CONTAINER TRAY
[Problem] Provided is a container tray that ability to retain contained objects is improved. [Solution] A container tray 10 is capable of placing a plurality of contained objects thereon, and in a placement region corresponding to one contained object, a container recess part 14 whose center part is depressed is formed. The container recess part 14 is composed of a plurality of inclined surfaces 112 which are regionally separated from each other and have flexibility.
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The present disclosure relates to a container tray which is capable of placing a plurality of contained objects (such as fruits) thereon and is used for transporting the contained objects.
BACKGROUND ARTConventionally, a container tray used for transporting fruits such as strawberries has been the type of container tray that fruits are placed on depressions which have shapes similar to those of fruits in hope of stability during transportation. Patent Document 1 discloses a package tray (container tray) having such depressions and composed of a resilient and flexible expanded resin sheet.
PRIOR ART DOCUMENT Patent Document
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- Patent Document 1: Japanese Patent No. 6186162
In the package tray of Patent Document 1, the surfaces of the depressions (i.e., surfaces on which fruits are placed) are formed by a single continuous concave surface. In addition, as fruits vary in shape and size, this depression needs to be made larger than the actual fruit. Because of this, a gap between the depression and the fruit tends to be created, and this gap lowers ability of the tray depression to closely contact the fruit (reduces a contact area).
When ability of the depression to closely contact the fruit is low, ability to retain the fruit in the tray is reduced, causing the fruit to easily jump on the tray or roll in the depression due to vibrations during transportation. As a result, a problem comes up that direct wear due to jumping and frictional scratches against the tray surface due to rolling occur in the fruit.
The present disclosure is made in view of the above problem and is intended to provide a container tray that ability to retain contained objects is improved.
Solution to ProblemTo solve the above problem, a container tray of the present disclosure is a container tray which is capable of placing a plurality of contained objects thereon, wherein in a placement region corresponding to one contained object, a container recess part whose center part is depressed is formed, and the container recess part is composed of a plurality of placement surfaces which are regionally separated from each other and have flexibility.
According to the above structure, when the container recess part on which the contained object is placed is composed of the plurality of placement surfaces which are regionally separated from each other, optimum deformation along the surface of the contained object is easily generated in each placement surface and ability to retain the contained objects is improved. Consequently, jumping and rolling of the contained object due to vibrations and the like during transportation can be inhibited, which can prevent the surface of the contained object from being scarred.
In addition, the container tray described above may be a structure that a plurality of protrusion parts provided from a tray bottom surface upward are formed and the placement surface is included in the protrusion part.
According to the above structure, ability to absorb vibrations can be imparted to the protrusion part, and jumping and rolling of the contained objects can be effectively inhibited.
Further, the above container tray may be a structure that the placement surface is an inclined surface which is low on an inner side and gradually heightens toward an outer side of the container recess part.
Moreover, the above container tray may be a structure that in a center of the container recess part, a non-placement part is provided in which there is no placement surface.
According to the above structure, thanks to the presence of the non-placement part, the contained object cannot contact the tray bottom surface, and this can prevent vibrations during transportation from being transmitted from the tray bottom surface to the contained object.
Furthermore, the container tray may be a structure that the plurality of placement surfaces have identical shapes.
Moreover, the container tray may be a structure that has an upper part tray on which the contained object is directly placed and which has the protrusion part; and a lower part tray which is arranged below the upper part tray, wherein the lower part tray contacts a top part of the protrusion part from below and has a convex part which does not contact the placement surface of the protrusion part.
According to the above structure, the lower part tray can keep the shape of the entire container tray without inhibiting deformation of the placement surface when the upper part tray retains fruits.
In addition, the container tray may be a structure that an opening is provided in the non-placement part.
Moreover, the container tray may be a structure that a plurality of support parts which support lower parts of the plurality of placement surfaces are provided.
Further, the container tray may be a structure that comprises: an upper part tray which has the container recess part and the support part and on which the contained object is directly placed; and a lower part tray which is arranged below the upper part tray and has a base part supporting the support part from below.
Furthermore, the container tray may be a structure that comprises: an inner tray which has the container recess part and on which the contained object is directly placed; and an outer tray which has a box-shape with an upper surface being opened and contains the inner tray therein.
Advantageous Effects of InventionThe container tray of the present disclosure produces an effect that improved ability to retain the contained object can prevent the surface of the contained object from being scarred due to vibrations during transportation or the like.
In the following, embodiments of the present invention will be described with reference to the drawings.
As shown in
The container tray 10 has a shape approximate to a rectangle when viewed from a plane, and in a case where the long side direction is defined as an X direction and the short side direction is defined as a Y direction, the protrusion parts 11 formed in the container tray 10 include two types of protrusion parts, i.e., a protrusion part 11A in which the ridge line 111 is defined to be parallel in the X direction and a protrusion part 11B in which the ridge line 111 is defined to be parallel in the Y direction. In addition, as an example of arranging the protrusion parts 11, as shown in
In the container tray 10 where the protrusion parts 11 are arranged as described above, many regions R (placement regions) surrounded by four protrusion parts 11 are formed, and four inclined surfaces 112 are included in one region R. These four inclined surfaces 112 are radially arranged from the center of the region R toward four peripheral directions, thereby forming a depression-like container recess part 14 which is low on the inner side and gradually heightens toward the outer side. Further, in the region R, since four inclined surfaces 112 are respectively included in four protrusion parts 11, a groove part 12 is formed between two adjacent inclined surfaces 112. This groove part 12 makes four inclined surfaces 112 constituting the container recess part 14 discontinuous.
In the container tray 10, one fruit is placed for one region R, and the placed fruit is contained in the container recess part 14 formed by four inclined surfaces 112. In other words, the fruit placed on the container tray 10 contacts four inclined surfaces 112, and four inclined surfaces 112 serve as a placement surface in the container recess part 14.
The container tray 10 is formed with a resin material having flexibility, and when the fruit is placed on the region R, deformation occurs in the protrusion part 11 due to the weight of the fruit. At this moment, as contact with the fruit in the protrusion part 11 occurs in the inclined surfaces 112, deformation along the surface of fruit occurs in the inclined surfaces 112. Four inclined surfaces 112 are regionally separated (made to be discontinuous) from each other because the groove part 12 is present between them, and the deformation which occurs in one inclined surface 112 cannot ripple another inclined surface 112. As a result, optimum deformation along the surface of fruit easily occurs in the respective inclined surfaces 112, and ability to closely contact the placed fruit is improved (contact area is enlarged) in the region R. Meanwhile, as a resin material for the container tray 10, PE (polyethylene), PVC (polyvinyl chloride), TPU (thermoplastic polyurethane), PS (polystyrene), PET (polyethylene terephthalate) and the like can be suitably used. The container tray 10 in which these materials are used can be formed by vacuum molding, compressed-air molding, etc.
In this way, when ability of the container tray 10 to closely contact the fruit in the region R is improved, ability to retain the fruit is increased, which can inhibit the fruit from jumping on the tray and rolling in the depression due to vibrations during transportation. Consequently, the container tray 10 can prevent direct wear due to jumping, frictional scratches against the tray surface due to rolling and the like, with respect to the contained fruits. Meanwhile, in a case where vibrations occur to the fruit during transportation, the side surface 113 and the perimeter part of the inclined surface 112 (regions which do not contact the fruit) serve as a vibration-absorbing part. Namely, the protrusion part 11 can effectively inhibit the fruit from jumping and rolling by imparting a vibration-absorbing property.
Further, in this embodiment, in the protrusion part 11, a vertical plane 114 (see
In the container tray 10 of the first embodiment, one protrusion part 11 which straddles the two regions R is formed, and the two inclined surfaces 112 are provided in one protrusion part 11. In this way, when one protrusion part 11 is shaped so as to be shared with the two regions R, the area occupied by one protrusion part 11 in a plane view can be enlarged so that the protrusion part 11 can be stably shaped. However, the shape of the protrusion part in the present invention is not limited to that of the protrusion part 11 described above.
The protrusion part 21 is shaped so that the protrusion part 11 is divided into two parts by a groove part (corresponding to a groove part 24 in
The lower part tray 32 is arranged below the upper part tray 31 and is used for keeping the shape of the entire container tray 30. For this reason, the lower part tray 32 preferably has flexibility and moderate stiffness (elasticity), and is preferably formed by an expanded polyethylene sheet, for example. Alternatively, for the lower part tray 32, moderate stiffness (elasticity) can also be obtained by making it as a sheet having a larger thickness than that of the upper part tray 31; in this case, PVC (polyvinyl chloride), TPU (thermoplastic polyurethane), PS (polystyrene), PET (polyethylene terephthalate) and the like may be used as its material.
The lower part tray 32 is shaped to have a bottom surface 321 and a convex part 322. The shape of the convex part 322 is designed to adapt the shape of the upper part tray 31, i.e., the shapes of the protrusion parts 11, 21 in the container trays 10, 20. In particular, when the upper part tray 31 and the lower part tray 32 are stacked each other so that the bottom surface 321 of the lower part tray 32 contacts the bottom surface of the upper part tray 31, the convex part 322 contacts the top parts of the protrusion parts 11, 21 from below, and the side surface of the convex part 322 do not contact the surfaces on which fruit is placed (inclined surfaces 112, 211) in the protrusion parts 11, 21. Because of this, while the convex part 322 of the lower part tray 32 supports the protrusion parts 11, 21 of the upper part tray 31, deformation of the placement surface is not inhibited when the upper part tray 31 retains fruits.
Fourth EmbodimentIn the following [Fourth embodiment]-[Eighth embodiment], a preferable example of a container tray in which the measurement of sugar content can be carried out with respect to the placed fruit will be explained.
As shown in
Moreover, in the container tray 40, the center of the container recess part 41 is made as a non-placement part in which there is no placement surface, and an opening 43 is provided in this non-placement part. Meanwhile, in
In the container tray 40, providing the opening 43 in the center of the container recess part 41 facilitates the measurement of sugar content with respect to the fruit placed on the container tray 40. As a specific example, the container tray 40 on which fruit is placed is loaded onto a transporter comprising opening parts corresponding to the openings 43, measurement light (for example, infrared radiation) is irradiated upward from a light-projecting part arranged below the transporter, and measurement light which transmitted the fruit is received and analyzed at a light-receiving part arranged above the container tray 40 to allow the measurement of sugar content to be performed for the fruit. Because measurement light at this time is irradiated to the fruit through the openings 43, the measurement of sugar content is not interrupted by the container tray 40, and the measurement of sugar content can be performed with respect to the fruit being placed on the container tray 40. Meanwhile, the positions of the light-projecting part and the light-receiving part may be opposite to those of the above example (the light-projecting part is arranged above the container tray and the light-receiving part is arranged below the transporter).
Further, to improve the measurement accuracy of sugar content, the container tray 40 preferably has a light-absorbing property with respect to measurement light. In this embodiment, as the container tray 40 is made by a sponge material, i.e., has a porous body, it can have the light-absorbing property with respect to measurement light. In addition, the container tray 40 may be made with a color having a high light-absorbing property (for example, black). Thus, by giving the container tray 40 the light-absorbing property with respect to measurement light, internal reflection of measurement light can be inhibited and the measurement of sugar content can be expected with high accuracy.
Moreover, as shown in
The upper part tray 50A has a container recess part 51, a groove part 52 and an opening 53, as in the container recess part 41, the groove part 42 and the opening 43 of the container tray 40. That is to say, fruits as the contained objects are directly placed on the upper part tray 50A.
In addition, as shown in
The lower part tray 50B has a plurality of base parts 55 so as to oppose the support parts 54 of the upper part tray 50A. When the upper part tray 50A is loaded onto the lower part tray 50B, the base parts 55 are fitted into the recess parts 541 in the support parts 54. At this moment, as shown in
Further, the lower part tray 50B has a plurality of openings 56 so as to correspond to the openings 53 of the upper part tray 50A. As a result of this, on the container tray 50, when the measurement of sugar content is performed with respect to fruit being placed onto the container tray 50, measurement light is irradiated to the fruit via the openings 53 and 56.
The container tray 50 in this embodiment is made by a double-layer structure of the upper part tray 50A and the lower part tray 50B, thereby facilitating an improvement in stiffness of the entire tray and facilitating portability or the like of the container tray 50 even when fruits are placed thereon, as compared to the container tray 40 of the fourth embodiment.
Sixth EmbodimentThe outer tray 60A is formed by a box-shape with its upper surface being opened. Preferably, the outer tray 60A is light and has moderate stiffness, and is preferably formed with EPP (expanded polypropylene (expanded polystyrene)), resin or paper (cardboard) and the like.
The inner tray 60B has a container recess part 61, a groove part 62 and an opening 63, as in the container recess part 41, the groove part 42 and the opening 43 of the container tray 40. In other words, fruits as the contained objects are directly placed onto the inner tray 60B. The inner tray 60B can be formed with a food-grade sponge material, as in the container tray 40.
Meanwhile, although the inner tray 60B shown in
The container tray 60 in this embodiment is made as a structure that the inner tray 60B is accommodated within the outer tray 60A, thereby facilitating an improvement in stiffness of the entire tray and facilitating portability or the like of the container tray 60 even when fruits are placed thereon, as compared to the container tray 40 of the fourth embodiment. In addition, the outer tray 60A in this embodiment is simpler and at a lower cost in material structure as compared to the lower part tray 50B of the fifth embodiment, and its materials are also easily managed.
Moreover, when the bottom surface of the outer tray 60A can transmit measurement light in the measurement of sugar content of fruits, the measurement of sugar content can be performed with respect to fruits being placed onto the container tray 60 (including the outer tray 60A). On the other hand, in cases such as a case where the bottom surface of the outer tray 60A cannot transmit measurement light, or a case where the outer tray 60A causes variations in transmitted light which significantly degrades measurement accuracy, the outer tray 60A can also be removed at the time of measuring sugar content to use only the inner tray 60B to perform the measurement of sugar content.
Seventh EmbodimentThe outer frame 70A serves as a frame portion (side surface part) forming the outer tray having a box shape, and most of the entire bottom surface of the outer tray opens. However, a flange part 75 to load the bottom plate 70B is formed along the outer peripheral edge of the opening portion. The outer frame 70A is preferably light and has moderate stiffness, and is preferably formed with EPP, resin or paper (cardboard) and the like.
The bottom plate 70B serves as a bottom portion (bottom surface part) of the outer tray. Moreover, a plurality of openings 74 are provided in the bottom plate 70B. As in the container tray 40, the bottom plate 70B can be formed with a material retaining stiffness which can support the inner tray 70C of the upper surface, and a light-shielding property.
Fruits as the contained objects are directly placed onto the inner tray 70C. The inner tray 70C may have a structure similar to that of the inner tray 60B. That is to say, in the inner tray 70C, a container recess part 71, a groove part 72 and an opening 73 are provided, as in the container recess part 61, the groove part 62 and the opening 63 of the inner tray 60B. The opening 74 of the bottom plate 70B is provided so as to correspond to the opening 73 of the inner tray 70C.
The container tray 70 in this embodiment is made as a structure that the inner tray 70C is accommodated within the outer tray (the outer frame 70A and the bottom plate 70B), as in the container tray 60 of the sixth embodiment, thereby facilitating an improvement in stiffness of the entire tray, and facilitating portability or the like of the container tray 70 even when fruits are placed thereon.
Moreover, by defining the bottom surface of the outer tray as the bottom plate 70B and providing the opening 73 in the bottom plate 70B, the measurement of sugar content is not interrupted by the bottom surface of the outer tray, and the measurement of sugar content with higher accuracy than the container tray 60 can also be performed. Furthermore, the outer frame 70A can be stored in a nesting manner.
Eighth EmbodimentThe outer frame 80A may have a structure similar to that of the outer frame 70A in the container tray 70. In other words, in the outer frame 80A, most of the entire bottom surface of the outer tray opens, and a flange part 84 is formed along the outer peripheral edge of the opening portion.
The bottom plate 80B serves as the bottom portion (bottom surface part) of the outer tray. Moreover, in the bottom plate 80B, a plurality of openings 82 and a base part 83 which is formed so as to surround four peripheral directions of each opening 82 are provided. The bottom plate 80B can be formed with a material retaining stiffness which can support the inner tray 80C of the upper surface, and a light-shielding property.
Fruits as the contained objects are directly placed onto the inner tray 80C. The inner tray 80C may have a structure similar to that of the container tray 10 (more specifically, container tray 10A) described in the first embodiment. That is to say, in the inner tray 80C, a protrusion part 81 and a ridge line 811 are provided, as in the protrusion part 11 and the ridge line 111 of the container tray 10. Further, by forming the inner tray 80C with a transparent resin, for example, it has high light transparency with respect to measurement light for the measurement of sugar content.
In the container tray 80, the tip of the base part 83 of the bottom plate 80B contacts the ridge line 811 of the inner tray 80C, allowing the protrusion part 81 to be supported from below. This can inhibit the protrusion part 81 from being excessively squashed in the container tray 80 when the fruit is placed.
The container tray 80 in this embodiment is made as a structure that the inner tray 80C is accommodated within the outer tray (the outer frame 80A and the bottom plate 80B), as in the container tray 60 of the sixth embodiment, thereby facilitating an improvement in stiffness of the entire tray, and facilitating portability or the like of the container tray 80 even when fruits are placed thereon. Moreover, the inner tray 80C can be produced with vacuum molding and compressed-air molding, which can reduce the production cost as compared to the inner tray 60B which is formed by mold processing.
Further, by providing the opening 82 in the bottom plate 80B and imparting light transparency to the inner tray 80C itself, the measurement of sugar content can also be performed with high accuracy while fruits are contained in the container tray 80.
Meanwhile, in the bottom plate 80B illustrated in
Moreover, as a further variation, it may be structured so that an outer tray is used in which the outer frame 80A and the bottom plate 80B are integrally formed with the same material, and the inner tray 80C is accommodated within this outer tray.
Embodiments disclosed at this time are illustrations in all the respects, and do not constitute grounds for limited interpretations. Therefore, the technical scope of the present disclosure is not construed only by the above embodiments, and is defined based on the descriptions of claims.
REFERENCE SIGNS LIST
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- 10, 20, 30, 40, 50, 60, 70, 80 container tray
- 11, 21, 81 protrusion part
- 111, 811 ridge line
- 112, 211 inclined surface
- 113 side surface
- 114 vertical plane
- 115 non-placement part
- 12, 42, 52, 62, 72 groove part
- 13 tray bottom surface
- 14, 41, 51, 61, 71 container recess part
- 31, 50A upper part tray
- 32, 50B lower part tray
- 321 bottom surface
- 322 convex part
- 43, 53, 56, 63, 73, 74, 82 opening
- 44, 54 support part
- 541 concave part
- 55, 83 base part
- 75, 84 flange part
- 60A outer tray
- 60B inner tray
- 100, 101 resin plate
- 24 groove part
- C contained object
- R region (placement region)
- S air layer
Claims
1. A container tray capable of placing a plurality of contained objects thereon,
- wherein in a placement region corresponding to one contained object, a container recess part whose center part is depressed is formed, and
- the container recess part is composed of a plurality of placement surfaces which are regionally separated from each other and have flexibility.
2. The container tray according to claim 1,
- wherein a plurality of protrusion parts provided from a tray bottom surface upward are formed, and
- the placement surfaces are included in the protrusion parts.
3. The container tray according to claim 1,
- wherein the placement surfaces are an inclined surface which is low on an inner side and gradually heightens toward an outer side of the container recess part.
4. The container tray according to claim 1,
- wherein in a center of the container recess part, a non-placement part is provided in which there is no placement surface.
5. The container tray according to claim 1,
- wherein the plurality of placement surfaces have identical shapes.
6. The container tray according to claim 2, comprising:
- an upper part tray on which the contained object is directly placed and which has the protrusion parts; and
- a lower part tray which is arranged below the upper part tray,
- wherein the lower part tray has a convex part which contacts a top part of the protrusion parts from below and does not contact the placement surfaces of the protrusion parts.
7. The container tray according to claim 4,
- wherein an opening is provided in the non-placement part.
8. The container tray according to claim 1,
- wherein a plurality of support parts which support lower parts of the plurality of placement surfaces are provided.
9. The container tray according to claim 8, comprising:
- an upper part tray which has the container recess part and the support part, and on which the contained object is directly placed; and
- a lower part tray which is arranged below the upper part tray and has a base part supporting the support part from below.
10. The container tray according to claim 1, comprising:
- an inner tray which has the container recess part and on which the contained object is directly placed; and
- an outer tray which has a box-shape with an upper surface being opened and contains the inner tray therein.
Type: Application
Filed: Dec 5, 2024
Publication Date: Jun 12, 2025
Applicant: Yanmar Holdings Co., Ltd. (Osaka)
Inventor: Fumihiko NAKASAKO (Osaka)
Application Number: 18/970,643