GLASS REPLACEMENT PANEL FOR APPLIANCES
A retrofitted door for retrofitting an appliance. The retrofitted door includes a frame having multiple attachment structures and a glass panel system attached to the frame. The glass panel system includes a mounting frame including attachment members that engage corresponding ones of the multiple attachment structures and a glass panel attached to the mounting frame and facing away from the frame and facing away from the cavity when the retrofitted door is at a closed position.
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The present invention is directed to a glass replacement panel that replaces a panel of an appliance and a method of retrofitting an appliance with a glass replacement panel.
Description of Related ArtIt is common for people to buy an appliance, such as a refrigerator or a dishwasher, that has stainless steel doors and drawers. It is also known for people to buy an appliance with custom-made wooden doors and drawers so as to match the design of cabinets that will be adjoining the appliance. However, after a time, the owner of the appliance may wish to change the look of the kitchen in which the appliance is located. Such a change often results in the need to replace the appliance with a new appliance so as to conform the appliance to the new look for the kitchen. Replacing an entire appliance with a new appliance can be expensive and time consuming.
It is an object of the present invention to reduce appliance costs when a new kitchen design is desired.
Another object of the present invention is to provide an efficient way to change the appearance of an appliance.
SUMMARY OF THE INVENTIONOne aspect of the present invention regards a retrofitted appliance including a housing defining a cavity and a retrofitted door attached to the housing. The retrofitted door includes a frame having multiple attachment structures and a glass panel system attached to the frame. The glass panel system includes a mounting frame including attachment members that engage corresponding ones of the multiple attachment structures and a glass panel attached to the mounting frame and facing away from the frame and facing away from the cavity when the retrofitted door is at a closed position.
A second aspect of the present invention regards a retrofitted door for retrofitting an appliance. The retrofitted door includes a frame having multiple attachment structures and a glass panel system attached to the frame. The glass panel system includes a mounting frame including attachment members that engage corresponding ones of the multiple attachment structures or male attachments and a glass panel attached to the mounting frame and facing away from the frame and facing away from the cavity when the retrofitted door is at a closed position.
A third aspect of the present invention regards a method of retrofitting an appliance that includes a housing defining a cavity and a door attached to the housing. The door includes a frame having multiple attachment structures and a door panel attached to the frame and including an exterior surface that faces away from the frame and faces away from the cavity when the door is in a closed position. The method includes detaching the door panel from the frame and removing the door panel detached from the frame so that an exterior facing portion of the frame and the multiple attachment structures are exposed. The method further includes positioning a glass panel system including a mounting frame and a glass panel attached to the mounting frame so that an attachment side of the mounting frame faces the exterior facing portion of the frame and the glass panel faces away from the exterior facing portion of the frame. Aligning attachment members of the attachment side of the mounting frame with the multiple attachment structures, and engaging the aligned attachment members with the multiple attachment structures so that mounting frame is attached to the frame and a retrofitted glass panel door is formed.
One or more aspects of the present invention provide the advantage of reducing costs when a new kitchen design is desired.
One or more aspects of the present invention provide the advantage of efficiently changing the appearance of an appliance.
The various features, advantages and other uses of the present apparatus will become more apparent by referring to the following detailed description and drawing in which:
As shown in the exemplary drawing figures, embodiments of a glass replacement panel and methods of retrofitting an appliance with a glass replacement panel are shown, wherein like elements are denoted by like numerals.
When originally sold, the door 114 of the refrigerator 100a includes a plastic interior shelving unit 116 mounted to an interior facing portion of a rectangular, metal frame 118 of the door 114a. As shown in
The originally sold door 114a has a standard stainless-steel door panel 122 or a custom wood door panel 124 attached to an exterior facing portion of the frame 118. Attachment to the frame 118 is accomplished in a number of ways, such as screw-type fasteners.
Note another possible embodiment for the originally sold refrigerator is refrigerator 100b shown in
As shown in
For attachment between the frame 118 and either of the panel 122 or panel 124, a side channel 111 is attached to the left side of the frame 118 and a side channel 113 is attached to the right side of the frame 118. The side channels 111 and 113 are similar in structure to each other, wherein each is c-shaped.
Note that hereinafter that elements denoted as “inner” or “outer” are so defined based on their relative distance from the door panel when attached. In particular, an inner element is positioned closer to the door panel than an outer element.
There are instances when a user is not satisfied with the external look of the original panel 122, 124 of the refrigerator 100a. In this scenario, the user can retrofit the refrigerator 100a so that the original panel 122, 124 is replaced by a glass panel system 128 that includes a mounting frame 130 to which a glass panel 131 is attached by performing the following processes:
-
- 1) removing the original panel 122, 124 by:
- a. For each side channel 111 and 113, carefully remove a side trim covering the side channels 111 and 113;
- b. Loosen fasteners at the top and bottom portions of the original panel 122, 124 and then remove all other fasteners of the original panel 122, 124;
- c. While gripping the original panel 122 or 124, remove the loosened fasteners at the top and bottom portions of the original panel 122, 124 and then carefully lift the original panel 122, 124 off of the side channels 111 and 113;
- 2) when the original panel 122, 124 is removed, exposing the exterior facing portion 132 of the frame 118 so that the side channels 111 and 113 are exposed;
- 3) positioning the glass panel system 128 so that an attachment side 134 of the mounting frame 130 faces the exterior facing portion 132 of the frame 118 and the exterior facing portions of the side channels 111 and 113, wherein the glass panel 130 faces away from the exterior facing portion of 132 of the frame 118;
- 4) aligning attachment members, such as holes 136, of the attachment side 134 of the mounting frame 130 with holes formed in side channels 111 and 113;
- 5) engaging the aligned holes 136 and holes of the side channels 111 and 113 with screw-type fasteners, so that mounting frame 130 is attached to the frame 118 as shown in
FIG. 4B . Other engagement schemes are possible. For example, the side channels 111 and 113 have multiple male engagement members that engage corresponding female members of the mounting frame 130 and vice versa.
- 1) removing the original panel 122, 124 by:
As shown in the embodiment of
A more detailed view of a side bracket 138 is shown in
The tops of the side brackets 138 are attached to one another by screws inserted into an inner top bracket 146 of a top bracket 142 that extends from the outer surface of the tops of the side brackets 138.
The inner top bracket 146 is made of metal, such as aluminum or cold rolled steel, and is painted or powder coated with a desired color. The outer top bracket 144 is made of galvanized steel, but is not painted. The top bracket 142, outer top bracket 144, and the inner top bracket 146 have a height of approximately 3.40 inches, a length of approximately 21.30 inches, and a thickness of approximately 0.55 inches.
As shown in
As shown in
The inner top bracket 146 has end flanges that face and contact the walls of the side brackets 138 that face one another. The end flanges have openings that are aligned with corresponding openings of the walls of the side brackets 138 that face one another. The inner top bracket 146 is attached to the side brackets 138 by inserting screw-type fasteners into the aligned openings of the inner top bracket 146 and the side brackets 138. With attachment, a top flanges of the inner top bracket 146 fit over and engage the exposed tops of the side brackets 138. When the above-described inner top bracket 146 of top bracket 142 is attached to the side brackets 138 via screw-type fasteners, the side edges of the inner and outer top brackets 144 and 146, and, thus, the side edges of the top bracket 142 while overlapping the side brackets 138 either align with the outer side edges of the side brackets 138 or are offset inward from the outer side edges of the side bracket by approximately 1 inch. In addition, the top edges of the inner and outer top brackets 144 and 146 and top bracket 142 align with the top edges of the side brackets 138. The end result is that the inner facing face of the inner top bracket 146 and the inner facing faces of the side brackets 138 form a common plane for accepting an adhesive tape 162, the function of which is described hereinafter.
As shown in
Note that it is preferred that the caps 140 are inserted prior to the pop rivets being used to attach the outer bottom bracket 166 to the inner bottom bracket 168 and the outer top bracket 144 to the inner top bracket 146. Once inserted in the exposed openings of the side brackets 138, the caps 140 hide holes in the side brackets 138 and prevent people from accidently grazing the edges of the exposed openings 139. An example of attachment of a cap 140 to the exposed opening of a side bracket 138 that is attached to either the top bracket 142 or the bottom bracket 164 is shown in
When the above-described bottom bracket 164 is attached to the side brackets 138 via screw-type fasteners, the side edges of the outer and inner bottom brackets 166 and 168, and thus the bottom bracket 164 align with the outer side edges of the side brackets 138. In addition, the bottom edges of the outer and inner bottom brackets 166 and 168 and bottom bracket 164 align with the bottom edges of the side brackets 138. The end result is that the inner facing face of the inner bottom bracket 146 and the inner facing faces of the side brackets 138 form a common plane for accepting an adhesive tape 162, the function of which is described hereinafter.
As shown in
As shown in
The single rectangular glass panel 131 has a width of approximately 24 inches, a length of approximately 80 inches, and a thickness of approximately 4 mm is attached to the mounting frame 130. The glass panel 131 is preferably mirror-finish black glass.
Horizontal strips of two-sided adhesive tape 162 are applied to the inner facing surfaces of the inner top bracket 146 and the inner bottom bracket 168 and the surfaces 173 and 175 of the left and right side brackets 138. Prior to application of the tape 162, the surfaces to which they are applied should be cleaned with an 50% to 70% isopropyl alcohol solution. With the adhesive tape 162 in place on the top bracket 142, bottom bracket 164, and side brackets 138, a side of the glass panel 131 facing the mounting frame 130 is applied to the adhesive tape 162 on the side brackets 138 and pressure is applied. Next, pressure is applied at the top and bottom of the glass panel 131 so that the adhesives of the top bracket 142 and the bottom bracket 164 engage the surface of the glass panel 131 facing the mounting frame 130. Pressure is applied to the glass panel 131 and the mounting frame 130 by a fixture or a jig that control the amount of pressure applied and the amount of time of such application. A pressure of approximately 250 kPa (36 psi) is applied for approximately 1 minute by the fixture or jig. The product will then “dwell” for approximately 48 to 72 hours before the glass panel system 128 is ready to be transported and used for retrofitting the refrigerator 100a. The adhesive tape 162 is applied when the temperature ranges from 50° F. to 100° F., preferably 70° F. to 100° F. Note that while other attachment mechanism can be used to attached the glass panel 131 to the mounting frame 130, it is preferred that attachment is achieved solely using the adhesive tape 162 described previously.
A U-shaped handle 176 is attached to the outer surface 176 of the glass panel 131 via screw fasteners. An embodiment of the handle 176 is shown in
Note that the central bracket 170 could be replaced by ribs or multiple spaced rectangular brackets that are smaller than the central bracket 170. Such ribs or multiple spaced rectangular brackets would provide support for the glass panel 131 while being smaller in weight than the central bracket 170. In this scenario, the previously described handle mounting screws would be replaced with relatively larger washers to distribute load across the glass panel 131.
The previously described glass panel system 128 of
The above described retrofitting structures and methods can be applied to other types of appliances. For example, the above-described retrofitting structures and methods of
The above described retrofitting structures and methods can also be applied to a refrigerator that has one or two top doors enclosing a refrigerator cavity and at least one lower pull out drawer located below the door(s) and enclosing a refrigerator or freezer cavity. Examples of such a refrigerator are shown in
When originally sold, the door(s) 214a of the refrigerator 200a are similar in structure to the door 114a of the refrigerator 100a as previously described with respect to
Note another possible embodiment for the originally sold refrigerator is refrigerator 200b shown in
When a user is not satisfied with the external look of the original panel 222 of the door(s) 214 of the refrigerator 200a, the user can retrofit the refrigerator 200a so that the original panel 222 is replaced by a glass panel system 228 that includes a mounting frame 230 to which a glass panel 231 is attached. The structures of the glass panel system 228, mounting frame 230, and glass panel 231 are similar to the structures of the glass panel system 128, mounting frame 130, and glass panel 131, respectively, as described previously with respect to
With the mounting frame 230 of
After the panel 222 is removed from c-shaped side channels of the frame 218 of the door 214a, which are similar to the side channels 111 of
As shown in
When originally sold, the lower drawer 215b includes an interior shelving unit 217 mounted to an interior facing portion of a rectangular, metal frame 219 of the lower drawer 215b. As shown in
Like the originally sold door(s) 214a, the originally sold lower drawer 215b can have either a standard stainless-steel drawer panel 225 or a custom wood drawer panel 227 (see lower drawer 215d of refrigerator 200b of
When a user is not satisfied with the external look of the original panel 225, 227 of the lower drawer 215b, 215d, respectively, the user can retrofit the corresponding refrigerator 200a or refrigerator 200b so that the original panel 225, 227 is replaced by a glass panel system 244 that includes a mounting frame 246 to which a glass panel 248 is attached by performing the retrofitting processes mentioned previously with respect to the doors 114 and 124 of the refrigerators 100a-b and the door(s) 214 of the refrigerator 200. Note that the first pieces to be adhered to the glass panel 248 will be the corner pieces 250 to be described hereinafter.
As shown in the embodiment of
As shown in
With the attachment of the side brackets 252 to the bracket 254, the side brackets 252 are parallel to one another and are perpendicular to the longitudinal direction to which the top bracket 254 extends. A bottom inner metal close out bracket 262 is attached to the inner sides of the side brackets 252 via screws. As shown in
As shown in
As shown in
The single rectangular glass panel 248 has a width of approximately 24 inches, a length of approximately 50.5 inches, and a thickness of approximately 4 mm is attached to the mounting frame 231. The glass panel 248 is preferably mirror-finish black glass. Attachment of the glass panel 248 to the mounting frame 231 is similar to attachment of glass panel 131 to the mounting frame 130 as described previously with respect to the refrigerators 100a-b of
A U-shaped handle 274 is attached to the outer surface 276 of the glass panel 248 via screw-type fasteners in a manner similar that the handle 176 is attached to the glass panel 131 in the manner described previously with respect to the refrigerators 100a and 100b shown in
The retrofitting aspects of the present invention can be applied to a dishwasher as well. As shown in
When originally sold, the dishwasher 300a and door 302a include one or more compartments in the interior facing surface 305 for containing dishwasher detergent and a rinsing solution. The surface 305 is mounted to an interior facing portion of a rectangular, metal frame 306 (see
The originally sold door 302a can have a standard stainless-steel drawer panel 308 attached to an exterior facing portion of the frame 306. Attachment of the panel 308 to the frame 306 is accomplished in a manner similar to how the panels 222, 224 are attached to the frame 218 as described previously with respect to
Note another possible embodiment for the originally sold dishwasher is dishwasher 300b shown in
When a user is not satisfied with the external look of the original panel 308, 310 of the door 302a, the user can retrofit the dishwasher 300a so that the original panel 308 is replaced by a glass panel system 312 that includes a mounting frame 314 to which a glass panel 316 is attached by performing the retrofitting processes mentioned previously with respect to the door 114 and door 124 of the refrigerators 100a-b and the door(s) 214a-b and drawers 215a-d of the refrigerators 200a and 200b. A retrofitted dishwasher 300a, 300b is shown in
As shown in the embodiment of
As shown in
When the above-described bottom bracket 320 is attached to the side brackets 318 via screw-type fasteners, the side edges of the outer and inner bottom brackets 324 and 322, and thus the bottom bracket 320 align with the outer side edges of the side brackets 318. The bottom edges of the outer and inner bottom brackets 324 and 322 and bottom bracket 320 align with the bottom edges of the side brackets 318. In addition, attachment to the bottom bracket 320 results in the side brackets 318 being parallel with one another.
As shown in
As shown in
As shown in
The single rectangular glass panel 316 has a width of approximately 24 inches, a length of approximately 29.8 inches, and a thickness of approximately 4 mm is attached to the mounting frame 314. The glass panel 316 is preferably mirror-finish black glass. Attachment of the glass panel 316 to the mounting frame 314 is similar to attachment of glass panel 233 to the mounting frame 231 as described previously with respect to the refrigerators 200a-b of
A U-shaped handle 340 is attached to the outer surface 342 of the glass panel 316 via screw-type fasteners in a manner similar that the handle 176 is attached to the glass panel 131 in the manner described previously with respect to the refrigerators 100a and 100b shown in
While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiment, it is to be understood that the invention is not to be limited to the disclosed embodiments but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims, which scope is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures as is permitted under the law. For example, the invention can be applied to appliances that have different dimensions than those described herein and can be applied to other types of appliances and storage structures that those described herein.
Claims
1. A retrofitted appliance comprising:
- a housing defining a cavity; and
- a retrofitted door attached to the housing, wherein the retrofitted door comprises: a frame comprising multiple attachment structures; a glass panel system attached to the frame, wherein the glass panel system comprises: a mounting frame comprising attachment members that engage corresponding ones of the multiple attachment structures; and a glass panel attached to the mounting frame and facing away from the frame and facing away from the cavity when the retrofitted door is at a closed position.
2. The retrofitted appliance of claim 1, wherein the housing comprises:
- a left side wall;
- a right side wall facing the left side wall;
- a top attached to a top edge of the left side wall and a top edge of the right side wall; and
- a bottom attached to a bottom edge of the left side wall and a bottom edge of the right side wall, wherein the bottom faces the top.
3. The retrofitted appliance of claim 2, comprising a hinge that attaches the retrofitted door to the housing.
4. The retrofitted appliance of claim 3, wherein the hinge is attached to left side wall.
5. The retrofitted appliance of claim 1, wherein the retrofitted appliance is a refrigerator.
6. The retrofitted appliance of claim 1, wherein the retrofitted appliance is a dishwasher.
7. The retrofitted appliance of claim 1, wherein the retrofitted door comprises an inner shelving unit that is attached to the frame and which comprises a receiving area for a shelving structure, wherein the receiving area faces away from the mounting frame and faces the cavity when the door is in the closed position.
8. The retrofitted appliance of claim 7, wherein the receiving area contains food.
9. The retrofitted appliance of claim 1, wherein the retrofitted door comprises a compartment for receiving a dishwasher cleaning substance, wherein the compartment faces away from the mounting frame and faces the cavity when the door is in the closed position.
10. The retrofitted appliance of claim 9, wherein the compartment comprises the dishwasher cleaning substance.
11. The retrofitted appliance of claim 1, wherein the multiple attachment structures are a first set of holes and the attachment members are a second set of holes aligned with the first set of holes.
12. A retrofitted door for retrofitting an appliance comprising:
- a frame comprising multiple holes or male attachments;
- a glass panel system attached to the frame, wherein the glass panel system comprises: a mounting frame comprising attachment members that engage corresponding ones of the multiple holes or male attachments; and a glass panel attached to the mounting frame and facing away from the frame and facing away from the cavity when the retrofitted door is at a closed position.
13. The retrofitted door of claim 12, comprising a hinge for attachment of the retrofitted door to a housing.
14. The retrofitted door of claim 12, further comprising an inner shelving unit that is attached to the frame and which comprises a receiving area for a shelving structure, wherein the receiving area faces away from the mounting frame.
15. The retrofitted door of claim 14, wherein the receiving area contains food.
16. The retrofitted door of claim 12, further comprising a compartment for receiving a dishwasher cleaning substance, wherein the compartment faces away from the mounting frame.
17. The retrofitted door of claim 16, wherein the compartment comprises the dishwasher cleaning substance.
18. The retrofitted door of claim 12, wherein the multiple attachment structures are a first set of holes and the attachment members are a second set of holes aligned with the first set of holes.
19. A method of retrofitting an appliance, wherein the appliance comprises:
- a housing defining a cavity; and
- a door attached to the housing, wherein the door comprises: a frame comprising multiple attachment structures; and a door panel attached to the frame and comprising an exterior surface that faces away from the frame and faces away from the cavity when the door is in a closed position;
- the method comprises: detaching the door panel from the frame; removing the door panel detached from the frame so that an exterior facing portion of the frame and the multiple attachment structures are exposed; positioning a glass panel system comprising a mounting frame and a glass panel attached to the mounting frame so that an attachment side of the mounting frame faces the exterior facing portion of the frame and the glass panel faces away from the exterior facing portion of the frame; aligning attachment members of the attachment side of the mounting frame with the multiple attachment structures; and engaging the aligned attachment members with the multiple attachment structures so that mounting frame is attached to the frame and a retrofitted glass panel door is formed.
20. The method of claim 19, wherein the housing comprises:
- a left side wall;
- a right side wall facing the left side wall;
- a top attached to a top edge of the left side wall and a top edge of the right side wall; and
- a bottom attached to a bottom edge of the left side wall and a bottom edge of the right side wall, wherein the bottom faces the top.
21. The method of claim 20, comprising a hinge that attaches the retrofitted glass panel door to the housing.
22. The method of claim 21, wherein the hinge is attached to left side wall.
23. The method of claim 19, wherein the retrofitted appliance is a refrigerator.
24. The method of claim 19, wherein the retrofitted appliance is a dishwasher.
25. The method of claim 19, wherein the retrofitted glass panel door comprises an inner shelving unit that is attached to the frame and which comprises a receiving area for a shelving structure, wherein the receiving area faces away from the mounting frame and faces the cavity when the retrofitted glass panel door is in the closed position.
26. The method of claim 25, wherein the receiving area contains food.
27. The method of claim 19, wherein the retrofitted glass panel door comprises a compartment for receiving a dishwasher cleaning substance, wherein the compartment faces away from the mounting frame and faces the cavity when the retrofitted glass panel door is in the closed position.
28. The method of claim 27, wherein the compartment comprises the dishwasher cleaning substance.
29. The method of claim 19, wherein the multiple attachment structures are a first set of holes and the attachment members are a second set of holes aligned with the first set of holes.
Type: Application
Filed: Mar 26, 2024
Publication Date: Oct 3, 2024
Applicant: Viking Range, LLC (Greenwood, MS)
Inventors: Jemsheer Thayyullathil (Greenwood, MS), Edward Thomas Lucic (Greenwood, MS), Brandon Thomas Piascik (Greenwood, MS)
Application Number: 18/616,666