INTEGRATED ELECTRO-HYDRAULIC UNIT HAVING AN INTERNAL POSITION SENSOR
An integrated electro-hydraulic unit includes a hydraulic machine, an electric machine, a position sensor, and a housing enclosing the hydraulic machine, the electric machine, and the position sensor. The hydraulic machine has a rotary working group configured to pump a working fluid. The rotary working group has a shaft. The electric machine includes an electric machine stator and an electric machine rotor which is driven by an electric field produced by the stator and which drives the shaft of the rotary working group. The position sensor is at least partially positioned on the shaft and is configured to sense a positional characteristic of the shaft.
The present invention relates generally to the field of electrically driven hydraulic pumps, commonly referred to as ePumps. Specifically, the present invention relates to the field of integrated electro-hydraulic units having internal position sensors.
SUMMARYThe present invention provides, in one aspect, an integrated electro-hydraulic unit including a hydraulic machine, an electric machine, a position sensor, and a shared housing enclosing the hydraulic machine, the electric machine, and the position sensor. The hydraulic machine has a rotary working group configured to pump a working fluid. The rotary working group has a shaft. The electric machine includes an electric machine stator and an electric machine rotor which is driven by an electric field produced by the stator and which drives the shaft of the rotary working group. The position sensor is at least partially positioned on the shaft and configured to sense a positional characteristic of the shaft.
The present invention provides, in another aspect, an integrated electro-hydraulic unit including a hydraulic machine, an electric machine encircling the hydraulic machine, a position sensor, and a housing at least partially surrounding the hydraulic machine and the electric machine. The hydraulic machine includes a rotary working group configured to pump a working fluid. The rotary working group has a shaft which defines a rotational axis and a bearing which supports the shaft. The electric machine includes an electric machine stator and an electric machine rotor which is driven by an electric field produced by the stator and which drives the shaft of the rotary working group. The position sensor is at least partially positioned on the shaft and is configured to sense a positional characteristic of the shaft. Along the rotational axis, the position sensor is positioned between the bearing and a portion of the housing.
The present invention provides, in another aspect, an integrated electro-hydraulic unit including a hydraulic machine, an electric machine encircling the hydraulic machine, a position sensor, and a housing at least partially surrounding the hydraulic machine and the electric machine. The hydraulic machine includes a rotary working group configured to pump a working fluid. The rotary working group has a shaft defining a rotational axis. The electric machine includes an electric machine stator and an electric machine rotor which is driven by an electric field produced by the stator and which drives the shaft of the rotary working group. The position sensor is at least partially positioned on the shaft and is configured to sense a positional characteristic of the shaft. The housing at least partially surrounds the hydraulic machine and the electric machine. The housing defines a first axial end and a second axial end opposite the first axial end. The second axial end is spaced from the first axial end along the rotational axis. The position sensor is positioned between the first axial end and the second axial end of the housing.
Other aspects of the invention will become apparent by consideration of the detailed description and accompanying drawings.
Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways.
A plurality of hardware and software based devices, as well as a plurality of different structural components may be used to implement various embodiments. In addition, embodiments may include hardware, software, and electronic components or modules that, for purposes of discussion, may be illustrated and described as if the majority of the components were implemented solely in hardware. However, one of ordinary skill in the art, and based on a reading of this detailed description, would recognize that, in at least one embodiment, the electronic based aspects of the invention may be implemented in software (for example, stored on non-transitory computer-readable medium) executable by one or more processors.
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In the illustrated embodiment, the housing shell 38 is sandwiched between the axial front casing 42 and the axial end casing 46. Tie rods 56 extend transverse to the axial front casing 42 and axial end casing 46 and parallel to the shared rotational, or central, axis A1 of the electric machine 14 and the hydraulic machine 18. The tie rods 56 secure the axial front casing 42 and the axial end casing 46 to each other with the housing shell 38 therebetween. The housing shell 38, the axial front casing 42 and the axial end casing 46 form a singular shared interior cavity for the positional sensor 30, the electric machine 14 and the hydraulic machine 18, as discussed in further detail below. Specifically, the housing 22 collectively surrounds the electric machine 14, the hydraulic machine 18 and the positional sensor 30. In other words, rather than having the electric machine 14, the hydraulic machine 18 and the positional sensor 30 in individual, separate housings, the electric machine 14, the hydraulic machine 18, and the positional sensor 30 share the common, or collective, housing 22. The housing 22 may be coupled to a bracket 60 via fasteners 64 on the axial front casing 42 and the axial end casing 46. In some constructions, the housing 22 may be coupled to a plurality of brackets via the fasteners 64 on the axial front casing 42 and the axial end casing 46.
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The wiring 80 transmits a signal from the position sensor 30 to the controller 34. In some constructions, the position sensor 30 may wirelessly transmit the signal to the controller 34. The transmitted signal may include the sensed positional characteristic of the shaft 118 (i.e., the angular speed, the degree of rotation, and/or the change in degree of rotation). In response to receiving the transmitted signal, the controller 34 may adjust operation of the electric machine 14. The controller 34 may also determine a second characteristic of the shaft 118 based on the sensed positional characteristic of the shaft 118 (e.g., the controller 34 may determine an angular speed of the shaft based on the sensed degree of rotation). The controller 34 may determine a positional characteristic of the cylinder block 114 based on the sensed positional characteristic of the shaft 118.
Claims
1. An integrated electro-hydraulic unit comprising:
- a hydraulic machine including a rotary working group configured to pump a working fluid, the rotary working group having a shaft;
- an electric machine including an electric machine stator and an electric machine rotor which is driven by an electric field produced by the stator and which drives the shaft of the rotary working group;
- a position sensor at least partially positioned on the shaft and configured to sense a positional characteristic of the shaft; and
- a shared housing enclosing the hydraulic machine, the electric machine, and the position sensor.
2. The integrated electro-hydraulic unit of claim 1, wherein the position sensor is a rotary encoder.
3. The integrated electro-hydraulic unit of claim 1, wherein the position sensor is a resolver.
4. The integrated electro-hydraulic unit of claim 3, wherein the position sensor has a resolver rotor mounted on the shaft and a resolver stator mounted on the shared housing.
5. The integrated electro-hydraulic unit of claim 1, further comprising an electric connector configured to carry power to the electric machine and having control pins, wherein the position sensor is electrically coupled to the control pins of the electric connector.
6. The integrated electrohydraulic unit of claim 1, wherein the hydraulic machine, the electric machine and the position sensor are sealed in the shared housing.
7. The integrated electro-hydraulic unit of claim 1, wherein the positional characteristic is at least one of an angular speed, an angular position and a change of angular position.
8. An integrated electro-hydraulic unit comprising:
- a hydraulic machine including a rotary working group configured to pump a working fluid, the rotary working group having a shaft which defines a rotational axis and a bearing which supports the shaft;
- an electric machine encircling the hydraulic machine, the electric machine including an electric machine stator and an electric machine rotor which is driven by an electric field produced by the stator and which drives the shaft of the rotary working group;
- a position sensor at least partially positioned on the shaft and configured to sense a positional characteristic of the shaft; and
- a housing at least partially surrounding the hydraulic machine and the electric machine,
- wherein, along the rotational axis, the position sensor is positioned between the bearing and an internal surface of the housing.
9. The integrated electro-hydraulic unit of claim 8, wherein the position sensor is a resolver which includes a resolver stator and a resolver rotor, wherein the resolver stator is mounted to the housing, and the resolver rotor is mounted to the shaft.
10. The integrated electro-hydraulic unit of claim 9, wherein the housing includes an axial plate and a projection extending from the axial plate, and wherein the bearing and the resolver stator are mounted to the projection.
11. The integrated electro-hydraulic unit of claim 10, wherein the projection defines a recess, and wherein the bearing and the position sensor are positioned in the recess of the projection.
12. The integrated electro-hydraulic unit of claim 8, wherein the bearing is a first bearing, wherein the rotary working group includes a second bearing supporting the shaft, and wherein, along the rotational axis, the first bearing is positioned between the second bearing and the position sensor.
13. The integrated electro-hydraulic unit of claim 12, wherein the housing includes a front axial plate, a projection extending from the front axial plate, an end axial plate, and a protrusion extending from the end axial plate, and wherein the first bearing is mounted to the projection and the second bearing is mounted to the protrusion.
14. An integrated electro-hydraulic unit comprising:
- a hydraulic machine including a rotary working group configured to pump a working fluid, the rotary working group having a shaft defining a rotational axis,
- an electric machine encircling the hydraulic machine, the electric machine including an electric machine stator and an electric machine rotor which is driven by an electric field produced by the stator and which drives the shaft of the rotary working group;
- a position sensor at least partially positioned on the shaft and configured to sense a positional characteristic of the shaft;
- a housing at least partially surrounding the hydraulic machine and the electric machine, the housing defining a first axial end and a second axial end opposite the first axial end, the second axial end being spaced from the first axial end along the rotational axis,
- wherein the position sensor is positioned between the first axial end and the second axial end of the housing.
15. The integrated electro-hydraulic unit of claim 14, wherein the position sensor has a fixed portion mounted to the housing and a movable portion mounted to the shaft, and wherein the fixed portion is fixed relative to the housing and the movable portion rotates relative to the housing.
16. The integrated electro-hydraulic unit of claim 14, wherein the shaft is positioned between the first axial end and the second axial end of the housing.
17. The integrated electro-hydraulic unit of claim 16, wherein the rotary working group includes a bearing supporting the shaft, and wherein the position sensor is positioned between the first axial end and the bearing.
18. The integrated electro-hydraulic unit of claim 14, wherein the hydraulic machine, the electric machine and the position sensor are sealed within the housing.
19. The integrated electro-hydraulic unit of claim 14, further comprising an electric connector having main power cables configured to carry power to the electric machine, wherein the housing is sealed and the electric connector is sealed to the housing such that the hydraulic machine, the electric machine and the position sensor are sealed within the housing.
20. The integrated electro-hydraulic unit of claim 14, wherein the shaft has a first end and a second end opposite the first end, wherein the housing has a first axial wall defining the first axial end of the housing and a second axial wall defining the second axial end of the housing, and wherein the first end of the shaft is positioned within a first recess of the first axial wall and the second end of the shaft is positioned within a second recess of the second axial wall.
Type: Application
Filed: Aug 25, 2023
Publication Date: Feb 27, 2025
Inventors: Enrique Busquets (Fountain Inn, SC), Andreas Guender (Lohr Am Main)
Application Number: 18/456,185