bent pieces arranged into an annular pattern, which forms as a result of stamping by the stamping means.
4. The guardrail of claim 1, characterized in that: the rails are fabricated from square tubes; and the abutment portions are provided by inner walls of the square tubes.
5. An apparatus for assembly of the guardrail of claim 1, comprising a rack (100), characterized in that: the rack (100) is mounted thereon with a mounting platform (101), the mounting platform (101) provided thereon with baluster holding brackets (102) for securing a plurality of parallel balusters, the mounting platform (101) provided on one side thereof with a stamping platform (103), the stamping platform (103) attached thereto with a transversely slideable lower base (104), the lower base 104 driven by an approximating power mechanism to transversely slide, the lower base slidably attached thereto with a stamping stage (109) driven by a stamping cylinder (108) to transversely slide, the stamping stage (109) attached thereto with a rail push plate (110), the stamping platform 103 further provided thereon with a stamping means which is able to extend into a rail to stamp end portions of the balusters.
6. The apparatus of claim 5, characterized in that: the stamping means comprises a stamping base (111) linked to the stamping stage, the stamping base (111) attached thereto with a stamping rod (112) and a push rod (113), which extend into a rail in parallel, the stamping rod (112) driven by power provided by a left-hand insertion cylinder (114) attached to the stamping base (111), the push rod (113) driven by power provided by a right-hand insertion cylinder (115) attached to the stamping base (111), the stamping rod (112) provided thereon with a plurality of spaced stamping heads (116), the number and locations of stamping heads (116) corresponding to the number and locations of balusters.
7. The apparatus of claim 5, characterized in that: the mounting platform (101) is provided thereon with a compression means, the compression means comprising a compression frame (117) attached to the mounting platform, the compression frame (117) slidably attached thereto with a slidable frame (118) capable of sliding up and down, the compression frame (117) provided thereon with a compression cylinder (119) capable of driving the slidable frame (118) to slide up and down, the slidable frame (118) provided at the bottom thereof with compression platens (120) capable of abutting against the top of balusters, the compression platens (120) provided thereon with a plurality of indentations capable of receiving upper portions of the balusters.
8. The apparatus of claim 5, characterized in that: the stamping base (111), to which the stamping rod (112) is attached, is slidably attached thereto with a transversely slideable withdrawal base (121), to which the stamping rod 112 and the left-hand insertion cylinder (114) are both attached; and the stamping base is further provided thereon with a withdrawal cylinder (122) for driving the withdrawal base to transversely slide.
9. The apparatus of claim 5, characterized in that: the approximating power mechanism comprises an approximating servo motor (105) attached to the lower base (104), a power output shaft of the approximating servo motor provided thereon with an approximating lead screw (106); and a nut threaded engaged with the approximating lead screw is fixedly attached to the stamping platform.
10. The apparatus of claim 5, characterized in that: the stamping heads are provided on tapered surfaces thereof with a plurality of cutting edges performing cutting function of the end portions of balusters.
11. An apparatus for assembly of the guardrail of claim 3, comprising a rack (100), characterized in that: the rack (100) is mounted thereon with amounting platform (101), the mounting platform (101) provided thereon with baluster holding brackets (102) for securing a plurality of parallel balusters, the mounting platform (101) provided on one side thereof with a stamping platform (103), the stamping platform (103) attached thereto with a transversely slideable lower base (104), the lower base 104 driven by an approximating power mechanism to transversely slide, the lower base slidably attached thereto with a stamping stage (109) driven by a stamping cylinder (108) to transversely slide, the stamping stage (109) attached thereto with a rail push plate (110), the stamping platform 103 further provided thereon with a stamping means which is able to extend into a rail to stamp end portions of the balusters.
12. The apparatus of claim 11, characterized in that: the stamping means comprises a stamping base (111) linked to the stamping stage, the stamping base (111) attached thereto with a stamping rod (112) and a push rod (113), which extend into a rail in parallel, the stamping rod (112) driven by power provided by a left-hand insertion cylinder (114) attached to the stamping base (111), the push rod (113) driven by power provided by a right-hand insertion cylinder (115) attached to the stamping base (111), the stamping rod (112) provided thereon with a plurality of spaced stamping heads (116), the number and locations of stamping heads (116) corresponding to the number and locations of balusters.
13. The apparatus of claim 11, characterized in that: the mounting platform (101) is provided thereon with a compression means, the compression means comprising a compression frame (117) attached to the mounting platform, the compression frame (117) slidably attached thereto with a slidable frame (118) capable of sliding up and down, the compression frame (117) provided thereon with a compression cylinder (119) capable of driving the slidable frame (118) to slide up and down, the slidable frame (118) provided at the bottom thereof with compression platens (120) capable of abutting against the top of balusters, the compression platens (120) provided thereon with a plurality of indentations capable of receiving upper portions of the balusters.
14. The apparatus of claim 11, characterized in that: the stamping base (111), to which the stamping rod (112) is attached, is slidably attached thereto with a transversely slideable withdrawal base (121), to which the stamping rod 112 and the left-hand insertion cylinder (114) are both attached; and the stamping base is further provided thereon with a withdrawal cylinder (122) for driving the withdrawal base to transversely slide.
15. The apparatus of claim 11, characterized in that: the approximating power mechanism comprises an approximating servo motor (105) attached to the lower base (104), a power output shaft of the approximating servo motor provided thereon with an approximating lead screw (106); and a nut threaded engaged with the approximating lead screw is fixedly attached to the stamping platform.
16. The apparatus of claim 11, characterized in that: the stamping heads are provided on tapered surfaces thereof with a plurality of cutting edges performing cutting function of the end portions of balusters.
Type: Application
Filed: Dec 1, 2023
Publication Date: Sep 26, 2024
Inventor: Yiyuan YANG (Weifang City)
Application Number: 18/526,166