Golf Club Head With Heel And Toe Stiffeners
A golf club head with plate-like, heel and toe side internal stiffeners is disclosed herein. Each stiffener has a planar portion extending approximately parallel with a portion of the striking face, and is entirely disposed within an interior cavity of the golf club head. The heel side stiffener is connected to top, sole, and heel walls of the club head, with a toe-side edge unconnected to any other portion of the head, and the toe side stiffener is connected to the top, sole, and toe walls of the club head, with a heel-side edge unconnected to any other portion of the head. The toe and heel side edges may have large concavities that distribute mass away from the geometric face center and toward the heel and toe sides of the golf club head.
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The present application is a continuation of U.S. patent application Ser. No. 17/887,732, filed on Aug. 15, 2022, which is a continuation of U.S. patent application Ser. No. 17/875,644, filed on Jul. 28, 2022, and issued on Jun. 4, 2024 as U.S. patent Ser. No. 11/998,811, which is a continuation of U.S. patent application Ser. No. 17/367,479, filed on Jul. 5, 2021, and issued on Aug. 2, 2022, as U.S. patent Ser. No. 11/400,349, which is a continuation of U.S. patent application Ser. No. 16/951,105, filed on Nov. 18, 2020, and issued on Jul. 6, 2021, as U.S. patent Ser. No. 11/052,293, which claims priority to U.S. Provisional Application No. 63/077,601, filed on Sep. 12, 2020, the disclosure of each of which is hereby incorporated by reference in its entirety herein.
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
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- Not Applicable
The present invention relates to a golf club head, and particularly a hybrid-type golf club head, with plate-like heel and toe stiffeners extending between, and connecting, crown and sole portions of the golf club head.
Description of the Related ArtThe prior art discloses various golf club heads having interior structures. For example, Kosmatka, U.S. Pat. No. 6,299,547 for a Golf Club Head with an Internal Striking Plate Brace, discloses a golf club head with a brace to limit the deflection of the striking plate. Yabu, U.S. Pat. No. 6,852,038 for a Golf Club Head and Method of Making the Same, discloses a golf club head with a sound bar. Galloway, U.S. Pat. No. 7,118,493 for a Multiple Material Golf Club Head discloses a golf club head with a composite aft body having an interior sound component extending upward from a sole section of a metal face component. Seluga et al., U.S. Pat. No. 8,834,294 for a Golf Club Head with Center of Gravity Adjustability discloses a golf club head with a tube having a mass for adjusting the CG of a golf club head. Dawson et al., U.S. Pat. No. 8,900,070 for a Weighted Golf Club Head discloses a golf club head with an interior weight lip extending from the sole towards the face. However, the prior art fails to disclose an interior structure that increases ball speed and reduces stress in the face at impact, without over-stiffening the head in regions where it needs to flex.
BRIEF SUMMARY OF THE INVENTIONOne aspect of the present invention is a golf club head comprising a metal body comprising a sole portion, a front wall, a return portion, a hosel, a heel side with a heel side wall, a toe side with a toe side wall, a flange portion encircling an upper opening, an interior cavity, a volume of 75 cc to 460 cc, and a face opening in the front wall, a composite crown insert affixed to the body to cover the upper opening, a metal face insert comprising a striking face surface, a rear surface, and a geometric face center, the face insert affixed to the body to cover the face opening, a heel side stiffener comprising a first planar front surface, a first planar rear surface, a first upper edge connected to the return section, a first lower edge connected to the sole portion, a first heel edge connected to the heel side wall, and a first toe edge, a toe side stiffener comprising a second planar front surface, a second planar rear surface, a second upper edge connected to the return section, a second lower edge connected to the sole portion, a second toe edge connected to the toe side wall, and a second heel edge, wherein each of the heel side stiffener and toe side stiffener is disposed entirely within the interior cavity, wherein each of the first and second planar front surfaces extends approximately parallel with a rear surface of the face insert, wherein the first toe edge is spaced a distance of at least 1 inch measured along a horizontal y-axis from the second heel edge, and wherein each of the heel side stiffener and the toe side stiffener is spaced a distance from the rear surface of the face insert of no more than 0.85 inch measured along a horizontal x-axis.
In some embodiments, the first toe edge may be spaced a distance of at least 0.25 inch from the geometric face center measured along a horizontal y-axis. In other embodiments, the second heel edge may be spaced a distance of at least 0.65 inch from the geometric face center measured along a horizontal y-axis. In a further embodiment, the first toe edge may be spaced a distance of at least 0.25 inch from the geometric face center measured along a horizontal y-axis. In another, embodiment, the first toe edge may be spaced a distance of approximately 1.2 inch from the geometric face center, and the second heel edge may be spaced a distance of approximately 1.4 inch from the geometric center. In any embodiment, each of the heel side stiffener and the toe side stiffener may have a maximum thickness of 0.2 inch. In a further embodiment, each of the heel side stiffener and the toe side stiffener may have a variable thickness. In some embodiments, at least one of the first toe edge and the second heel edge may have a concavity. In a further embodiment, each of the first toe edge and the second heel edge may have a concavity.
Another aspect of the present invention is a hybrid golf club head comprising a metal body comprising a sole portion, a front wall, a return portion, a hosel, a heel side with a heel side wall, a toe side with a toe side wall, a flange portion encircling an upper opening, an interior cavity, a volume of 75 cc to 250 cc, and a face opening in the front wall, a composite crown insert affixed to the body to cover the upper opening, a metal face insert comprising a striking face surface, a rear surface, and a geometric face center, the face insert affixed to the body to cover the face opening, a planar heel side stiffener comprising a first front surface, a first rear surface, a first upper edge connected to the return section, a first lower edge connected to the sole portion, a first heel edge connected to the heel side wall, and a first toe edge, a planar toe side stiffener comprising a second front surface, a second rear surface, a second upper edge connected to the return section, a second lower edge connected to the sole portion, a second toe edge connected to the toe side wall, and a second heel edge, wherein each of the planar heel side stiffener and the planar toe side stiffener is disposed entirely within the interior cavity, wherein each of the first and second front surfaces extends approximately parallel with a rear surface of the face insert, wherein the first toe edge is spaced a distance of at least 0.90 inch measured along a horizontal y-axis from the second heel edge, wherein each of the planar heel side stiffener and the planar toe side stiffener is spaced a distance from the rear surface of the face insert of no more than 0.85 inch measured along a front-to-back x-axis, and wherein each of the planar heel side stiffener and the planar toe side stiffener has a variable thickness that is no greater than 0.20 inch.
In some embodiments, the first toe edge may be spaced a distance of approximately 1.2 inch from the geometric face center, and wherein the second heel edge may be spaced a distance of approximately 1.4 inch from the geometric center. In another embodiment, the first toe edge may be spaced a first distance from the geometric face center measured along a horizontal y-axis, the second heel edge may be spaced a second distance from the geometric center measured along the horizontal y-axis, and the second distance may be greater than or equal to the first distance. In a further embodiment, the second distance may be at least 0.40 inch greater than the first distance. In another embodiment, the second distance may be at least 0.65 inch, and the first distance may be at least 0.25 inch.
In any of the embodiments, the sole portion may comprise a weight port. In another embodiment, at least one of the first toe edge and the second heel edge may have a concavity. In a further embodiment, each of the first toe edge and the second heel edge may have a concavity. In any of the embodiments, the return section may comprise at least one upper rib, and at least one of the first upper edge and the second upper edge may be connected to the at least one upper rib. In any of the embodiments, the sole portion may comprise at least one lower rib, and at least one of the first lower edge and the second lower edge may be connected to the at least one lower rib. In a further embodiment, the return section may comprise at least one upper rib, and at least one of the first upper edge and the second upper edge may be connected to the at least one upper rib
Having briefly described the present invention, the above and further objects, features and advantages thereof will be recognized by those skilled in the pertinent art from the following detailed description of the invention when taken in conjunction with the accompanying drawings.
The present invention is directed to a golf club head, and particular a hybrid golf club head, with stiffeners that extend between crown and sole portions and that are entirely contained within heel and toe regions of the body. The dimensions of the stiffeners, and particularly their heel-to-toe widths, are related to the dimensions of the body of the golf club head, particularly its shaping, volume, heel to toe width, and front to back length. The plate-like stiffeners engage the heel and toe walls, but allow for necessary flex and deflection of the sole and crown hinge region near the center of the face during impact with a golf all, thereby reducing characteristic time while maintaining coefficient of restitution and ball speed. The location of the stiffeners' masses at the heel and toe portions of the club head also benefits the club's moments of inertia, and are mass efficient because they do not need to span the tallest section of the golf club head near the center of the face.
A first, preferred embodiment is shown in
The body 20 also includes a heel-side stiffener 50 and a toe-side stiffener 60. The heel side stiffener 50 has a heel edge 52 that is affixed to the heel side wall 23a, a toe edge 54 that faces the hollow interior 29, a front surface 56 facing the front wall 21 and the face insert 30, and a rear surface 58 facing the rear side 12 of the golf club head 10. The heel-side stiffener 50 also includes an upper edge 51 that is affixed to the return portion 28a and a lower edge 53 that is affixed to the sole portion 22. The toe-side stiffener 60 has a toe edge 62 that is affixed to the toe side wall 25a, a heel edge 64 that faces the hollow interior 29, a front surface 66 facing the front wall 21 and the face insert 30, and a rear surface 68 facing the rear side 12 of the golf club head 10. The toe-side stiffener 60 also includes an upper edge 61 that is affixed to the return portion 28a and a lower edge 63 that is affixed to the sole portion 22.
When the golf club head 10 is fully assembled, the entire heel edge 64 of the toe-side stiffener 60 is spaced a distance D1 of at least 0.9 inch from the entire toe edge 54 of the heel-side stiffener 50 as shown in
Each of the stiffeners 50, 60 has a maximum thickness of no more than 0.20 inch, and have variable thicknesses that taper from their midsections towards the edges of the stiffeners 50, 60. In the preferred embodiment, the heel-side stiffener 50 has an average thickness of 0.045 inch, while the toe-side stiffener 60 has an average thickness of 0.067 inch.
The preferred embodiment confers performance improvements on the golf club head when compared with an identical golf club head that lacks the novel stiffeners 50, 60. As shown in Table I, the stiffeners 50, 60 increases the MOI along the x and z axes, which are particularly important for spin robustness in hybrid-type golf club heads. The stiffeners also move the center of gravity (cg) closer to the face along the horizontal, face to rear x-axs. As shown in Table II, while the characteristic time drops slightly, the stiffeners 50, 60 maintain the coefficient of restitution (COR) and ball speed compared with a golf club head having no stiffeners 50, 60, and also reduce stress on the golf club head 10.
A second embodiment is shown in
In each of the embodiments, the front and rear surfaces 56, 58, 66, 68 of the stiffeners 50, 60 are planar and preferably extend approximately parallel with the rear surface 36 of the face insert 30. The return section 28a and the sole portion 22 also each have reinforced portions, taking the form of upper and lower ribs 28b, 22a, to which the stiffeners 50, 60 are affixed. Each stiffener 50, 60 is preferably integrally formed with the body 20, but in alternative embodiments one or both of them can be manufactured separately from the body 20 and then affixed within the hollow interior 29 using welding, brazing, or adhesives. Also, in each embodiment, both stiffeners 50, 60 are entirely located within 1 inch of the rear surface 36 of the face insert 30 measured along a front-to-back x-axis, and more preferably are spaced a distance D7 of no more than 0.85 inch. In any of the embodiments, either or both of the stiffeners 50, 60 may have a through-hole or cutout 100, as shown in
From the foregoing it is believed that those skilled in the pertinent art will recognize the meritorious advancement of this invention and will readily understand that while the present invention has been described in association with a preferred embodiment thereof, and other embodiments illustrated in the accompanying drawings, numerous changes, modifications and substitutions of equivalents may be made therein without departing from the spirit and scope of this invention which is intended to be unlimited by the foregoing except as may appear in the following appended claims. The section titles included herein also are not intended to be limiting. Therefore, the embodiments of the invention in which an exclusive property or privilege is claimed are defined in the following appended claims.
Claims
1. A golf club head comprising:
- a body comprising a front wall, a sole portion, a return portion, a heel side wall, and a toe side wall, the body defining an interior cavity;
- a heel side stiffener comprising a first planar front surface, a first planar rear surface, a first upper edge connected to the return portion, a first lower edge connected to the sole portion, a first heel edge connected to the heel side wall, a first toe edge, and a first interior edge defining a first through-hole in the heel side stiffener; and
- a toe side stiffener comprising a second planar front surface, a second planar rear surface, a second upper edge connected to the return portion, a second lower edge connected to the sole portion, a second toe edge connected to the toe side wall, a second heel edge, and a second interior edge defining a second through-hole in the toe side stiffener;
- wherein the first toe edge is spaced a distance of at least 1 inch measured along a horizontal y-axis from the second heel edge;
- wherein the first toe edge is spaced a first distance of at least 0.25 inch measured along a horizontal y-axis from a geometric face center of the front wall; and
- wherein the second heel edge is spaced a second distance of at least 0.65 inch measured along the horizontal y-axis from the geometric face center of the front wall.
2. The golf club head of claim 1, wherein the second distance is greater than the first distance.
3. The golf club head of claim 1, wherein the second planar front surface comprises a second planar front surface area, wherein the second through-hole comprises a second through-hole area measured in the same plane as the second planar front surface, and wherein the second through-hole area is greater than the second planar front surface area.
4. The golf club head of claim 1, wherein the first planar front surface comprises a first planar front surface area, wherein the first through-hole comprises a first through-hole area measured in the same plane as the first planar front surface, and wherein the first through-hole area is greater than the first planar front surface area.
5. The golf club head of claim 1, wherein the first toe edge is spaced a distance of approximately 1.2 inch from the geometric face center, and wherein the second heel edge is spaced a distance of approximately 1.4 inch from the geometric center.
6. The golf club head of claim 1, wherein each of the heel side stiffener and the toe side stiffener has a maximum thickness of 0.2 inch.
7. A golf club head comprising:
- a hybrid-type body comprising a sole portion, a front wall comprising a striking face surface, a return portion, a heel side wall, and a toe side wall, wherein the hybrid-type body defines an interior cavity;
- a heel side stiffener comprising a first planar front surface having a first planar front surface area, a first planar rear surface, a first upper edge connected to the return portion, a first lower edge connected to the sole portion, a first heel edge connected to the heel side wall, a first toe edge, and a first interior edge defining a first through-hole in the heel side stiffener having a first through-hole area that is greater than the first planar front surface area; and
- a toe side stiffener comprising a second planar front surface having a second planar front surface area, a second planar rear surface, a second upper edge connected to the return portion, a second lower edge connected to the sole portion, a second toe edge connected to the toe side wall, a second heel edge, and a second interior edge defining a second through-hole in the toe side stiffener having a second through-hole area that is greater than the second planar front surface area;
- and
- wherein each of the first and second planar front surfaces extends approximately parallel with the striking face surface.
8. The golf club head of claim 7, wherein the first toe edge is spaced a distance of at least 1 inch measured along a horizontal y-axis from the second heel edge.
9. The golf club head of claim 7, wherein the first toe edge is spaced a first distance of at least 0.25 inch measured along a horizontal y-axis from the geometric face center, and wherein the second heel edge is spaced a second distance of at least 0.65 inch measured along the horizontal y-axis from the geometric face center.
Type: Application
Filed: Jul 15, 2024
Publication Date: Nov 7, 2024
Applicant: Topgolf Callaway Brands Corp. (Carlsbad, CA)
Inventors: Patrick C. Davis (Carlsbad, CA), Michael J. Murphy (Carlsbad, CA)
Application Number: 18/772,568