HAND GUIDED FLOOR TREATMENT MACHINE
The present invention relates to the field of floor treatment machines for scrubbing, polishing, sanding or burnishing floors, and in particular machines in which one or more driven rotatable work heads (such as scrubbing brushes) are provided for agitating the floor surface. The disclosure provides a hand guided, walk-behind floor treatment machine comprising: a base portion provided with and supported by at least one rotatable work head for treating the floor, drive means for rotating the work head with respect to the base portion, guide wheel means for supporting the handle portion and/or base portion on the floor, the guide wheel means having a substantially transverse axis of rotation with respect to the base portion so as to permit machine travel over the floor in a working direction, a handle portion for steering or guiding the machine in the working direction of travel, a lower region of which handle portion is provided with an articulated joint arrangement which permits pivoting of the handle portion with respect to the base portion during machine operation, the handle portion lower region being connected to the guide wheel means so as to permit yaw steering by manipulation of an upper region of the handle, wherein a motor traction drive is provided for driving the guide wheel means so as to permit self-propulsion of the machine over the floor and a motor controller for controlling the operation of the motor traction drive. The motor controller permits the traction drive to be activated or de-activated. The motor controller may be configured to permit motor traction drive control independent of the operation of the work head drive means. The motor controller is configured to provide traction drive speed control. The motor controller is adapted to permit continuously variable speed control, and/or stepped incremental speed control, and/or the adoption of one of a plurality of discrete single speed settings. The motor controller may be configured to provide a user-selectable reverse drive mode of the guide wheel means so that the machine may be propelled backwards.
Latest NUMATIC INTERNATIONAL LIMITED Patents:
The present invention relates to the field of floor treatment machines for scrubbing, polishing, sanding or burnishing floors. In these machines one or more driven rotatable work heads (such as scrubbing brushes) are provided for agitating the floor surface. In particular the invention relates to a walk-behind machine provided with a handle for steering and guiding the machine as it travels over a floor surface.
It is well known in the field of scrubbing machines to provide a propulsive effect in machines which have a floor-facing disc-shaped work-head by rocking the machine left or right so that the brushes on one side are urged more intimately than the other side to as to provide forward or reverse traction (depending upon the brush direction of rotation).
EP-A-3031378 (i-mop GmbH) discloses a walk-behind wet floor scrubber having two side-by-side work heads, each comprising disc-shaped floor brushes. There is a trailing squeegee and associated suction drive and reservoir for collecting liquid from the floor surface. The suction drive is disposed on a handle portion of the machine, along with a clean water reservoir for feeding a cleaning-liquid dispenser. The handle has dual pivot axes permitting up/down handle movement as well as side-to-side, which aids in making the machine highly manoeuvrable on the floor surface. The brushes support the entire weight of the machine and contra-rotate with respect to one another. By angling the axes of rotation of the brushes slightly away from the vertical (to provide a brush anhedral or dihedral tilt), the bushes can be induced to provide forward propulsion whenever the machine is operational.
A problem with these machines is that they lack directional stability. This arises from the lack of guiding constraint provided by rotating work heads and by the dual pivoted handle which permits the user to make easy side-to-side sweeping movements along arcs, but is less suited to straight line movement of the machine methodically over a surface to be cleaned. If the respective brushes wear differentially, then the machine may develop a direction bias away from the intended machine direction of travel. To deal with these issues the present applicant's international patent application PCT/GB2019/051123 discloses a similar floor scrubbing machine which includes a central guide wheel which supports a handle portion and associated cleaning and wastewater reservoirs and any battery or energy storage device. The wheel takes some weight of the machine and may be directly steered by the handle portion acting on a wheel fork. The guide wheel prevents lateral or directional drift of the machine under propulsion and provides wheels steering of the machine. This provides excellent direction stability as well as the ability to turn in tight arcs by yawing of the machine around the guide wheel.
A problem with machines which rely upon propulsion by counter-rotating discs is that the amount of propulsive force is coupled to the rotational speed of the brushes, and thus is felt whenever the scrubbing action takes place. The machine can seem to run-away from the operator, and the user may need to drag the machine back to re-treat persistent dirty floor areas, which can be inconvenient and tiresome. There is a need to provide a floor scrubbing machine of the type described above in which the user is better able to control the progress of the machine during the floor treatment process, so as to permit that it is not necessarily coupled to the brushing action and is generally more flexible in operation and propulsive effect.
These aims and others are met by the present invention in its various aspects, as will be evident from the following description.
According to one aspect of the present invention there is provided a hand guided, walk-behind floor treatment machine comprising:
-
- a base portion provided with and supported by at least one rotatable work head for treating the floor,
- drive means for rotating the work head with respect to the base portion,
- guide wheel means for supporting the handle portion and/or base portion on the floor, the guide wheel means having a substantially transverse axis of rotation with respect to the base portion so as to permit machine travel over the floor in a working direction,
- a handle portion for steering or guiding the machine in the working direction of travel, a lower region of which handle portion is provided with an articulated joint arrangement which permits pivoting of the handle portion with respect to the base portion during machine operation, the handle portion lower region being connected to the guide wheel means or base portion so as to permit steering by manipulation of an upper region of the handle.
Preferably a motor traction drive is provided for driving the guide wheel means so as to permit self-propulsion of the machine over the floor. A motor controller is usually provided for controlling the operation of the motor traction drive.
The motor traction drive may be provided with a motor controller which permits the drive to be activated or de-activated. The motor controller is preferably configured to permit motor traction drive control independent of the operation of the work head drive means.
The motor controller may be configured to provide traction drive speed control. The motor controller speed may be adapted to permit continuously variable speed control, or stepped speed control, or the adoption of discrete single speed settings. In a simple arrangement, a predetermined preferred speed may be provided as a setting. Several such pre-determined settings may be provided. These may be selected as suitable for particular floor types (wood, tile, concrete etc), or for treatment types (such as for polishing, light scrubbing, or heavy scrubbing), or to adapt for different brush stiffnesses. The motor controller may be configured to provide a reverse drive of the guide wheel means so that the machine may be propelled backwards.
The guide wheel means may comprise one or more wheels. The wheel means may comprise one or more rollers, one or more balls, or caterpillar tracks. In a preferred arrangement there may be a single guide wheel.
The guide wheel means may have a fixed transverse axis of rotation with respect to the base portion, so that the base portion turns correspondingly left or right as the wheel means is yaw steered.
In other arrangements the guide wheel means may comprise two wheels disposed side by side. The wheels may be mechanically connected to one another. For example, they may be coaxially disposed, preferably with a common axle. One wheel may be able to freewheel with respect to the other, or may be connected together so that rotation of one wheel causes rotation of the other wheel. In a preferred arrangement the two wheels may be connected by a differential transmission mechanism which permits rotation of one wheel at a different rate or direction with respect to the other.
The motor traction drive may comprise an electric motor, preferably combined with a transmission. The transmission may comprise a chain, gear train, a transmission band or toothed drive belt, or combinations thereof.
The motor traction drive may be carried by the handle portion, or the base portion, or may be associated with and carried by the guide wheel. In a preferred arrangement there is a wheel hub drive incorporated into at least one wheel of the guide wheel means.
The motor traction drive will typically be an electric device, with power supplied by batteries or cells, or from electrical mains power supply.
A user interface may be provided which includes controls for actuation and operation of the motor traction drive. The interface is preferably disposed at an upper end region of the handle portion. The interface may be in the form of a panel.
The user interface may be provided with user-operable controls adapted to permit user-selective on/off actuation of the motor traction drive, and optionally user selective speed control of the motor traction drive. The controls may be adapted to permit selective operation so as to provide forward drive in the working direction or reverse drive in the opposite direction.
There may be two guide wheels and each may be independently drivable/rotatable by the traction drive so as to permit steering assistance, or yawing, by differential wheel rotation.
The lower region of the handle portion may be attached to the wheel means via the articulated joint and which permits up/down pivoting of the handle about the joint. The articulated joint arrangement may also permit side-to-side pivoting of the handle about the joint. The up/down pivot of the articulated joint may be provided at a pivot coaxial with the wheel means axis of rotation. The side-to-side pivot of the articulated joint may be provided at a location vertically spaced apart from the up/down pivot. The articulated joint may comprise a yoke or fork which accommodates a wheel, roller or ball of the guide wheel means, which yoke pivots about the wheel rotation axis. The side-to-side pivot may be disposed on an upper bridging portion of the yoke.
The handle portion's articulated joint arrangement may be configured to permit fore/aft and side to side pivoting of the handle portion with respect to the base portion or guide wheel means. The joint arrangement may be configured to permit the transfer of steering torque applied by a user to the handle portion to the guide wheel means or base portion, thereby to permit yaw steering of the guide wheel means with the base portion left or right to vary the direction of travel.
One example of a suitable joint arrangement is a universal joint (or cardan joint). The cardan joint may be configured to act on the guide wheels means to yaw steer the guide wheel means along with the base portion.
The cardan joint may comprise a side-to-side pivot which comprises a U-section bracket rotated 90 degrees with respect to a yoke which receives a lower end of the handle portion.
Instead of the cardan joint, or another assembly of pivots, there may be provided a flexible strut member via which the handle portion is connected to the base portion or guide wheel means. The strut as a generally vertical disposition until the handle if pivoted away from the vertical by bending of the strut member. This permits the handle portion to pivot about the strut member forwards or backwards and left or right (from side to side). The strut member also permits transmission of torque from the handle portion to the guide wheel means or base portion, so as to steer the base portion and/or guide wheel means. The flexible strut member may comprise an elongate tubular member. The flexible tubular member may be as described in WO2020234904A1 (Moro & Moro).
In use the weight of the machine is typically supported partially by the guide wheel means and partially by the work head(s), and any other ancillary supports such as secondary rollers or wheels. Preferably the base unit is substantially entirely supported by the work head(s), and the guide wheels means supports the handle portion (and any associated attachments, such as control panel, cleaning liquid reservoir and dirty water tank). Any squeegee suction unit is usually self-supporting on rollers or wheels, but trails behind the work heads.
The handle portion may support a reservoir for floor cleaning liquid. The machine may be provided with a suction drive and an associated squeegee collection apparatus. This will usually be arranged to be trailed behind the work head(s) to collect and store used cleaning fluid lifted from the floor in a dirty water tank. The dirty water tank is supported by the handle portion.
When the handle portion is connected to the guide wheel, the guide wheel will take the weight of the handle portion and any supported items such as the cleaning liquid reservoir or the dirty water tank. This can prevent overloading of the work heads, whilst also ensuring that a good contact is made between the guide wheel and the floor.
The handle portion is preferably lockable in a substantially vertical parked orientation in which the pivoting of the handle portion with respect to the base portion is disabled. In this case the articulated joint arrangement can be selectively immobilised in the vertical parked orientation, such as by engagement of a tooth and detent feature.
The guide wheel means may be coupled to the base portion by a linkage arrangement which permits vertical travel of the base portion and associated work head or heads with respect to the guide wheel means.
The linkage arrangement provides may provide transverse constraint to limit or prevent yawing of the base portion with respect to the guide wheel means, so that when the guide wheel means is yawed the base portion yaws with it, and vice versa.
The linkage arrangement may comprise a pitch pivotal connection between the base portion and the guide wheel means. Preferably the pitch pivotal connection is coaxial with the transverse axis of rotation of the guide wheel means. Said pitch pivotal connection permits the vertical travel of the base portion with respect to the wheel means.
Said one or more rotatable work head may support the base portion on the floor surface with the linkage arrangement permitting limited floating vertical travel of the work head(s) with respect to the guide wheel means.
The floor treatment machine may be configured so that the base portion and associated work head or heads are provided at a front region of the machine. The guide wheel means may be disposed aft of the work head or heads and base portion. The linkage arrangement may act between the guide wheel means and base portion, and is preferably disposed generally centrally with respect to the work head or heads.
Work head rotation on the floor preferably provides no net propulsive effect on the machine. In other words, the work heads are not tilted substantially from the vertical in a manner which can induce drift or propulsion over the floor surface. However, in alternative configurations, conventional brush propulsion by use of contra-rotating work heads and appropriate tilting of the work heads' rotational axes could be used to provide an alternative propulsion method, or supplementary propulsion effect.
The drive means preferably comprises one or more electric motors carried by the base portion and coupled to the work head or heads. A single motor can drive multiple work heads (via a suitable transmission of belts, gears or chains), or each motor can directly drive an associated work head.
In a preferred arrangement there are two generally disc-shaped work heads disposed side-by-side and oriented to rotate about respective parallel vertical axes of rotation.
The motors or transmission may be configured and/or controlled to cause the work heads to counter rotate with respect to one another, which provides a balanced cleaning effect.
A distal end of the handle portion may conveniently be provided with a transversely oriented handlebar for the user to grip with a hand on each side of the bar.
In a preferred aspect of the invention, the machine is a wet scrubbing machine. It may be provided with a cleaning fluid reservoir and cleaning fluid delivery outlet. A squeegee liquid collector is preferably provided which is coupled to the machine by a trailing linkage. The linkage may permit up/down travel of the squeegee collector with respect to the wheels means. The trailing linkage is preferably pivotably coupled to the wheel means co-axially with the transverse axis of the wheel means. The machine may be provided with a squeegee suction drive and dirty liquid collection reservoir.
The handlebar may be provided with a speed control lever or twist grip and cleaning fluid dispensing actuator.
Following is a description by way of example only and with reference to the accompanying drawings of one mode for putting the present invention into effect.
In the drawings:
In
The bottom end region of the handle portion 12 is pivotally attached between upstanding ear portions of a U-section mounting bracket 14. The pivot is oriented fore-aft to enable side-to-side rotation of the handle portion relative to the bracket 14 about a pivot axis 15, as shown in the arrows A, A′ of
The bracket 14 has a lower region which is configured as a fork or yoke 17 formed by two spaced apart downwardly extending cheek plates. A guide wheel 18 is located between the cheek plates and mounted for rotation about an axle 19, as shown in
The wheel is shown isolated and in more detail in
On the opposite side of the guide wheel (see
In
Various touch tabs (not shown) may be provided to permit selection of modes corresponding to various combinations of the floor properties (wood, carpet, vinyl, tiles, paving slabs, concrete and corresponding work head brush attachments). The motor traction speed may be adjusted to preferred settings associated with the floor and brush responses. The panel and the controller can be configured to provide integrated control of the work head drive motors (one 26 indicated in
For example, a slow traction drive speed with high work head rotation speeds can be used for tough scrubbing jobs. Unlike work head-based propulsion systems, the work head rotation is not tied to an associated propulsive speed when using a wheeled traction drive. Speed increase and decrease tabs on the panel allow fine tuning of the traction speed by the user (if required). The incremental speed increase/decrease can be gradual or stepped.
In the present embodiment the wheel 18 is mounted to enable rotation about a single transverse axis and is otherwise fixed in position relative to the base of the machine. However, in other embodiments, the wheel 18 may be configured to lean either left or right into a turn as a user manoeuvres the machine 18 around the floor surface. This can improve the handling of the machine 10. The same leaning could apply to other wheel means such as rollers or balls.
A pair of elongate, forwardly extending, spaced apart mounting struts 21 are pivotally attached at rear end regions thereof to opposite respective sides the wheel axle 19 projecting from either side of the wheel 18. Front end regions of each strut are attached to a pair of upstanding, spaced apart generally triangular brackets 22 formed on a rectangular work base plate 23. The attachment is made via a pivot connection 24 having a transverse axis of rotation.
The base portion supports thereon two electric motors side by side which are a left scrubber electric motor 25 and a right scrubber electric motor 26. A left scrubber brush 27 and a right scrubber brush 28 are attached under the base portion 23 to depending respective rotors (not shown) of the electric motors. The left scrubber and right scrubber are mounted to the rotors using conventional means such as a hub or chuck (not shown).
Each scrubber brush 27, 28 comprises a disc shaped base portion 29, and an annular array of fibre brushes 30, fixed an underside of the base portion. The scrubber brushes are arranged to enable rotation in opposite directions and about parallel vertical axes as shown in
Pivotally mounted to the rear of the wheel 18 is a squeegee collector 30, best seen in
A left rear wheel assembly 35 and a right rear wheel assembly 36 are both mounted to the collector arm 31 and projecting rearwardly and co-terminously. Each rear wheel assembly comprises a rear castor wheel. The squeegee collector is attached to the wheel axis 19 by a pair of transversely spaced apart rearwardly extending struts 38, so that the collector can pivot up/down around the wheel's axis. The squeegee collector can thus be folded up or down for storage. Furthermore, the collector can, when in use, follow floor undulations without losing suction as the machine move forwards.
In the foregoing description and the associated drawings, we have not shown certain features which will typically be present, but which are of little relevance to the core aspects of the invention. These include a cleaning liquid reservoir and dispenser, a suction drive for the squeegee collector, or a dirty water reservoir fed by the squeegee collector. These are well known to the person skilled in the art so are not described in detail herein. For polishing machines or burnishing machines and the like no such ancillary features may be necessary or are optional.
Machines in accordance with the present invention relate to the field of floor treatment machines for scrubbing, polishing, sanding or burnishing floors, and in particular machines in which one or more driven rotatable work heads (such as scrubbing brushes) are provided for agitating the floor surface. The disclosure provides a hand guided, walk-behind floor treatment machine comprising: a base portion provided with and supported by at least one rotatable work head for treating the floor, drive means for rotating the work head with respect to the base portion, guide wheel means for supporting the handle portion and/or base portion on the floor, the guide wheel means having a substantially transverse axis of rotation with respect to the base portion so as to permit machine travel over the floor in a working direction, a handle portion for steering or guiding the machine in the working direction of travel, a lower region of which handle portion is provided with an articulated joint arrangement which permits pivoting of the handle portion with respect to the base portion during machine operation, the handle portion lower region being connected to the guide wheel means or base portion so as to permit steering by manipulation of an upper region of the handle, wherein a motor traction drive is provided for driving the guide wheel means so as to permit self-propulsion of the machine over the floor and a motor controller for controlling the operation of the motor traction drive. The motor controller permits the traction drive to be activated or de-activated. The motor controller may be configured to permit motor traction drive control independent of the operation of the work head drive means. The motor controller is configured to provide traction drive speed control. The motor controller is adapted to permit continuously variable speed control, and/or stepped incremental speed control, and/or the adoption of one of a plurality of discrete single speed settings. The motor controller may be configured to provide a user-selectable reverse drive mode of the guide wheel means so that the machine may be propelled backwards.
Claims
1. A hand guided, walk-behind floor treatment machine comprising:
- a base portion provided with and supported by at least one rotatable work head for treating the floor,
- drive means for rotating the work head with respect to the base portion,
- guide wheel means for supporting the handle portion and/or base portion on the floor, the guide wheel means having a substantially transverse axis of rotation with respect to the base portion so as to permit machine travel over the floor in a working direction,
- a handle portion for steering or guiding the machine in the working direction of travel, a lower region of which handle portion is provided with an articulated joint arrangement which permits pivoting of the handle portion with respect to the base portion during machine operation, the handle portion lower region being connected to the guide wheel means or base portion so as to permit steering by manipulation of an upper region of the handle,
- wherein a motor traction drive is provided for driving the guide wheel means so as to permit self-propulsion of the machine over the floor and a motor controller is provided for controlling the operation of the motor traction drive.
2. A machine as claimed in claim 1 wherein the motor controller permits the traction drive to be activated or de-activated.
3. A machine as claimed in claim 1 wherein the motor controller is configured to permit motor traction drive control independent of the operation of the work head drive means.
4. A machine as claimed in claim 1 wherein the motor controller is configured to provide traction drive speed control.
5. (canceled)
6. (canceled)
7. A machine as claimed in claim 1 wherein the guide wheel means comprise one or more wheels, preferably a single wheel.
8. A machine as claimed in claim 1 wherein the guide wheel means has a fixed transverse axis of rotation with respect to the machine base portion, so that the base portion turns correspondingly left or right as the wheel means is yaw steered.
9. A machine as claimed in claim 1 wherein the guide wheel means comprises two wheels disposed side by side.
10. A machine as claimed in claim 9 wherein the wheels are mechanically connected to one another by a differential transmission mechanism which permits rotation of one wheel at a different rate or direction with respect to the other.
11. A machine as claimed in claim 1 wherein the motor traction drive comprises at least one electric motor combined with a transmission which comprises a chain, a gear train, a transmission band or a toothed drive belt or combinations thereof.
12. A machine as claimed in claim 1 wherein the motor traction drive is disposed on or in the guide wheel in the form of a wheel hub drive.
13. A machine as claimed in claim 12 wherein a user interface for the motor controller is provided which interface includes controls for operation of the motor traction drive, wherein the user interface is provided with user-operable controls adapted to permit user-selective on/off actuation of the motor traction drive, and optionally user selective speed control of the motor traction drive, and optionally selective operation to provide forward drive in the working direction or reverse drive in the opposite direction.
14. (canceled)
15. A machine as claimed in claim 1 wherein the handle portion's articulated joint arrangement is adapted to permit fore/aft and side to side pivoting of the handle portion with respect to the base portion and wherein the joint arrangement also permits the transfer of steering torque applied by a user to the upper handle portion to the guide wheel means or base portion, thereby to permit yaw steering of the guide wheel means left or right.
16. A machine as claimed in claim 1 wherein the joint arrangement comprises a cardan joint configured to act on the guide wheels means to yaw steer the guide wheel means along with the base portion to which the guide wheel means is connected.
17. A machine as claimed in claim 15 wherein a transversely oriented pivot of the joint arrangement is provided by an axle of the guide wheel means.
18. A machine as claimed in claim 17 wherein a wheel fork forming a lower region of the handle portion is connected to the axle to permit up/down pivoting of the handle portion along the direction of travel of the machine.
19. A machine as claimed in claim 1 wherein in use the weight of the machine is supported partially by the guide wheel means and partially by the work head(s).
20. (canceled)
21. A machine as claimed in claim 1 wherein the machine is provided with a suction drive and an associated squeegee collection apparatus which is arranged to be trailed behind the work head(s) to collect and store used cleaning fluid lifted from the floor in a dirty water tank.
22. (canceled)
23. (canceled)
24. (canceled)
25. A machine as claimed in claim 1 wherein the guide wheel means is coupled to the base portion by a linkage arrangement which permits vertical up/down travel of the base portion and associated work head or heads with respect to the guide wheel means.
26. (canceled)
27. (canceled)
28. (canceled)
29. (canceled)
30. (canceled)
31. (canceled)
32. (canceled)
33. (canceled)
34. A machine as claimed in claim 1 wherein the base portion and associated work head or heads are provided at a front region of the machine, the guide wheel means is disposed between or aft of the work head or heads.
35. A machine as claimed in claim 1 configured and arranged so that work head rotation on the floor provides substantially no net propulsive effect on the machine.
36. A machine as claimed in claim 1 wherein the drive means comprises one or more electric motors carried by the base portion and coupled to the work head or heads.
37. A floor treatment machine as claimed in claim 36 wherein there are two generally disc-shaped work heads disposed side-by-side and oriented to rotate about respective parallel vertical axes of rotation.
38. A floor treatment machine as claimed in claim 37 wherein the motor or motors are configured and/or controlled to cause the work heads to contra-rotate with respect to one another.
39. (canceled)
Type: Application
Filed: Jul 21, 2022
Publication Date: Oct 17, 2024
Applicant: NUMATIC INTERNATIONAL LIMITED (Surrey)
Inventors: Matthew FOOKS (Somerset), Matthew BRIGHT (Somerset), Lewis WARREY (Somerset), Piotr BUKOWSKI (Somerset)
Application Number: 18/291,503