ACTUATOR BASED PACKAGING FOR USE WITH SOLID CARTRIDGE REFILLS
Disclosed herein are actuator based packages for use with cartridge refills. A package includes a container configured to hold a cartridge refill, a replaceable cap configured to fit the container, and an actuator mechanism integral with the container. The actuator mechanism is configured to compress the cartridge refill to dispense a useable material contained in the cartridge refill. The actuator mechanism can be a slider mechanism. The actuator mechanism can be a screw mechanism.
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This disclosure relates to packaging and in particular, packages having actuators to dispense content from solid cartridge refills.
SUMMARYDisclosed herein are methods and packages which have actuators to dispense solid content from refill cartridges.
The disclosure is best understood from the following detailed description when read in conjunction with the accompanying drawings and are incorporated into and thus constitute a part of this specification. It is emphasized that, according to common practice, the various features of the drawings are not to-scale. On the contrary, the dimensions of the various features are arbitrarily expanded or reduced for clarity.
The figures and descriptions provided herein may be simplified to illustrate aspects of the described embodiments that are relevant for a clear understanding of the herein disclosed processes, machines, manufactures, and/or compositions of matter, while eliminating for the purpose of clarity other aspects that may be found in typical similar devices, systems, compositions, and methods. Those of ordinary skill may thus recognize that other elements and/or steps may be desirable or necessary to implement the devices, systems, compositions, and methods described herein. However, because such elements and steps are well known in the art, and because they do not facilitate a better understanding of the disclosed embodiments, a discussion of such elements and steps may not be provided herein. However, the present disclosure is deemed to inherently include all such elements, variations, and modifications to the described aspects that would be known to those of ordinary skill in the pertinent art in light of the discussion herein.
Embodiments are provided throughout so that this disclosure is sufficiently thorough and fully conveys the scope of the disclosed embodiments to those who are skilled in the art. Numerous specific details are set forth, such as examples of specific aspects, devices, and methods, to provide a thorough understanding of embodiments of the present disclosure. Nevertheless, it will be apparent to those skilled in the art that certain specific disclosed details need not be employed, and that embodiments may be embodied in different forms. As such, the exemplary embodiments set forth should not be construed to limit the scope of the disclosure.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting. For example, as used herein, the singular forms “a”, “an” and “the” may be intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms “comprises,” “comprising.” “including.” and “having.” are inclusive and therefore specify the presence of stated features, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and/or groups thereof.
The steps, processes, and operations described herein are thus not to be construed as necessarily requiring their respective performance in the particular order discussed or illustrated, unless specifically identified as a preferred or required order of performance. It is also to be understood that additional or alternative steps may be employed, in place of or in conjunction with the disclosed aspects.
Yet further, although the terms first, second, third, etc. may be used herein to describe various elements, steps or aspects, these elements, steps, or aspects should not be limited by these terms. These terms may be only used to distinguish one element or aspect from another. Thus, terms such as “first.” “second,” and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, step, component, region, layer or section discussed below could be termed a second element, step, component, region, layer or section without departing from the teachings of the disclosure.
The non-limiting embodiments described herein are with respect to packages which have actuators to dispense solid content from refill cartridges or disposable cartridges. These packages may be modified for a variety of applications and uses while remaining within the spirit and scope of the claims. The embodiments and variations described herein, and/or shown in the drawings, are presented by way of example only and are not limiting as to the scope and spirit. The descriptions herein may be applicable to all embodiments of the device and the methods for making the devices.
Disclosed herein are implementations of packages which have actuators to dispense solid content from refill cartridges. The implementations shown are illustrative and other implementations are within the scope of the specification and claims described herein. For purposes of illustration, certain aspects, features, and the like are described with respect to implementations. These aspects, features, and the like are appropriately applicable to and interchangeable with other implementations described herein.
In implementations, the packages which have actuators to dispense solid content from refill cartridges described herein use a combination of injection molding (IM), in-mold labeling (IML), lamination, and other like processing to manufacture containers, actuator mechanisms, caps, cartridge refills, and other elements using films, paper, recyclable materials, biodegradable materials, bio-based resins, sustainable materials, and the like. In implementations, the packaging is hybrid package using a combination of semi-rigid, flexible, and composite structures.
In implementations, injection molding (IM), in-mold labeling (IML), die cutting, compression blow molding, thermoform molding, in-mold labeling (IML), lamination, and the like processing (collectively “structure forming process”) can be used to form a housing, actuator mechanism components, containers, actuator mechanisms, caps, cartridge refills, and other elements (collectively “structure” or “molded part or portion”). Injection molding (IM), in-mold labeling (IML), heat, induction, mechanical, staking, ultrasonic, and adhesive or chemical bonding (collectively “join processing”) can be used to fuse, weld, or bond (collectively “fuse”) a flexible part to create a sealed package which can hold or protect content or materials. In implementations, the fusing can include application of pressure, temperature, and/or combinations thereof. In implementations, the sealed package is an integrally, hermetically sealed package.
In implementations, the structure can be made from polymers, biopolymers, sustainable materials, recyclable materials, biodegradable materials, bio-based resins, weight-optimized biodegradable plastic, and the like.
In implementations, the flexible part can be or can be made from heavy film, paperboard, pressed pulp, compostable coated paper, and the like. In implementations, the flexible part can include a barrier layer or film on an internal or inside surface, where the barrier layer is impervious to the content or material in the package and chemically inert with respect to the content or material in the package. In implementations, the flexible part can be an integrated or integrally formed barrier layer or film with the heavy film, paperboard, pressed pulp, and the like. In implementations, the flexible part can be or can be made from recyclable, sustainable, degradable, biodegradable, and like materials.
In implementations, a content filled disposable cartridge or refill cartridge is placed in an actuator based package. The actuator based package can be, but is not limited to, a slider based actuating mechanism, a screw based actuating mechanism, or the like. The content can be solids, semi-solids, and combinations thereof.
Operationally, with respect to
Operationally, with respect to
Operationally, with respect to
The screw actuated package 16000 includes a housing 16100 and a cap 16200. The housing 16100 is configured to removably hold a refill cartridge 17000 in a lock and load configuration. That is, the refill cartridge 17000 is positioned in the housing 16100 and locked in place via a friction or interference fit mechanism. The refill cartridge 17000 includes a top component 17100 and a base component 17200 which are connected by fusing a flexible part such as a film 17300 using an in-mold labeling (IML) process, for example. A seal 17400 can be used to seal a top surface of the top component 17100 after placement of content in the refill cartridge 17000. The top component 17100 includes an alignment slot 17110 for aligning the refill cartridge 17000 with the housing 16100 and a lock and load structure 17120 which friction or interference fits with the housing 16100. The base component 17200 includes a refill cartridge screw 17210. The housing 16100 includes an actuator 16110 in communication with an elevator 16120.
Operationally, as shown in
The screw actuated package 30000 includes a housing 30100, a cap 30200, and an actuator 30300. The housing 30100 is configured to removably hold a refill cartridge 31000 in a lock and load configuration. That is, the refill cartridge 31000 is positioned in the housing 30100 and locked in place via a friction or interference fit mechanism. The refill cartridge 31000 includes an inner housing 31100, a screw 31200, and an elevator 31300. A film 31400 is fused to the inner housing 31100 using an in-mold labeling (IML) process, for example. A seal 31500 can be used to seal a top surface of the inner housing 31100 after placement of content in the refill cartridge 31000. The inner housing 31100 can include a load and lock mechanism 31110.
Operationally, turning or rotating of the actuator 30300 causes the screw 31200 to rotate, which in turn causes the elevator 31300 to move up. This compresses the elevator 31300 and causes exposure of the content from the refill cartridge 31000. The film 31400 folds or collapses as the elevator 31300 moves up.
The actuator based packaging for use with cartridge refills described herein may be manufactured using compression molding, injection molding and other like production processes. The actuator based packaging for use with cartridge refills may be made from biodegradable materials, recyclable materials, sustainable materials, and the like.
The construction and arrangement of the methods as shown in the various exemplary embodiments are illustrative only. Although only a few embodiments have been described in detail in this disclosure, many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials and components, colors, orientations, etc.). For example, the position of elements may be reversed or otherwise varied and the nature or number of discrete elements or positions may be altered or varied. Accordingly, all such modifications are intended to be included within the scope of the present disclosure. The order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments. Other substitutions, modifications, changes, and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present disclosure.
Although the figures may show a specific order of method steps, the order of the steps may differ from what is depicted. Also two or more steps may be performed concurrently or with partial concurrence. Such variation will depend on the software and hardware systems chosen and on designer choice. All such variations are within the scope of the disclosure. Likewise, software implementations could be accomplished with standard programming techniques with rule-based logic and other logic to accomplish the various connection steps, processing steps, comparison steps, and decision steps.
While the disclosure has been described in connection with certain embodiments, it is to be understood that the disclosure is not to be limited to the disclosed embodiments but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the scope of the appended claims, which scope is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures as is permitted under the law.
Claims
1. A package comprising:
- a container configured to hold a cartridge refill;
- a replaceable cap configured to fit the container; and
- an actuator mechanism integral with the container, the actuator mechanism configured to dispense a useable material contained in the cartridge refill.
2. The package of claim 1, the cartridge refill comprising:
- a cap configured to assist in positioning the cartridge refill in the container;
- an in-mold label based pouch configured to contain the useable material; and
- a lock and load mechanism configured to interference or friction fit with the container.
3. The package of claim 2, the actuator mechanism comprising:
- an elevator, wherein the cartridge refill is positionable on the elevator; and
- a slider connected to the elevator, the slider and the elevator configured to compress the in-mold label based pouch against the lock and load mechanism to dispense the useable material.
4. The package of claim 3, the container comprising:
- an access surface configured to permit a user to move the slider, the access surface including slots configured to retain the slider in position once moved.
5. The package of claim 2, the container comprising:
- an elevator, wherein the cartridge refill is positionable on the elevator; and
- a pair of sliders, each slider connected to one side of the elevator, the pair of sliders and the elevator configured to compress the in-mold label based pouch against the lock and load mechanism to dispense the useable material.
6. The package of claim 5, the container comprising:
- a pair of access surfaces configured to permit a user to move the pair of sliders.
7. The package of claim 1, the cartridge refill comprising:
- a film;
- a top component including an alignment slot configured to align the cartridge refill with the container and a lock and load mechanism configured to interference or friction fit with the container; and
- a base component including a screw, the base component connected to the top component by in-mold labeling the film to the top component and the base component to establish a place for the useable material.
8. The package of claim 7, the actuator mechanism comprising:
- an elevator, wherein the screw is positionable on the elevator; and
- an actuator connected to the elevator,
- wherein rotation of the actuator rotates the elevator which moves the screw to compress the film against the lock and load mechanism to dispense the useable material.
9. The package of claim 1, the cartridge refill comprising:
- a housing including a lock and load mechanism configured to interference or friction fit with the container;
- a film in-mold labeled to the housing to establish a place for the useable material;
- a screw; and
- an elevator connected to the screw.
10. The package of claim 9, the actuator mechanism comprising:
- an actuator connected to the screw,
- wherein rotation of the actuator rotates the screw which moves the elevator to compress the film against the lock and load mechanism to dispense the useable material.
11. A method for providing a reusable package, the method comprising:
- providing a container configured to hold a replaceable compressible cartridge;
- replaceably positioning the replaceable compressible cartridge in the container; and
- dispensing contents from the replaceable compressible cartridge by actuating an actuator mechanism to compress the replaceable compressible cartridge, wherein the actuator mechanism is integral with the container;
- removing the replaceable compressible cartridge after usage of the contents; and
- replaceably positioning another replaceable compressible cartridge in the container.
12. The method of claim 11, the method comprising:
- forming a content bearing pouch for the replaceable compressible cartridge by in-mold labeling a film with a replaceable compressible cartridge structure.
13. The method of claim 12, wherein the replaceably positioning further comprises:
- locking the replaceable compressible cartridge to the container via an interference or friction fit to enable compression of the film.
14. The method of claim 13, wherein the replaceably positioning further comprises:
- aligning the replaceable compressible cartridge to the container to enable compression of the film.
15. A package comprising:
- a container;
- a cartridge refill comprising: a cap configured to assist in positioning the cartridge refill in the container; an in-mold label based pouch configured to contain useable material; and a lock and load mechanism configured to interference or friction fit with the container;
- a replaceable cap configured to fit the container; and
- an actuator mechanism configured to dispense the useable material contained in the in-mold label based pouch.
16. The package of claim 15, the actuator mechanism comprising:
- an elevator, wherein the cartridge refill is positionable on the elevator; and
- a slider connected to the elevator, the slider and the elevator configured to compress the in-mold label based pouch against the lock and load mechanism to dispense the useable material.
17. The package of claim 16, the container comprising:
- an access surface configured to permit a user to move the slider, the access surface including slots configured to retain the slider in position once moved.
18. The package of claim 15, the container comprising:
- an elevator, wherein the cartridge refill is positionable on the elevator; and
- a pair of sliders, each slider connected to one side of the elevator, the pair of sliders and the elevator configured to compress the in-mold label based pouch against the lock and load mechanism to dispense the useable material.
19. The package of claim 18, the container comprising:
- a pair of access surfaces configured to permit a user to move the pair of sliders.
20. The package of claim 15, the actuator mechanism comprising:
- a screw;
- an elevator connected to the screw; and
- an actuator connected to the screw,
- wherein rotation of the actuator rotates the screw which moves the elevator to compress the in-mold label based pouch against the lock and load mechanism to dispense the useable material.
Type: Application
Filed: Aug 12, 2022
Publication Date: Oct 17, 2024
Applicant: Nypro Inc. (Clinton, MA)
Inventors: Jeffrey C. Minnette (Clinton, MA), Ryan P. Davidson (Clinton, MA)
Application Number: 18/682,701