COLLAPSIBLE SHELTER WITH FLEXIBLE RODS
A collapsible shelter includes a group of legs for supporting the collapsible shelter, a group of outer truss links connected the group of legs, and a group of upper truss links. The collapsible shelter also includes a center hub connected to a first subset of upper truss links of the group of upper truss links. The collapsible shelter further includes a group of mounting points, each mounting point attached to a respective outer truss link of the group of outer truss links. The collapsible shelter also includes a group of flexible rods, each flexible rod having a first end attached to a respective mounting point and a second end attached to the center hub.
The present application claims the benefit of U.S. Provisional Patent Application No. 63/593,928 filed on Oct. 27, 2023, and titled “COLLAPSIBLE SHELTER WITH FLEXIBLE RODS,” the disclosure of which is expressly incorporated by reference in its entirety.
BACKGROUND FieldCertain aspects of the present disclosure generally relate to folding, collapsible structures.
BackgroundPortable rooms, such as tents, screened rooms, or other temporary enclosures, have become essential in various scenarios where a flexible and mobile shelter is needed. These portable structures offer the convenience of transportation and assembly at diverse locations for a wide range of purposes. For example, a tent may serve as a temporary shelter for camping or outdoor recreation, providing protection from the elements while offering a space for rest and relaxation. Similarly, a screened room may be used to offer protection from insects and other pests while allowing occupants to enjoy an unobstructed view of the surrounding environment. In more specialized applications, such as emergency response, portable rooms may be erected quickly for use in crime scene investigations, as medical treatment stations, or even as clean areas to control contamination in sensitive operations.
Despite their versatility, conventional portable rooms often face challenges related to structural stability, particularly when exposed to adverse weather conditions. For instance, tents and other lightweight structures are susceptible to wind pressure, which can lead to deformation, collapse, or displacement. In addition, water pooling on the roof or other surfaces during heavy rain can place undue strain on the structure, increasing the risk of damage and compromising the comfort and safety of the inhabitants. These issues not only affect the durability and usability of portable rooms but also pose significant safety concerns for users, particularly in environments where adverse conditions are unpredictable.
The detailed description set forth below, in connection with the appended drawings, is intended as a description of various configurations and is not intended to represent the only configurations in which the concepts described herein may be practiced. The detailed description includes specific details for the purpose of providing a thorough understanding of the various concepts. However, it will be apparent to those skilled in the art that these concepts may be practiced without these specific details. In some instances, well-known structures and components are shown in block diagram form in order to avoid obscuring such concepts.
Based on the teachings, one skilled in the art should appreciate that the scope of the disclosure is intended to cover any aspect of the disclosure, whether implemented independently of or combined with any other aspect of the disclosure. For example, an apparatus may be implemented or a method may be practiced using any number of the aspects set forth. In addition, the scope of the disclosure is intended to cover such an apparatus or method practiced using other structure, functionality, or structure and functionality in addition to or other than the various aspects of the disclosure set forth. It should be understood that any aspect of the disclosure disclosed may be embodied by one or more elements of a claim.
The word “exemplary” is used herein to mean “serving as an example, instance, or illustration.” Any aspect described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other aspects.
Although particular aspects are described herein, many variations and permutations of these aspects fall within the scope of the disclosure. Although some benefits and advantages of the preferred aspects are mentioned, the scope of the disclosure is not intended to be limited to particular benefits, uses or objectives. Rather, aspects of the disclosure are intended to be broadly applicable to different technologies, system configurations, networks and protocols, some of which are illustrated by way of example in the figures and in the following description of the preferred aspects. The detailed description and drawings are merely illustrative of the disclosure rather than limiting, the scope of the disclosure being defined by the appended claims and equivalents thereof.
Conventional portable shelters, such as portable canopies, designed primarily for ease of transport and basic protection, often face significant challenges when it comes to maintaining structural stability in varying environmental conditions. Many portable canopies are constructed using a simple frame with a fabric cover, supported by a few poles. While this minimalist design is sufficient for calm weather and temporary use, it frequently underperforms in more demanding conditions, such as heavy rain or strong winds.
One of the most common issues with portable shelters is the pooling of water on the shelter's surface (e.g., roof), particularly in flat-topped designs or those without proper tensioning systems. As water accumulates on the shelter roof, it adds considerable weight, which can strain the structure and fabric. Over time, this additional weight can stretch and weaken the material, increasing the risk of tearing. Furthermore, water pooling increases the likelihood of leaks, as even minor imperfections in the seams or fabric can allow water to seep through. As these small leaks expand over time, they can lead to interior dampness, which compromises both the comfort of the occupants and the integrity of any equipment or materials stored under the canopy.
Wind also presents several challenges for portable shelters. Inadequately anchored or tensioned canopies are prone to flapping in the wind, which not only causes noise and discomfort but also leads to wear and tear, especially at seams and connection points. In stronger winds, the poles that support the shelter may bend or even break, particularly when wind strikes the shelter's broad side. This risk is exacerbated when the poles are made from rigid materials that lack the flexibility to absorb wind pressure. Additionally, in windy environments like beaches or deserts, portable canopies can be infiltrated by sand or dust, making the interior uncomfortable for occupants and potentially harmful for sensitive equipment.
The aforementioned challenges directly impact the safety and comfort of shelter users. A shelter susceptible to water pooling risks interior flooding, which can damage equipment, furniture, or supplies stored underneath. In windy conditions, a canopy that deforms or collapses poses a significant safety risk, potentially injuring occupants or leaving them exposed to the elements. While design innovations, such as geodesic or tunnel-shaped shelters, have been developed to improve wind resistance and stability, there remains significant room for further innovation to address the wide range of environmental challenges that portable shelters face.
Various aspects of the present disclosure are directed to a collapsible shelter that integrates detachable flexible rods within the roof structure. These flexible rods create a support system that significantly enhances the structural stability of the canopy, particularly in adverse weather conditions. In some examples, the shelter also includes reinforced trusses, a reinforced central hub, mounting hooks, and a positive lift truss system. Together, these elements optimize water runoff, reduce the risk of pooling, and maintain structural integrity in windy conditions. The flexible rods, which may be permanent or removable, provide strength both laterally and vertically, improving the stability of the shelter and offering additional support for mounting accessories at the central hub. This design offers a versatile and robust solution for outdoor settings, addressing many of the challenges faced by conventional portable shelters.
As shown in
It is desirable to provide a system to improve a customer's ability to attach various structures to a shelter. Aspects of the present disclosure are directed to a multi-point attachment system that provides multiple points in a shelter for securely fastening a structure, such as a flag, banner, side skirt, tent, etc., to the shelter's frame. According to aspects of the present disclosure, the multi-point attachment system provides a solution for a customer to attach different structures to the interior and/or exterior of the frame.
In one configuration, the multi-point attachment system provides attachment points at a center of a shelter as well as corners of the shelter. Of course, aspects of the present disclosure are not limited to providing attachment points at the center and all corners, as various configurations are contemplated based on a customer's need.
Some shelters may have a roof structure that is elevated with a telescoping peak beam. The peak beam may be connected to a bracket (e.g., center bracket) with multiple sockets. The sockets may receive one end of the peak beam as well as ends of truss links. In one configuration, one or more attachment points are provided at the center bracket.
Additionally, the center bracket 200 includes multiple side sockets 206 extending from the body of the center bracket 200. In one configuration, each socket is at substantially right angles from an adjacent socket 206.
Each socket 206 is coupled to a truss link 204 via a bolt 222 or other type of fastener. The truss links 204 may pivot within the respective sockets 206. In one configuration, to allow a truss link 204 to pivot when coupled to a socket 206, the sockets 206 include three sides (e.g., two arms 216 and a base 218). Furthermore, as shown in
As shown in
Furthermore, as shown in
In some examples, attachment points are defined on leg brackets of a shelter. The attachment points on the leg brackets may be provided alternate to or in addition to the attachment points of the center bracket.
The leg bracket 400 includes multiple sockets 404 extending outward from a body 412 of the leg bracket 400. Each socket 404 may be at substantially right angle from an adjacent socket 404. Aspects of the present disclosure are not limited to two sockets 404 as shown in
An end of a link member 408 is received in each socket 404 of the leg bracket 400. The end of the link member 408 may be pivotally connected to the socket 404. Specifically, the end of the link member 408 may be attached to the socket via a bolt 424 or other attachment. The socket 404 of the leg bracket 400 includes two arms 416. As a roof and a floor are not defined for each socket 404 of the leg bracket 400, the link member 408 may pivot in an up or down direction.
In one configuration, a handle 410 (e.g., attachment point) is defined below each socket 404. A first end of the handle 410 may be attached to a bottom of one arm 416 of the socket 404 and a second end of the handle 410 may be attached to the body 412 of the leg bracket 400. Each handle 410 may be adaptable to receive a fastener 414. As previously discussed, the fastener 414 is adapted to be connected to material of a structure via a strap or other type of connector. The leg bracket 400 is not limited to receiving link members and may receive telescoping pole members, flexible rods, or other structures of a frame of a shelter. Additionally, or alternatively, each leg bracket 400 may include additional sockets. For example, each bracket may include three sockets, wherein a third socket pivotally receives an inner truss link.
In one configuration, legs 508 are provided at each corner to erect the frame. The legs 508 may be telescoping (e.g., extendable). That is, each leg 508 may comprise a telescoping lower section 520 that extends from a hollow upper section 522. The telescoping lower section 520 may be slidably disposed within the hollow upper section 522. Each telescoping lower section 520 has a foot 540 for engagement with the ground. Additionally, a perimeter truss frame 550 is connected to the legs 508 via brackets 524, 526 to stabilize and support the frame of the shelter 500. The perimeter truss frame 550 may also be referred to as a perimeter truss framework.
The perimeter truss frame 550 may include multiple outer truss links 552 and multiple inner truss links 554. Two outer truss links 552 may form an outer truss link pair. The outer truss links 552 of each outer truss link pair may be pivotally connected to each other at a cross-link joint 536, such as in a scissor configuration. In one configuration, a first end of each outer truss link 552 is pivotally connected to a leg 508 via either a leg bracket 524 or a sliding bracket 526. That is, a first end of one outer truss link 552 of each outer truss link pair may be pivotally connected to a socket of the leg bracket 524. Each socket of the leg bracket 524 may include an attachment point (e.g., handle) for receiving a fastener (see
As shown in
The shelter 500 may include a peak beam 532 for supporting a roof structure (not shown), such as a canopy. The peak beam 532 may be attached to a center bracket 528. The peak slider 518 may also be slidably attached to the peak beam 532. In one configuration, a peak pole 534 is telescoping (e.g., extendable) from the peak beam 532. That is, the peak beam 532 may be hollow so that the peak pole 534 may extend upward from the peak beam 532. The peak pole 534 may be slidably disposed within the peak beam 532. Additionally, the peak pole 534 may include a top bracket 538 for engaging a roof structure, such as a canopy.
The top bracket 538 may also include attachment points. In one configuration, a sail banner may be attached to an attachment point of the top bracket 538 and an attachment point on one or more leg brackets 524. Additionally, or alternatively, the sail banner may be attached to other components of the shelter. The sail banner may be used to display information on the interior of the shelter 500. In one configuration, a roof material may be placed on the shelter 500. In this configuration, the roof structure is placed over the sail banner, such that only the roof structure is visible from the exterior of the shelter 500, while both the roof structure and the sail banner are visible from the interior of the shelter 500.
Aspects of the present disclosure are not limited to the frame of the shelter 500, other frame types are contemplated. The frame of the shelter 500 shown in the example of
In one configuration, legs 608 are provided at each corner to erect the shelter 600. The legs 608 may be telescoping (e.g., extendable). That is, each leg 608 may comprise a telescoping lower section 624 that extends from a hollow upper section 622.
The telescoping lower section 624 may be slidably disposed within the hollow upper section 622. A slider 628, such as a slider with a pull pin, may be used to extend the telescoping lower section 624 from the hollow upper section 622. Each telescoping lower section 624 has a foot 640 for engagement with the ground. Additionally, a perimeter truss frame 616 is connected to the legs 608 for stability and support.
The perimeter truss frame 616 may include multiple outer truss links 612. Two pivotally connected outer truss links 612 may form an outer truss link pair. The outer truss links 612 of each outer truss link pair may be pivotally connected to each other at a cross-link joint 636, such as in a scissor configuration. In one configuration, a first end of each outer truss link 612 is pivotally connected to a leg 608 via a sliding bracket 664 or a leg bracket 668. Specifically, the first end of one outer truss link 612 of each outer truss link pair may be pivotally connected to a socket of a sliding bracket 664. The first end of another outer truss link 612 of each outer truss link pair may be pivotally connected to a socket of the leg bracket 668, such that each outer truss link 612 is pivotally connected to a corresponding leg 608. The leg bracket 668 and/or the sliding bracket 664 may include one or more attachment points (see
As shown in
The lower peak truss links 632 may provide support to a corresponding (e.g., adjacent) upper peak truss link 614. The upper peak truss links 614 form a peak for supporting a roof structure (not shown), such as a canopy. The lower peak truss links 632 and/or upper peak truss links 614 may be made of a rigid material or flexible material. The truss links may form a dome shape roof, a pyramid shape roof, or other type of roof.
Various aspects of the present disclosure describe a collapsible shelter designed for portability and enhanced structural stability, particularly in outdoor environments. The shelter features a set of supporting legs, which are interconnected by outer truss links positioned between each pair of legs. These outer truss links improve the shelter's overall stability, ensuring the shelter remains secure and upright even in challenging weather conditions. In some examples, the shelter includes the flexible rod mounting system, which may be removably attached to the outer truss links. This mounting point acts as an anchor for one end of a flexible rod, while the other end of the flexible rod connects to a central hub located at the top of the structure. The central hub also connects to a group of inner truss links, which adds another layer of support and strength to the shelter. In addition, the shelter may include integrated mounting hooks that connect to the support rods, allowing the structure to bear additional weight, enhancing both functionality and durability.
The shelter's design further incorporates one or more truss muscles, which reinforce the roof structure. These truss muscles are connected to the inner truss links and are designed to add upward pressure, increasing the rigidity of the ceiling. This upward force is applied through a truss support hook, which helps the roof maintain its tension and shape, particularly under stress from wind or other forces. In some configurations, each truss muscle is removably connected to at least one inner truss link, allowing for flexibility in its positioning. The truss muscle acts as a bridge between primary and secondary inner truss links, both of which are pivotally connected. This arrangement enables the truss muscle to apply a positive lift force to the second inner truss link, helping the entire structure retain its shape and ensuring that the roof does not sag or collapse under strain.
The central hub may include two sets of sockets. The first set of sockets may receive the flexible rods, while the second set connects pivotally with the inner truss links. The respective sockets are oriented differently, with the first set angled in relation to the second set, such that the flexible rods and truss links create a balanced, tensioned structure that can withstand various environmental stresses.
Once the structure is fully assembled, a protective cover may be placed over the framework, enveloping the flexible rods, inner truss links, and outer truss links. This cover serves a dual purpose: it shields the occupants and the interior from the elements, such as rain or sunlight, while also contributing to the overall aesthetic appeal of the shelter.
In some examples, the process for setting up the collapsible shelter begins by unfolding the shelter and extending the supporting legs, which are stabilized by the outer truss links. These truss links provide the foundational stability required to keep the shelter upright. The next step is to locate the removable flexible rod mounting points on the outer truss links, which serve as anchors for the flexible rods. After attaching one end of the flexible rod to the mounting point, the rod is extended toward the central hub, maintaining a balanced tension that adds structural integrity to the shelter. The other end of the flexible rod is inserted into a socket on the central hub, which connects to the inner truss links. These inner truss links are pivotally attached to the central hub, and their orientation, facilitated by the distinct angles of the sockets, ensures an even distribution of tension throughout the structure.
To further enhance the stability, a truss muscle is attached to the inner truss links. This truss muscle provides additional upward pressure, strengthening the roof and preventing any sagging or instability. Once the framework is complete, a protective cover is draped over the structure. This combination of flexible rods, truss links, and truss muscles ensures a shelter that is not only easy to set up but also robust, durable, and capable of withstanding a variety of outdoor conditions. The design optimizes both performance and durability, making it suitable for a wide range of applications, from recreational use to more demanding environments.
In one configuration, legs 808 are provided at each corner to erect the collapsible shelter 800. The legs 808 may be telescoping (e.g., extendable). That is, each leg 808 may comprise a telescoping lower section 824 that extends from a hollow upper section 822. The telescoping lower section 824 may be slidably disposed within the hollow upper section 822. A slider (not shown in the example of
The legs 808 may be interconnected by outer truss links 812 to provide a stable foundation. These outer truss links 812 prevent the legs from spreading apart or collapsing inward, ensuring the collapsible shelter 800 maintains its shape. The outer truss links 812 may form a perimeter truss. Two pivotally connected outer truss links 812 may form an outer truss link pair. The outer truss links 812 of each outer truss link pair may be pivotally connected to each other at a cross-link joint, such as in a scissor configuration. In one configuration, a first end of each outer truss link 812 is pivotally connected to a leg 808 via a sliding bracket 864 or a leg bracket 868. Specifically, the first end of one outer truss link 812 of each outer truss link pair may be pivotally connected to a socket of a sliding bracket 864. The first end of another outer truss link 812 of each outer truss link pair may be pivotally connected to a socket of the leg bracket 868, such that each outer truss link 812 is pivotally connected to a corresponding leg 808. The leg bracket 868 and/or the sliding bracket 864 may include one or more attachment points (see
As shown in
The lower peak truss links 832 may provide support to a corresponding (e.g., adjacent) upper peak truss link 814. The upper peak truss links 814 form a peak for supporting a roof structure (not shown), such as a canopy. The lower peak truss links 832 and/or upper peak truss links 814 may be made of a rigid material or flexible material. The truss links may form a dome shape roof, a pyramid shape roof, or other type of roof.
As shown in
In addition to aluminum, the flexible rods 850 may be manufactured from other materials to suit different performance needs. For example, carbon fiber offers high tensile strength and stiffness while being extremely lightweight. Carbon fiber rods may provide resistance to bending or deformation. Another option is fiberglass, which, like carbon fiber, provides strength and flexibility. Steel is another potential material for the flexible rods, particularly when added strength and durability are needed. Additionally, polymer-based composites such as reinforced plastic can be used to manufacture the flexible rods. These materials combine flexibility with durability and are often reinforced with fibers such as glass or carbon to increase their strength. Polymer composites can be engineered for specific weather resistance, including resistance to moisture, UV exposure, and temperature fluctuations.
By allowing the flexible rods 850 to be made from a variety of materials, the design of the collapsible shelter 800 can be improved for specific environmental conditions, performance requirements, and cost considerations. This versatility in material selection ensures that the shelter remains sturdy, lightweight, and adaptable to a wide range of outdoor conditions.
In the example of
The brackets 864 and 866 may be attached to the hollow leg section 822. Specifically, the leg bracket 866 may be fixed to the hollow leg section 822, and the sliding bracket 864 may slide up and down the hollow leg section 822. As shown in
In the example of
The brackets 864 and 866 may be attached to the hollow leg section 822. Specifically, the leg bracket 866 may be fixed to the hollow leg section 822, and the sliding bracket 864 may slide up and down the hollow leg section 822. The leg bracket 866 may include multiple outside sockets 906 (only one is shown in
The mounting device 852 may be mounted to one truss link 812, such that the mounting device 852 faces an inner portion of a shelter. The mounting device 852 may clip onto the first truss link 812A. As noted, the mounting device 852 may be detachable from a truss link 812, such as the first truss link 812A.
The mounting device 852 may be constructed from a polymer, such as nylon 6, which offers mechanical strength, durability, and resistance to abrasion. Nylon 6 may be desirable due to its flexibility and ability to withstand environmental stresses such as wind and varying temperatures, while maintaining its integrity. The material's combination of strength and flexibility allows it to perform similarly to a well-tuned spring-able to flex under pressure but strong enough to return to its original form.
Still, aspects of the present disclosure are not limited to nylon 6, as various other materials may be used in the construction of the mounting device 852, depending on specific mechanical and environmental requirements. These materials include, for example, polypropylene, polycarbonate, or acrylonitrile butadiene styrene (ABS).
In some embodiments, the mounting device 852 may be made from lightweight metal alloys, such as aluminum or titanium, which offer superior strength and corrosion resistance while keeping the overall weight low for ease of assembly and transport. Alternatively, reinforced composites, such as fiberglass or carbon fiber, can be utilized for increased load-bearing capacity and enhanced resistance to wear and deformation, similar to the strength of a bridge reinforced with steel cables.
The flexibility to use a wide range of materials allows the truss muscle to be tailored to the specific needs of different environments and applications. This versatility ensures that the mounting device 852 can meet a variety of performance criteria, from strength and flexibility to weather resistance and cost efficiency.
Furthermore, the connector may have a head on both ends, allowing it to be securely fastened to both the mounting device 852 and one of the outer truss links 812. This dual-headed design ensures a tight, stable connection, preventing the bolt from slipping out and maintaining the overall structural integrity of the shelter. The secure fastening between the mounting device and the outer truss link through the connector provides essential support, allowing the shelter's framework to remain rigid and resilient against external forces, such as wind or movement.
The central hub 806 may also include one or more handles 208, such as a handle 208 described with reference to
The hub 806 includes multiple mounting points 1300 around its perimeter (only one is shown in
In addition to the truss link sockets 1302, the underside of the hub 806 includes mounting points 1300. Each mounting point 1300 receives an end of flexible rods, which may be positioned at upward angles to create tension and support for the roof of the shelter. The placement and orientation of the mounting points 1300 ensure that the flexible rods are securely anchored while allowing for the even distribution of forces across the shelter's roof structure. The hub 806 also includes a handle 208.
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As shown in the example of
The upper link connector 1502 may be an example of a bolt (or another type of connector) where the diameter of the bolt's head is larger than the diameter of a through hole defined on each upper truss link 814A and 814B, ensuring that the upper link connector 1502 can be secured in place. Furthermore, the upper link connector 1502 may have a head on both ends, allowing it to be securely fastened to both the upper truss link 814A and 814B.
The truss support hook 1500 extends outward from the truss muscle 950. The truss support hook 1500 provides a secure engagement point for one of the upper truss links, helping to support the upper truss assembly. A groove 1504 is shown on the side of the truss muscle 950 and is designed to receive an upper truss link, allowing the truss link to fit snugly within the groove, adding additional stability to the structure. As shown in the examples of
The truss muscle 950 may be constructed from a polymer, such as nylon 6, which offers mechanical strength, durability, and resistance to abrasion. Nylon 6 may be desirable due to its flexibility and ability to withstand environmental stresses such as wind and varying temperatures, while maintaining its integrity. The material's combination of strength and flexibility allows it to perform similarly to a well-tuned spring—able to flex under pressure but strong enough to return to its original form.
Still, aspects of the present disclosure are not limited to nylon 6, as various other materials may be used in the construction of the truss muscle 950, depending on specific mechanical and environmental requirements. These materials include, for example, polypropylene, polycarbonate, or acrylonitrile butadiene styrene (ABS).
In some embodiments, the truss muscle 950 may be made from lightweight metal alloys, such as aluminum or titanium, which offer superior strength and corrosion resistance while keeping the overall weight low for ease of assembly and transport. Alternatively, reinforced composites, such as fiberglass or carbon fiber, can be utilized for increased load-bearing capacity and enhanced resistance to wear and deformation, similar to the strength of a bridge reinforced with steel cables.
The flexibility to use a wide range of materials allows the truss muscle to be tailored to the specific needs of different environments and applications. This versatility ensures that the truss muscle 950 can satisfy a variety of performance criteria, from strength and flexibility to weather resistance and cost efficiency.
A framework of the collapsible shelter 1600 includes four supporting legs 808, each comprising a hollow upper section 822 and a telescoping lower section 824. These legs 808 provide the primary vertical support for the structure. The telescoping feature allows the legs to extend or retract, contributing to the portability and collapsibility of the shelter. At the top of each leg, a leg bracket 866 and a sliding bracket 864 provide attachment points for the various truss links 812, 814, and 832.
The flexible rods 850 extend from the central hub 806, forming the arched roof structure. These rods are designed to create tension and distribute loads evenly across the roof, improving the shelter's resistance to environmental factors such as wind and rain. The rods are connected to the central hub 806 at mounting points and extend outward to attach to mounting devices at a center point each side. The arched design of the flexible rods also helps maintain the shape of the roof, ensuring that it remains taut.
The perimeter truss links 812 form a horizontal support structure between the legs and are arranged in a scissor-like configuration. The upper truss links 814A and 814B form a pair, one upper truss link 814B of each pair is pivotally connected to the central hub 806. Each pair of upper truss links 814A and 814B is reinforced by the truss muscle 950 to help maintain the tension and stability of the roof structure. The truss muscle 950 provides additional rigidity by exerting a positive lift force between the truss links, ensuring that the roof remains structurally sound and resistant to sagging. For ease of explanation, only one upper truss link pair 814A and 814B, one outer truss link 812, and one leg bracket 866 are labeled in the example of
The lower truss links 832 extend from the leg brackets 866 to provide further reinforcement to the overall frame. These truss links work in conjunction with the flexible rods and upper truss links to create a balanced and stable structure capable of withstanding various environmental pressures.
The upper truss links 814A and 814B further reinforce the collapsible shelter 1700. These upper truss links 814A and 814B are arranged diagonally across the frame, connecting to respective leg brackets 866 and providing additional support to the roof structure. For ease of explanation, only one upper truss link pair 814A and 814B, one outer truss link 812, and one leg bracket 866 are labeled in the example of
In some examples, a process for setting up the collapsible shelter begins by positioning the group of legs, ensuring they are securely standing. Each leg includes a fixed leg bracket and a sliding leg bracket. The outer truss links are already attached between each pair of legs, providing stability and forming the shelter's perimeter. The legs may be expands such that the outer truss links expand outward and the upper truss links rise upward to form a roof structure.
Next, the flexible rods may be attached to complete the roof structure. Each flexible rod should be secured by attaching its first end to a respective flexible rod mounting point, which is already affixed to an outer truss link. The flexible rod mounting point includes a cylindrical mounting point defined at an upward angle to facilitate secure attachment. Once the first ends of the flexible rods are in place, attach the second end of each flexible rod to its corresponding socket on the center hub, which is positioned at the peak of the shelter. Before or after attaching the flexible rods, the cover may be placed over a roof structure of the shelter.
As used herein, a phrase referring to “at least one of” a list of items refers to any combination of those items, including single members. As an example, “at least one of: a, b, or c” is intended to cover: a, b, c, a-b, a-c, b-c, and a-b-c.
The methods disclosed herein comprise one or more steps or actions for achieving the described method. The method steps and/or actions may be interchanged with one another without departing from the scope of the claims. In other words, unless a specific order of steps or actions is specified, the order and/or use of specific steps and/or actions may be modified without departing from the scope of the claims.
It is to be understood that the claims are not limited to the precise configuration and components illustrated above. Various modifications, changes, and variations may be made in the arrangement, operation, and details of the methods and apparatus described above without departing from the scope of the claims.
Claims
1. A collapsible shelter, comprising:
- a group of legs for supporting the collapsible shelter, each leg of the group of legs including: a respective fixed leg bracket of a group of fixed leg brackets; and a respective sliding leg bracket of a group of sliding leg brackets;
- a group of outer truss links between each pair of legs of the group of legs, a first end of each outer truss link pivotally attached to a respective outer socket of one fixed leg bracket or one sliding leg bracket, a second end of each outer truss link pivotally attached to a second end of another outer truss link of the group of outer truss links;
- a group of flexible rod mounting points, each flexible rod mounting point of the group of flexible rod mounting points attached to a respective outer truss link of the group of outer truss links;
- a center hub for receiving a respective first end of each first upper truss link of a group of first upper truss links;
- a group of second upper truss links, each second upper truss link of the group of second upper truss links having: a first end pivotally attached a center socket of a respective leg bracket of the group of leg brackets; and a second end pivotally attached to a respective second end of each first peak truss link of the group of first peak truss links; and
- a group of flexible rods, each flexible rod of the group of flexible rods having: a first end attached to a flexible rod mounting point of the group of flexible rod mounting points; and a second end attached to the center hub.
2. The collapsible shelter of claim 1, wherein:
- each flexible rod mounting point includes a cylindrical mounting point define at an upward angle; and
- each cylindrical mounting point receives the first end of one flexible rod of the group of flexible rods.
3. The collapsible shelter of claim 2, wherein each flexible rod is removably attached to the respective cylindrical mounting point and the center hub.
4. The collapsible shelter of claim 1, further comprising a group of truss muscles, wherein each truss muscle interposes a first peak truss link and second peak truss link pair.
5. The collapsible shelter of claim 4, wherein each truss muscle includes a through hole for receiving an upper truss connector that pivotally attaches the first peak truss link and second peak truss link pair.
6. The collapsible shelter of claim 4, wherein the truss muscle imposes a positive lift force upon at least the second inner truss link.
7. The collapsible shelter of claim 1, wherein:
- the center hub includes a group of first socket and a group of second sockets for receiving an inner truss link of the group of inner truss links;
- the second end of each flexible rod of the group of flexible rods attached to a respective first socket of the group of first sockets; and
- the first end of each first upper truss link of the group of first upper truss links attached to a respective second socket of the group of second sockets.
8. The collapsible shelter of claim 7, wherein the first socket is posed at an angle with respect to the second socket.
9. The collapsible shelter of claim 7, wherein the first end of each first upper truss link of the group of first upper truss links is pivotally attached to the respective second socket of the group of second sockets.
10. The collapsible shelter of claim 1, further comprising a cover placed over at least the group of flexible rods, the group of outer truss links, the group of first upper truss links, the group of second upper truss links, and the center hub.
11. A collapsible shelter, comprising:
- a group of legs for supporting the collapsible shelter;
- a group of outer truss links connected the group of legs;
- a group of upper truss links;
- a center hub connected to a first subset of upper truss links of the group of upper truss links;
- a group of mounting points, each mounting point attached to a respective outer truss link of the group of outer truss links; and
- a group of flexible rods, each flexible rod having a first end attached to a respective mounting point and a second end attached to the center hub.
12. The collapsible shelter of claim 11, wherein each leg of the group of legs includes a leg bracket for connecting at least one outer truss link of the group of outer truss links.
13. The collapsible shelter of claim 11, wherein the outer truss links of the group of outer truss links are arranged to form a perimeter of the shelter and are pivotally connected between adjacent legs.
14. The collapsible shelter of claim 11, wherein each flexible rod provides support for a roof structure.
15. The collapsible shelter of claim 11, further comprising a cover placed over the group of flexible rods and the group of upper truss links.
16. The collapsible shelter of claim 11, wherein the center hub includes a first group of sockets for receiving the group of flexible rods and a second set of group sockets for receiving the first subset of upper truss links.
17. The collapsible shelter of claim 11, further comprising:
- a group of fixed leg brackets; and
- a group of sliding leg brackets, wherein: each fixed leg bracket includes a group of first sockets; each sliding leg bracket includes a group of second sockets; each leg of the group of legs is attached to a respective fixed leg bracket of the group of fixed leg brackets and a respective sliding leg bracket of the group of sliding brackets; and a first end of each outer truss link is pivotally attached to either a first socket of one group of first sockets or a second socket of one group of second sockets.
18. The collapsible shelter of claim 17, wherein a second end of each outer truss link is pivotally attached to a second end of an adjacent outer truss link to form a connected truss structure.
19. The collapsible shelter of claim 11, wherein the center hub is positioned at a peak of the collapsible shelter.
20. The collapsible shelter of claim 11, wherein the group of flexible rods are removably attached to the center hub.
Type: Application
Filed: Oct 25, 2024
Publication Date: May 1, 2025
Inventors: Scott LEHMAN (Fontana, CA), Johnny MENDEZ (Palm Springs, CA)
Application Number: 18/927,741