SPIN-POLARIZED ELECTROCATALYTIC REDUCTION REACTIONS, AND CATALYSTS THEREFOR

A method of producing ethanol by electrocatalytic reduction of carbon dioxide, comprises reducing carbon dioxide in an aqueous electrolyte on an electrocatalyst with electricity. The electrocatalyst is exposed to a magnetic field of at least 400 Gauss, the electrocatalyst comprises at least one paramagnetic material, and an amount of ethanol produced by the reducing is greater than an amount of ethanol produced without the magnetic field. Also described is a system for electrocatalytic reduction of carbon dioxide, which comprises (a) and electrocatalyst, containing (i) copper and (ii) copper oxide, C60 and/or neodymium; (b) an aqueous electrolyte, in contact with the electrocatalyst; (c) a counter electrode, in ion-conductive contact with the electrocatalyst; (d) a magnet, for providing a magnetic field of at least 400 Gauss to the electrocatalyst; and (e) a power source, electronically connected to the electrocatalyst and the counter electrode.

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Description
BACKGROUND

The bottleneck for economical decarbonization via electrochemical CO2 reduction reaction (CO2RR) is the breakeven point between input cost and value of the output products. The input electrical energy for CO2RR is regulated by power=voltage×current, where voltage is the potential gap between cathode and anode. Besides lowering the voltage for reduced electrical power consumption, it is also crucial to guide the current flow towards high-value products in order to boost the economic viability of electrochemical CO2RR. Organic products containing chemical bonds with high specific energy including C—H and one or more than one C—C or C═C bonds (C2+ products) generally possess more added value than products without these bonds (e.g., CO). However, current effort on directing the electrochemical CO2RR towards high value C2+ compounds with high selectivity prejudicially rely on the development of new electrocatalysts or other chemical approaches (e.g., electrolytes).1-3 In contrast, magnetic fields that have a fundamental relevance to species with orbital magnetic moment (orientation) and spin magnetic moment (e.g., radicals with unpaired electrons)4, 5 in CO2RR has rarely been exploited.6-8 For example, in Hao et al.7 a magnetic field was used to enhance electrochemical CO2RR for formic acid, but no C2+ products such as ethanol were produced. Furthermore, the prior study was not carried out in a flow reactor which is more relevant to a practical, commercial or large scale system.

SUMMARY

In a first aspect, the present invention includes a method of enhancing the production of ethanol and ethylene (both are C2+ products), by electrocatalytic reduction of carbon dioxide, comprising reducing carbon dioxide in an aqueous electrolyte on an electrocatalyst with electricity. The electrocatalyst is exposed to a magnetic field of at least 400 Gauss, the electrocatalyst comprises at least one paramagnetic material, and amounts of ethanol and ethylene produced by the reducing are greater than the amounts of ethanol and ethylene produced without the magnetic field.

In a second aspect, the present invention includes a method of reducing of carbon dioxide electrocatalytically, comprising reducing carbon dioxide in an aqueous electrolyte on an electrocatalyst with electricity. The electrocatalyst is exposed to a magnetic field of at least 400 Gauss, and the electrocatalyst comprises (i) copper and (ii) copper oxide, C60 and/or neodymium.

In a third aspect, the present invention includes a system for electrocatalytic reduction of carbon dioxide, comprising (a) and electrocatalyst, containing (i) copper and (ii) copper oxide, buckminsterfullerene (C60) and/or neodymium; (b) an aqueous electrolyte, in contact with the electrocatalyst; (c) a counter electrode, in ion-conductive contact with the electrocatalyst; (d) a magnet, for providing a magnetic field of at least 400 Gauss to the electrocatalyst; and (e) a power source, electronically connected to the electrocatalyst and the counter electrode.

In a fourth aspect, the present invention includes a flow reactor for electrocatalytic reduction, comprising (a) and electrocatalyst, containing neodymium, (b) an aqueous electrolyte, in contact with the electrocatalyst, (c) a counter electrode, in ion-conductive contact with the electrocatalyst, (d) a magnet, for providing a magnetic field of at least 400 gauss to the electrocatalyst, and (e) a power source, electronically connected to the electrocatalyst and the counter electrode.

In a fifth aspect, the present invention includes a magnetically responsive electrocatalyst for an electrocatalytic reduction reaction, comprising (i) a substrate, (ii) neodymium, on the substrate, and (iii) a non-magnetically responsive electrocatalytic material, on the neodymium.

Definitions

A flow reactor is a system for hosting electrocatalyst, in which both reactants and products are continuously provided to, and removed from, the electrocatalyst. A flow reactor includes pumps and/or fans for flowing liquid and/or gaseous reacts and products, to and away from, the electrocatalyst.

A magnetically responsive electrocatalyst is an electrocatalyst that shows a change in product distribution and/or a change in Faradaic efficiency (FE) when subject to a magnetic field of at least 400 Gauss, as compared to the absence of the magnetic field, during an electrocatalytic reaction.

A non-magnetically responsive electrocatalytic material is an electrocatalyst that does not show a change in product distribution, nor a change in FE, when subject to a magnetic field of at least 400 Gauss, as compared to the absence of the magnetic field, during an electrocatalytic reaction.

The enhancement factor for a product or class of products means the ratio of the FE with magnetic field to FE without a magnetic field, for that product or class of products, respectively.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is an XRD patterns of the PTFE and CuO/Cu/PTFE nanofiber.

FIG. 2A is a low-magnification SEM image of CuO/Cu on PTFE.

FIG. 2B is EDX elemental mapping images of Cu, O and their overlap for CuO/Cu catalyst on PTFE.

FIG. 2C is a schematic of the cross-sectional structure of a CuO/Cu/PTFE nanofiber.

FIG. 2D is a STEM elemental mapping image.

FIG. 2E is STEM images of Cu, O, Au, and their overlap.

FIG. 2F is an HRTEM image of CuO/Cu catalysts.

FIG. 2G is a high-resolution Cu 2p spectra for CuO/Cu on PTFE.

FIG. 2H is a high-resolution O 1s spectra for CuO/Cu on PTFE.

FIG. 2I is an EPR spectra for PTFE and CuO/Cu on PTFE (the dash-dotted line is the fitting curve by EasySpin for CuO/Cu).

FIG. 3A is a graph of FE (Faradaic efficiency) values of C2+ products on CuO/Cu with (solid bars) and without (oblique line bars) various magnetic fields of ˜400, 800 and 1200 Gauss at 100 mA cm−2. The error bars stand for the standard deviation of three independent measurements. The data are presented as mean values±standard deviation.

FIG. 3B is a graph of FE values comparisons of C2+ products on pure Cu and CuO/Cu with (solid bars) and without (oblique line bars) the magnetic field of ˜800 Gauss at 100 mA cm−2. The error bars stand for the standard deviation of three independent measurements. The data are presented as mean values±standard deviation.

FIG. 3C is a graph of FE enhancement factor toward C2+ products on CuO/Cu over different magnetic fields of ˜400, 800 and 1200 Gauss at 100 mA cm−2 and pure Cu with the magnetic field of ˜800 Gauss at 100 mA cm−2, which is defined as the FE values ratio on CuO/Cu or pure Cu with/without magnetic field. The data stands for the mean value of three independent measurements. The data are presented as mean values.

FIG. 4A is a graph of FE values of products on CuO/Cu with (solid bars) and without (oblique line bars) the magnetic field over different current densities. The error bars stand for the standard deviation of three independent measurements. The data are presented as mean values±standard deviation.

FIG. 4B is a graph of FE values comparisons of C2+ products on CuO/Cu with/without the magnetic field over different current densities. The data stands for the mean value of three independent measurements. The data are presented as mean values.

FIG. 4C is a graph of FE values comparisons of H2 on CuO/Cu with/without the magnetic field over different current densities. The data stands for the mean value of three independent measurements. The data are presented as mean values.

FIG. 4D is a graph of FE values comparisons of ethanol on CuO/Cu with/without the magnetic field over different current densities. The data stands for the mean value of three independent measurements. The data are presented as mean values.

FIG. 4E is a graph of FE values comparisons of ethylene on CuO/Cu with/without the magnetic field over different current densities. The data stands for the mean value of three independent measurements. The data are presented as mean values.

FIG. 4F is a graph of FE values comparisons of the ratio of FEethanol to FEethylene (FEethanol/FEethylene) on CuO/Cu with/without the magnetic field over different current densities. The data stands for the mean value of three independent measurements. The data are presented as mean values.

FIG. 4G is a graph of FEproducts enhancement factors toward C2+ products, H2, ethanol, ethylene, and ethanol ethylene on CuO/Cu over different current densities, which is defined as the ratio of FE values on CuO/Cu with/without the magnetic field. The data stands for the mean value of three independent measurements. The data are presented as mean values.

FIG. 5A is a graph of EE toward C2+ on CuO/Cu with/without the magnetic field over different applied current densities. The data stands for the mean value of three independent measurements. The data are presented as mean values.

FIG. 5B is a graph of SPCE toward C2+ on CuO/Cu with/without the magnetic field over different applied current densities. The data stands for the mean value of three independent measurements. The data are presented as mean values.

FIG. 5C is a comparison of jC2+, FEC2+, EEC2+, and SPCEC2+ on CuO/Cu with/without the magnetic field at 400 mA cm−1. The data stands for the mean value of three independent measurements. The data are presented as mean values.

FIG. 6A is a graph of partial current density values toward ethanol on CuO/Cu with/without the magnetic field of ˜800 Gauss over applied current densities from 100 to 400 mA/cm2. The data stands for the mean value of three independent measurements. The data are presented as mean values.

FIG. 6B is a graph of partial current density values toward ethylene on CuO/Cu with/without the magnetic field of ˜800 Gauss over applied current densities from 100 to 400 mA/cm2. The data stands for the mean value of three independent measurements. The data are presented as mean values.

FIG. 6C is a graph of partial current density values toward C2+ on CuO/Cu with/without the magnetic field of ˜800 Gauss over applied current densities from 100 to 400 mA/cm2. The data stands for the mean value of three independent measurements. The data are presented as mean values.

FIG. 7 is a graph of EE factor comparisons toward to ethanol of the CuO/Cu catalyst with/without the magnetic field of ˜800 Gauss over different applied current densities from 100 to 400 mA/cm2. The data stands for the mean value of three independent measurements. The data are presented as mean values.

FIG. 8 is a graph of SPCE factor comparisons to ethanol of the CuO/Cu catalyst with/without the magnetic field of ˜800 Gauss over different applied current densities from 100 to 400 mA/cm2. The data stands for the mean value of three independent measurements. The data are presented as mean values.

FIG. 9 is a graph of FE values of products produced using a catalyst of 10 nm C60 coated on 300 nm Cu catalysts on PTFE. The cathode is in 1M KOH.

FIG. 10 is a graph of FE values of products produced using a catalyst prepared by applying 400 nm Cu followed by coating 20 nm Nd then 50 nm Cu catalysts on PTFE. The cathode is in 1M KOH.

FIG. 11 is a schematic showing a flow reactor. Not included in the illustration are the pumps and/or fans used to flow the gaseous and liquid reactants, as well as the power source. The flow reactor, as illustrated, include NdFeB magnets for providing a magnetic field.

FIG. 12 is an illustration of a flow reactor.

DETAILED DESCRIPTION

By considering the wave nature of electrons, the electron transfer from catalysts to receptors (e.g., CO2, H+ and intermediates) should exhibit dependence on the orbital and spin symmetry matching between the conduction electrons on catalysts and the lowest unoccupied molecular orbitals (LUMO) of their receptors. Thus, tuning such symmetry-dependent interactions between reactive radicals by magnetic field may eventually control the orientation of radical-radical coupling in CO2RR preferentially towards C2+. Using a combination of a magnetic field and a magnetically responsive electrocatalyst, the electrocatalytic reduction can be enhanced, and/or controlled to produce more of the desired reduction product(s).

The examples below demonstrate that in a flow reactor, a magnetic field of at least 400 gauss may be used to suppress the hydrogen evolution reaction, increase the FE of a desired electrocatalytic reduction product, and/or change the relative amounts of electrocatalytic reduction reaction products. The system uses a magnetically responsive electrocatalyst. If the electrocatalytic material is not natively a magnetically responsive electrocatalyst, it may be made into a magnetically responsive electrocatalyst by applying it to a layer of paramagnetic or ferromagnetic material such as Nd, or by chemical modification of the electrocatalytic material to be paramagnetic or ferromagnetic.

Preferably, the magnetic field at the electrocatalyst is at least 100, at least 200, at least 400, at least 800, or at least 1200 gauss, for example 100-1200 gauss. The magnetic field may be produced using a permanent magnet, such NdFeB magnet, or may be produced using an electromagnet.

Preferably, the hydrogen evolution reaction (HER) is suppressed by the magnetic field in favor of CO2RR. Preferably the FE of the HER (FEH2) is decreased in the presence of the magnetic field, as compared to the FEH2 without a magnetic field, by at least 8%, or by at least 27%, or by at least 27.8%, for example by 8.1 to 27.8%. Preferably, the enhancement factor for H2 is at most 0.64-fold, or at most 0.24-fold, for example 0.64 to 0.24-fold.

In a CO2RR, in which ethanol is produced, preferably the FEethanol is at least 22%, or at least 35%, or at least 35.8%, for example 26.1% to 35.8%, in the presence of the magnetic field. The enhancement factor for ethanol is preferably at least 1.63-fold, or at least 1.95-fold, for example 1.63 to 1.95-fold.

In a CO2RR, in which ethanol is produced, preferably the enhancement factor for C2+ products in at least 1.28-fold, or at least 1.36-fold, for example 1.28 to 1.36-fold. Preferably, the FEC2+ is at least 50.1%, at least 59.7%, or at least 60.9%, for example 50.1 to 60.9%, in the presence of a magnetic field.

EXAMPLES Example 1: Spin Polarized Electrocatalytic CO2 Reduction on CuO/Cu Paramagnetic Surface for Enhanced C—C Coupling

In this Example, we impart electrocatalysts with a net spin as a gripper for a magnetic field to modulate the spin exchange interaction between electrocatalysts and the radicals in CO2RR, so as to alter the reaction pathways. We demonstrate the magnetic field effect (MFE) in promoting electrochemical CO2RR towards C2+ organics, particularly towards those containing C—C σ-bond, e.g., ethanol catalyzed at a paramagnetic CuO/Cu interface. Bulk copper metal is diamagnetic because the unpaired electrons (4s1) merge to form a sea of delocalized (itinerant) free conducting electrons (metallic bond, purely s-wave) throughout the entire metal, losing the unpaired nature. All the ten electrons in 3d10 are paired and localized, and do not contribute to conduction. In contrast, CuO is paramagnetic ascribed to the [Ar]3d94s0 electron configuration of the Cu2+ in CuO, thus creating a localized spin in d orbital. CuO is a p-type semiconductor with its conduction originated from the electrons hopping through the Cu—O bonds.9 The resulting 4s-2p hybrid wave contains both gerade 4s wave of Cu and ungerade 2p wave of O, implying good overlapping, in terms of orbital symmetry with the LUMO (b2u* and/or b3u*) of a CO2 molecule that contains both s and p components. When polarized by an external magnetic field, the magnetic moment of the localized d spins in Cu2+ are aligned preferentially along the field, which then partially polarize the otherwise randomized spins (if in absence of magnetic field) of the conducting 4s-2p electrons of CuO via sp-d exchange interaction. The injection of such spin-polarized conducting electrons to receptors results in spin polarized C1 radicals. Under magnetic field, besides the spin of the unpaired electron in C1 radical being in parallel alignment with the magnetic field, so is the axis of the p orbital in which this unpaired electron is accommodated. It is the magnetic field that aligns the reactive (i.e., containing one electron) p-orbital on these C1 radicals along the same direction, hence greatly enhances the effective collision of these C1 radicals for C—C coupling, forming a σ-bond. While not wishing to be limited by the theory, we show that magnetic field preferentially promotes the C—C coupling towards ethanol in which there is only one C—C σ-bond. In comparison, however, the formation of C═C coupling involves an additional π bond that is orthogonal to the C—C σ-bond, while only one of them can benefit from the alignment via the magnetic field. As such, we observed that CO2RR towards ethylene is less responsive to magnetic field.

Synthesis and Characterization of CuO/Cu

We sought to construct CuO/Cu catalysts via evaporation deposition of a nanoparticulate layer of Cu on the surface of PTFE nanofibers, followed by an air-plasma treatment (FIGS. 2A, 2B and 2C) to form CuO layer. Energy-dispersive spectroscopy (EDS) elemental mapping images demonstrated that both Cu and O were uniformly distributed on the surface of the PTFE nanofibers (FIG. 2B). FIG. 2C is the illustration of the CuO/Cu structure on PTEF nanofibers. For conducting the scanning transmission electron microscopy (STEM) and transmission electron microscopy (TEM) analyses, an external Au layer (ca. 20 nm) was sputtered on the surface of the CuO layer. As shown in FIG. 2D, a nanoparticulate CuO/Cu layer was observed between the Cu layer and the Au protection layer. The energy-dispersive spectroscopy (EDS) elemental mapping images (FIG. 2E) further confirms the presence of an oxygen-rich zone between Cu and Au, as shown in the overlap image of FIG. 2E. High-resolution transmission electron microscopy (HRTEM) (FIG. 2F) showed the lattice fringe of Cu with the lattice parameter of 0.21 nm matching well with the d-spacing of the (111) crystal plane of Cu. An obvious CuO/Cu layer comprising Cu, disordered CuO nanoparticles encircled by yellow circular ring, and a 1˜2 nm disordered CuO layer adjacent to Au layer was observed between Cu layer and Au layer.

Powder X-ray diffraction (XRD) pattern (FIG. 1) showed the presence of Cu, suggesting the bulk phase of the catalyst is metallic copper. Surprisingly, no crystalline CuO peak was observed, which is likely either due to the insufficient amount of CuO for XRD detection,10 or the dominant amorphous structure of the CuO layer as seen in TEM study. The oxidation state of CuO/Cu layer was determined by high-resolution X-ray photoelectron spectroscopy (XPS) Cu 2p and O 1s spectra (FIG. 2G and FIG. 2H). The XPS fine spectrum of Cu 2p (FIG. 2G) of CuO/Cu depicts Cu 2p3/2 (˜933.6 eV) and Cu 2p1/2 (˜953.6 eV) with a gap difference of ˜20 eV, which demonstrates the formation of CuO.11, 12 The peaks of the fitted curve at 932.7 eV (Cu 2 p3/2) and 952.6 eV (Cu 2p1/2) can be assigned to Cu (0) state, and the peaks at 934.3 eV (Cu 2p3/2) and 954.4 eV (Cu 2p/2) are due to Cu (+2) state.10, 13-15 Two shake-up satellite peaks are observed at around 941.3, 943.7 eV and 962.1 eV, unique to CuO characteristic electronic structure, which reveals partially filled d-block (3d9) of Cu2+ ions.16 The O 1s spectrum of CuO/Cu in FIG. 2H is deconvoluted into three peaks, where the peaks at the binding energy of ˜529.7, 531.3, and 532.1 eV are attributed to the lattice oxygen (Olattice), oxygen vacancy (Ovacancy) and the surface adsorbed moisture (Oabsorbed), respectively.17 The paramagnetic feature of CuO/Cu was confirmed by electron paramagnetic resonance (EPR) spectroscopy. The observed resonance signal around 3293.596 gauss (g=2.0347) (FIG. 2I) and the fitted spectrum (dash-dotted line, fitted by Easyspin) is attributed to the paramagnetic Cu2+ ion arising from the electron configuration of 3d9 of CuO.18-20 The resonance signal around 3340.470 gauss (g=2.006) and the fitted spectrum (dash-dotted line, fitted by Easyspin) can be assigned to the O2− ions.21, 22 Compared with the results of CuO/Cu electrode, the backbone of PTFE (FIG. 2I) showed no paramagnetic signals.

We conducted the CO2RR tests on the CuO/Cu electrode in a flow cell electrolyzer using 1M KOH as the electrolyte, a cell configuration similar to that implemented in a reported work,23 except that a pair of permanent SmCo magnets are used to provide the magnetic field normal to the electrode surface. As shown in FIG. 3A, the FE (defined in Eq. 1 and Eq. 2 of Methods) toward C2+ production (FEC2+) on CuO/Cu rises with the increased magnetic fields from 50.1% at ˜400 Gauss to 59.7% at ˜800 Gauss, and to 60.9% at ˜1200 Gauss. For comparison on the magnetic nature of the catalytic surface, we further conducted the CO2RR tests using pure thus diamagnetic Cu electrodes with/without an external magnetic field of ˜800 Gauss at 100 mA/cm2. As shown in FIG. 3B, the pure non-paramagnetic Cu electrodes demonstrated an FEC2+ of 40.0% in the absence of magnetic field that is very close to the FEC2+ of 40.4% under ˜800 Gauss magnetic field, all at 100 mA/cm2.

In order to quantify the MFE on FEC2+, we define an enhancement factor as the ratio of FEC2+ with/without the external magnetic field. FIG. 3C shows that the enhancement factor on CuO/Cu catalyst is 1.11-fold, 1.32-fold, and 1.34-fold at various external magnetic field strengths of ˜400 Gauss, ˜800 Gauss, and ˜1200 Gauss, respectively. However, the FEC2+ enhancement factor value of pure Cu electrodes is only 1.01-fold, indicating the absence of MFE on this diamagnetic surface. This comparison suggests that a spin polarized paramagnetic surface is relevant to the promoted C—C bond coupling, and the detailed mechanistic study is further conducted. In the following study, we lock the magnetic field strength at ˜800 Gauss as this value already represents the nearly same promotional effect on FE as that of ˜1200 Gauss, as well as for safely handling the strong permanent magnets.

To gain mechanistic insight, we further investigated the MFE on CO2RR by varying the current density of CO2RR at 100, 200, 300 to 400 mA/cm2 while keeping the magnetic field strength at ˜800 Gauss or none for comparison. FIG. 4A shows the total FE values on the CuO/Cu. Explicitly, FEC2+ on the CuO/Cu with the magnetic field of ˜800 Gauss are higher than that in the absence of the external magnetic field under the same applied current densities. To be clear, we plotted the values of FEC2+ on CuO/Cu with/without the magnetic field of ˜800 Gauss over different current densities in FIG. 4B. The FEC2+ with the magnetic field of ˜800 Gauss is notably greater than that in the absence of the magnetic field at all applied current density (from 100 to 400 mA/cm2). On the other hand, the FEC2+ increased with the increased current densities from 100 to 400 mA/cm2 in both the absence/presence of the magnetic field. The fact that rising current density within certain range promotes the FEC2+ agrees with other's reports24, 25. However, compared with the FEH2 in the absence of an external magnetic field, the FEH2 under the external magnetic field of ˜800 Gauss is notably suppressed over all measured current densities as shown in FIG. 4C. Specifically, the absolute values of FEH2 decreased to 27.8%, 14.3%, 7.1% and 8.1% respectively at the current densities of 100, 200, 300 and 400 mA/cm2 in the presence of magnetic field versus its absence.

To further evaluate the MFE on product distribution, we analyzed the difference in FE of the two main products, namely ethanol (FIG. 4D) and ethylene (FIG. 4D) with/without the magnetic field of ˜800 Gauss, respectively. As shown in FIG. 4D, with the increase of applied current density, the FE value of ethanol (FEethanol) improves as well. Specifically, without magnetic field, the FEethanol were 10.9, 13.4, 18.6, and 21.9% respectively at the applied current density of 100, 200, 300 and 400 mA/cm2. Remarkably, under the external magnetic field of ˜800 Gauss, the FEethanol increased to 17.8, 26.1, 32.9 and 35.8% respectively at the applied current density of 100, 200, 300 and 400 mA/cm2. Correspondingly, the partial current density (j, defined in Eq. 3 of Methods) toward ethanol (jethanol) on CuO/Cu catalysts also increased by the MFE. FIG. 6A shows that jethanol increased from 10.9, 26.8, 55.7, and 87.6 mA/cm2 in the absence of magnetic field to 17.8, 52.1, 98.7 and 143.3 mA/cm2 in the presence of magnetic field of 800 Gauss at the respective total applied current density of 100, 200, 300 and 400 mA/cm2. Obviously, under the same current densities, CuO/Cu catalysts with the magnetic field of ˜800 Gauss deliver a greater FEethanol than that in the absence of the magnetic field, suggesting that the external magnetic field facilitates C—C coupling for ethanol.

In contrast, the response of FE of ethylene (FEethylene) to magnetic field is much weaker than that of FEethanol as shown in FIG. 4E. FIG. 4F clearly depicted a jump in the ratios of FEethanol to FEethylene (denoted as FEethanol/FEethylene), indicating the existence of promotional MFE on the selectivity of ethanol over ethylene in CO2RR within the applied current densities. The MFE on partial current density to ethylene (jethanol, FIG. 6B) on CuO/Cu catalysts is relatively weak compared with jethanol. FIG. 4G quantified the MFE on FE of the CO2RR on CuO/Cu at various current densities by the FE enhancement factor defined as the ratio of FE values on CuO/Cu with/without the magnetic field of ˜800 Gauss. The general enhancement factor for C2+ ranges between 1.28˜1.36-fold. The specific enhancement factor for ethanol ranges between 1.63˜1.95-fold in the applied current densities, notably greater than that of ethylene (1.05˜1.09-fold). The alternative indictor is the ratio of FE of ethanol to FE of ethylene, which ranges between 1.50˜1.83-fold. The enhancement factor for H2 is markedly below 1, ranging between 0.24˜0.64-fold, suggesting the impeded hydrogen evolution reaction (HER) by MFE. Thus, it is clear that MFE promotes the production of ethanol over ethylene but suppresses the production of H2. Accordingly, the MFE on the partial current density to C2+ (FIG. 6C) is mainly contributed from the MFE on ethanol.

While not wishing to be limited by the theory, the benefits from the magnetic field-oriented C—C δ bonding and the suppressed H2 formation by Lorentz force are further embodied by EE (defined in Eq. 4 of Methods), an important indicator to evaluate the CO2 electroreduction performance.26-28 Similar to FE, the CuO/Cu demonstrated a promotional MFE on the EE toward ethanol (FIG. 7) and C2+ (FIG. 5A) and over a wide current densities from 100 to 400 mA/cm2. Excitingly, the EEC2+ on CuO/Cu catalysts reached 47.5% at 400 mA/cm2 in the presence of magnetic field versus 36.8% at 400 mA/cm2 in the absence of magnetic field.

To reduce energy demand of CO2RR product separation, promoting single-pass carbon efficiency (SPCE, defined in Eq. 5 of Methods) of CO2RR is becoming increasingly important.29-31 By far, high SPCEs were reported in many acidic systems accounting for the fact that the acidic system can prohibit the carbonate formation and its crossover in bulk electrolytes, achieving high SPCE.29-31 Though the SPCEs in alkaline systems were relatively low,32, 33 strong basic electrolyte using KOH can bring higher selectivity and EE for C2+ production.34 Therefore, it is still valuable to assess the MFE on SPCE in this work. Obviously, our CuO/Cu showed a promotional MFE on the SPCE values toward ethanol (SPCEethanol, FIG. 8) and C2+ products (SPCEC2+, FIG. 5B) over the applied current densities from 100 to 400 mA/cm2. For instance, the CuO/Cu reach to 0.89% of SPCEC2+ at 400 mA/cm2 in the presence of magnetic field of ˜800 Gauss versus the 0.69% of SPCEC2+ in the absence of magnetic field of ˜800 Gauss, a ˜30% improvement in SPCE.

FIG. 5C visualized these four important indicators (i.e., FE, j, EE, and SPCE) toward C2+ production on CuO/Cu catalysts with/without magnetic field of ˜800 Gauss at 400 mA/cm2. Clearly, the promotional MFE on FEC2+, jC2+, EEC2+ and SPCEC2+ on CuO/Cu catalysts is systematically evident. Compared with the recent works, our CuO/Cu catalysts under MFE demonstrated an astonishing FEC2+ of 86.7% and a EEC2+ of 47.5% at the applied current density of 400 mA/cm2.

Methods

Materials. Copper target was provided by the Kurt J. Lesker company. The PTFE membrane as a gas-diffusion layer was obtained from the same source as reported in literature.3 Cu was evaporated on PTFE membrane using an evaporation system (Auto 306, Edwards) at an evaporation rate of 0.5 Å/Sec at 10−6 torr. The desired thickness of Cu was 400 nm. The obtained 400 nm Cu/PTFE composite membrane was treated within 30 min in an air-plasma (Harrick Plasma, PDC-32G) to obtain CuO/Cu electrode. The obtained 400 nm Cu/PTFE composite membrane works as pure Cu electrodes. The SmCo block magnets are from MagnetShop.com. Ag/AgCl (3.0 M KCl) electrode was used as the reference electrode. Nickel foam with a thickness of 1.6 mm was used as the counter electrode in a flow cell. A Sustainion anion exchange membrane was purchased from Dioxide Materials. The KOH, dimethyl sulfoxide (DMSO), and phenol were purchased from Sigma-Aldrich. The chemicals were used as received without any further purification.

Characterization. X-ray diffraction patterns were collected on a Bruker D8-A25 powder X-ray diffractometer with Cu Kα irradiation (λ=1.5418 Å) over the angular range from 10° to 80°. The SEM, TEM and STEM for structure characterization were collected on a JEOL IT-800HL scanning electron microscope system, a JEOL-2100F transmission electron microscope system, and a FEI Talos F200X TEM/STEM system, respectively. Samples for the TEM and STEM analyses were placed on sample holders followed by sputter coating of a gold layer. The gold layer works for the protection of CuO layer when the TEM and STEM analyses. The oxidation state of Cu in the sample was measured by an ULVAC-PHI, PHI 5000 VersaProbe II X-ray photoelectron spectroscopy (XPS). The electron paramagnetic resonance (EPR) measurement was performed on a Bruker Elexsys E500 CW-EPR spectrometer.

Electrochemical measurements. Electrochemical measurements were conducted in a 3D printed flow-cell in this work according to the design of previous report23. A PTFE-based GDE was fixed between the gas and catholyte compartment. The catalyst side of the PTFE-based GDE faces the cathode compartment, while the GDE layer of PTFE faces the gas compartment. An anion-exchange membrane was used to separate the catholyte and anolyte compartment. Silicone gaskets with a 1×1 cm2 window were used for sealing. The active area of the PTFE-based GDE is 1×1 cm2. Each compartment has an inlet and outlet connection to the gas or flow electrolyte. The catholyte (1M KOH) and anolyte (1M KOH) were circulated through the catholyte (flow rate of 4 mL/min) and anolyte (flow rate of 20 mL/min) compartment by two peristaltic pumps, respectively. Ultra-pure CO2 gas (99.999%, research grade) was supplied continuously to the gas compartment with a flow rate of 50 mL/min controlled by a mass flow controller. All CO2RR performance experiments were carried out using the chronopotentiometric method, with the power supplied by a potentiostat (Biologic, SP-150). The electrochemical impedance spectroscopy (EIS) analyses were used to determine the ohmic loss between the working and reference electrodes. All Ag/AgCl potentials after iR compensation (85%) were scaled to values relative to the reversible hydrogen electrode (RHE) using the following equation: ERHE=EAg/AgCl+0.210V+0.0591×PH.

Product analysis. The products collected from the gas outlet went through a simplified cold trap that was used to separate gasified liquid and gas products. The gas-phase products were analyzed using a gas chromatograph (7890B, Agilent) equipped with a flame ionization detector (FID) and a thermal conductivity detector (TCD). The FE toward CO2RR gas product was calculated using the following equation:35

FE x = n x × c x × v gas × F j total V m ( Eq . 1 )

where FEx is the Faraday efficiency of product x, nx is the number of electrons required for the gas products of CH4, C2H4, C3H6 and H2. Cx is the concentration of product x analyzed by gas chromatograph, vgas stands for the CO2 flow rate (50 mL/min), F donates the Faraday' constant (96,485 C/mol), and Vm equals 24.5 L/mol at room temperature, 1 atm.

Liquid products were quantified using a nuclear magnetic resonance (NMR) spectrometer (Ultrashield 500 Plus, Bruker) with dimethyl sulfoxide (DMSO) and phenol as the internal standards. The water suppression method was used. Standard curves for each liquid product (e.g., ethanol, acetate, n-propanol, formate) were prepared by the relative peak area ratio. The relative peak area (e.g., ethanol, formate) can be calculated using the following expression:36, 37

Relative peak area ratio ( ethanol ) = Triplet peak area at 1.1 ppm ( ethanol ) Single peak area at 2.6 ppm ( DMSO ) Relative peak area ratio ( formate ) = Single peak area at 8.3 ppm ( formate ) Single peak area at 7.2 ppm ( phenol )

The FE for the liquid products were calculated using the following equation:23, 37

FE x = n x × η x × F Q ( Eq . 2 )

where nx is the number of electrons required for the liquid products of CH3CH2OH, CH3COOH, CH3CH2CH2OH, and HCOOH. ηx is the number of moles of product x, F is the Faraday' constant, and Q is the total charge passed during the CO2 electrolysis.

The partial current densities (j) of the products were calculated as follows:27

j x = j total × FE x A ( Eq . 3 )

where jx represents the partial current of product x, jtotal represents the total current, FEx is the Faraday efficiency of product x, A is the geometric area of 1 cm2.

The half-cell energy efficiencies (EE) for the products were calculated as follows:27, 31, 38

EE x = ( 1 . 2 3 - E x theoretic ) ( 1 . 2 3 - E x applied ) × FE x ( Eq . 4 )

where EEx stands for the energy efficiency of product x, Extheoretic is the theoretic thermodynamic potential vs. RHE for product x, in which Eethanoltheoretic is 0.09V,39 Eethylenetheoretic is 0.08V,39 En-propanoltheoretic is 0.21V,39 Epropylenetheoretic is 0.13V,40 Eacetatetheoretic is ˜0.26V,39 respectively. Exapplied is the applied potential vs. RHE and FE, is the calculated FE of the product x.

The single pass carbon efficiency (SPCE) for the products were calculated as follows:29-31

SPCE x = ( j x × 6 0 s ) / ( n x × F ) ( v gas × 1 min ) / V m ( Eq . 5 )

where SPCEx denotes the single pass carbon efficiency of product x, jx is the partial current of product x, nx is the number of electrons required for the products, F stands for the Faraday' constant, vgas is the CO2 flow rate (50 mL/min), Vm is 24.5 L/mol.

Example 2: Spin Polarized Electrocatalytic CO2 Reduction on Ferromagnetic C60—Cu Surface for Enhanced C—C Coupling

Preparation of catalysts: 300 nm copper was coated on porous PTFE film via vacuum evaporation, followed by 10 nm C60 coated onto the copper. The C60—Cu interface is reported to be ferromagnetic.41

Performance of the catalysts: The liquid products via electrochemical reduction of CO2 using the above catalysts is analyzed by the same methods as described in Example 1. The results show increase of C2+ liquid such as ethanol under magnetic field.

Example 3: Spin Polarized Electrocatalytic CO2 Reduction on Paramagnetic Cu—Nd—Cu Surface for Enhanced C—C Coupling

Preparation of catalysts: 400 nm copper (Cu) was coated on porous PTFE film via vacuum evaporation, followed by 20 nm neodymium (Nd) coated onto the copper layer, followed by additional 50 nm Cu to cover the previous 20 nm Nd layer. The Nd layer is paramagnetic.

Performance of the catalysts: The liquid products via electrochemical reduction of CO2 using the above catalysts is analyzed by the same methods as described in Example 1. The results show increase of C2+ liquid such as ethanol under magnetic field. It is also found that the switching the direction of the magnetic field does not have impact of the product selectivity, rather, it is the presence of the magnetic field that impacts the product selectivity.

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Claims

1. A method of producing ethanol by electrocatalytic reduction of carbon dioxide, comprising:

reducing carbon dioxide in an aqueous electrolyte on an electrocatalyst with electricity,
wherein the electrocatalyst is exposed to a magnetic field of at least 400 gauss,
the electrocatalyst comprises at least one paramagnetic and/or ferromagnetic material, and
an amount of ethanol produced by the reducing is greater than an amount of ethanol produced without the magnetic field.

2. The method of claim 1, wherein the electrocatalyst comprises copper.

3. The method of claim 2, wherein the electrocatalyst further comprises copper oxide, C60 and/or neodymium.

4. The method of claim 1, wherein the magnetic field is at least 800 gauss.

5. The method of claim 1, wherein the magnetic field is at least 1200 gauss.

6. The method of claim 1, wherein the magnetic field is produced using an electromagnet.

7. The method of claim 1, wherein the FE of the hydrogen evolution reaction (HER), FEH2, is decreased by at least 8%, as compared to FEH2 without a magnetic field.

8. The method of claim 1, wherein the FE of the hydrogen evolution reaction (HER), FEH2, is decreased by at least 27%, as compared to FEH2 without a magnetic field.

9. The method of claim 1, wherein the FE of ethanol, FEethanol, is at least 22%.

10. The method of claim 1, wherein the FE of ethanol, FEethanol, is at least 35%.

11. The method of claim 1, wherein the enhancement factor for ethanol is at least 1.63-fold.

12. The method of claim 1, wherein the enhancement factor for ethanol is at least 1.95-fold.

13. The method of claim 1, wherein the enhancement factor for C2+ products is at least 1.28-fold.

14. The method of claim 1, wherein the enhancement factor for C2+ products is at least 1.36-fold.

15. A method of reducing carbon dioxide electrocatalytically in a flow reactor, comprising:

reducing carbon dioxide in an aqueous electrolyte on an electrocatalyst with electricity,
wherein the electrocatalyst is exposed to a magnetic field of at least 400 gauss,
the electrocatalyst comprises (i) copper and (ii) copper oxide, C60 and/or neodymium, and
the faradaic efficiency (FE) is greater than the faradaic efficiency (FE) without the magnetic field.

16. The method of claim 15, wherein the magnetic field is at least 800 gauss.

17. The method of claim 15, wherein the magnetic field is at least 1200 gauss.

18-26. (canceled)

27. A flow reactor for electrocatalytic reduction of carbon dioxide, comprising:

(a) and electrocatalyst, containing (i) copper and (ii) copper oxide, C60 and/or neodymium,
(b) an aqueous electrolyte, in contact with the electrocatalyst,
(c) a counter electrode, in ion-conductive contact with the electrocatalyst,
(d) a magnet, for providing a magnetic field of at least 400 gauss to the electrocatalyst, and
(e) a power source, electronically connected to the electrocatalyst and the counter electrode.

28. A flow reactor for electrocatalytic reduction, comprising:

(a) and electrocatalyst, containing neodymium,
(b) an aqueous electrolyte, in contact with the electrocatalyst,
(c) a counter electrode, in ion-conductive contact with the electrocatalyst,
(d) a magnet, for providing a magnetic field of at least 400 gauss to the electrocatalyst, and
(e) a power source, electronically connected to the electrocatalyst and the counter electrode.

29. A magnetically responsive electrocatalyst for an electrocatalytic reduction reaction, comprising:

(i) a substrate,
(ii) neodymium, on the substrate, and
(iii) a non-magnetically responsive electrocatalytic material, on the neodymium.
Patent History
Publication number: 20250223715
Type: Application
Filed: Dec 27, 2024
Publication Date: Jul 10, 2025
Applicants: Board of Trustees of Northern Illinois University (DeKalb, IL), UChicago Argonne, LLC (Chicago, IL)
Inventors: Tao Xu (Naperville, IL), Di-Jia Liu (Elmhurst, IL)
Application Number: 19/003,633
Classifications
International Classification: C25B 15/00 (20060101); C25B 3/07 (20210101); C25B 3/26 (20210101); C25B 9/15 (20210101); C25B 9/60 (20210101); C25B 11/091 (20210101);