STAND HOUSING COMPRISING COUPLING CLAMPING REGIONS
The present application relates to a stand housing (10) for a stand (1) for rolling metal rods, wires or pipes along a rolling axis (19), wherein the stand housing (10) has an outside (12) which, viewed along the rolling axis (19), comprises at least six side surfaces (14.1-14.6) that are arranged so as to be offset about the rolling axis (19) about a 60° rotation in each case, and two end faces (13, 15) that are opposite one another, wherein the side surfaces (14.1-14.6) form a regular hexagon, at least in an imaginary extension, and at least one pair of coupling clamping regions (50.1, 50.2, 50.6) which is arranged in the region of a corner (16.1-16.6) of the hexagon, wherein each of the coupling clamping regions (50.1, 50.2, 50.6) of the pair is designed to receive a coupling (64) for a shaft (62) of a roller guide (60) for central adjustment of the roller guide (60). In this case, a coupling clamping region (50.1, 50.2, 50.6) of the pair is arranged on one of the end faces (13, 15) of the stand housing (10), and the other coupling clamping region (50.1, 50.2, 50.6) of the pair is arranged on the other of the end faces (15, 13) of the stand housing (10).
The present invention relates to a stand housing for a stand for rolling metal rods, wires or pipes along a rolling axis, which housing is provided for attachment of a roller guide.
BACKGROUNDStands for rolling rod-shaped material to be rolled are known in principle in the production of metal pipes, rods, or wires. In this case, material to be rolled can be rolled to desired diameters, in that the caliber is set accordingly. For example, a stand of the above technical field is known from DE 100 15 340 A1.
In general, a plurality of stands is arranged in succession in a rolling mill. As a result, the material to be rolled can be stretched in particular by a difference between the roller speeds of the individual stands, and rolled to a smaller diameter.
Furthermore, the roundness of the material to be rolled is generally not sufficient after passing through one stand, because the cross-section assumes a polygon-like shape on account of the typically star-shaped arrangement of the rollers and their relatively small number, the number of sides of the polygon corresponding to the number of rollers of the stand. For example, a material to be rolled that is rolled by a single three-roller stand has a cross-sectional shape which is not ideally round but rather approximately triangular.
The successive stands are preferably arranged, for improving the roundness of the material to be rolled, in such a way that in each case the corners of the cross section of the material to be rolled, of a material to be rolled that is leaving the stand, are contacted centrally by the rollers of the following stand, and the cross-section of the material to be rolled is rounded as a result.
Therefore, the three rollers in each case, for example of the first and of the third stand of a rolling mill having four stands, are typically located in what is known as a “Y-arrangement”, and the rollers of the stand arranged therebehind in each case, for example the second and fourth, are arranged in what is known as an “anti-Y-arrangement” (A). Due to the alternating arrangement of the rollers and stands in a Y-arrangement and anti-Y-arrangement, in each case the corners of the cross-section of the material to be rolled are rolled using the following stand, by a roller, and the cross-section of the material to be rolled is rounded as a result.
In the Y-arrangement, the lower roller is oriented in such a way that its roller shaft is positioned horizontally, i.e. the diameter of the lower roller extends vertically, in the viewing direction of the rolling axis. In contrast, in the anti-Y-arrangement it is the upper roller that has its roller shaft positioned horizontally, i.e. the diameter of the upper roller extends vertically, in the viewing direction of the rolling axis. In both cases, the roller shafts of the two further rollers are positioned tilted by 120° in each case, relative to the horizontal roller shaft. Of course, the arrangements relative to the horizontal are arbitrary overall, because it is only the relative arrangement of the rollers with respect to adjacent stands that is important for the effect described here.
Switching between the different arrangements of the previous cuboid stands is typically performed for example by rotation about a horizontal axis, about 180°. However, this switching results, in addition to other obstacles, in the inlet side, i.e. the end face of the stand through which the material to be rolled enters the stand, and the outlet side, i.e. the opposite end face, through which the material to be rolled leaves the stand, being swapped. In other words, the inlet side becomes the outlet side, and vice versa.
The arrangement of the stands one behind the other to form a rolling mill typically takes place using stand bases, into which the stands are introduced and by which they are held. This makes it possible to replace stands from the rolling mill, for example for the maintenance which is regularly required.
In order to prevent the material to be rolled from performing a torsional movement between successive stands and the point of action of the rollers along the periphery of the material to be rolled from being difficult to control, roller guides are known, which are typically attached to a stand on the inlet side of said stand. A configuration of this kind is known for example from CN 114 130 828 A.
Particularly effective roller guides exhibit the possibility of adjusting the caliber between the infeed rollers centrally, using a roller adjustment mechanism. For this purpose, for example a shaft, usually a universal shaft, is used for introducing a roller adjustment torque via a roller adjustment connector, i.e. a coupling for the shaft, which connection can be fastened to the stand.
Furthermore, there are two basic configurations for the roller adjustment connector, specifically manual adjustment of the rollers and automatic adjustment, referred to as remote adjustment. While an arrangement of the roller adjustment connector on an operator side of the stand housing allows for good accessibility for manual operation of the roller adjustment connector from this side, the roller adjustment connector cannot be readily operated and actuated automatically, i.e. by what is known as remote adjustment, in this arrangement, because a motor that is required for this may not be provided on this side, in order not to block access to the stand for the operator.
In the prior art, modifying a stand, after switching between the Y-arrangement and anti-Y-arrangement, in such a way that the roller guide is correctly arranged and set is associated with significant effort, in particular in the case of a roller guide having a roller adjustment connector.
DESCRIPTION OF THE INVENTIONAgainst this background, an object of the present invention is that of providing a stand housing of the above technical field, which allows for more flexible use within a rolling mill, and in particular a more flexible selection both of a position in the rolling mill and also of a roller adjustment configuration, with a simultaneously compact design of the rolling mill.
In other words, the object is that of developing a stand housing of the above technical field in such a way that it can be arranged modularly, in as versatile a manner as possible, in a rolling mill, at different positions and in different locations in a stand base, a roller guide having central adjustment being able to be attached quickly and precisely for a plurality of different adjustment configurations, manual roller adjustment, and automatic remote adjustment of the rollers.
This object is achieved by a stand housing according to claim 1. Advantageous embodiments of the invention emerge from the dependent claims.
A stand housing for a stand for rolling metal rods, wires or pipes along a rolling axis has an outside which, viewed along the rolling axis, comprises at least six side surfaces that are arranged so as to be offset from one another about the rolling axis, about a 60° rotation in each case, and two end faces that are opposite one another, the side surfaces forming a regular hexagon, at least in an imaginary extension. The stand housing further comprises at least one pair of coupling clamping regions arranged in a corner of the hexagon, and each of the coupling clamping regions of the pair being designed to receive a coupling for a shaft of a roller guide for central adjustment of the roller guide. In this case, a coupling clamping region of the pair is arranged on one of the end faces of the stand housing, and the other coupling clamping region of the pair is arranged on the other of the end faces of the stand housing.
In the present context, the side surfaces are the surfaces of the stand housing which laterally define the two end faces, specifically a front surface referred to as an inlet side, and the rear surface referred to as an outlet side, through which end faces the rolling axis extends. The side surfaces together form, viewed along the rolling axis, the lateral outer surface of the stand housing. The side surfaces are arranged so as to be offset from one another about the rolling axis, about a 60° rotation in each case, i.e. adjacent side surfaces enclose an internal angle of 120°. The side surfaces thus form a regular hexagon, at least in an imaginary extension, which means that the projection of the stand housing along the rolling axis defines a polygon having at least six sides and corners. In this case, it is also possible that no sharp corners, but rather roundings, chamfers or similar transitions are provided between adjacent side surfaces, which transitions interconnect the straight side surfaces.
The side surfaces of the stand housing can serve as a contact surface, comprise a contact surface, or extend in parallel with a contact surface or a plurality of contact surfaces, for example formed by sliding rails, on which contact surface(s) the stand can stand in a stable manner, in particular in a stand base. The side surfaces do not have to be flat, but rather can also comprise steps, protrusions, or recesses, as well as openings, and can also be formed in multiple parts.
A corner in the sense of the arrangement of the coupling clamping regions according to the present invention extends from the point at which the side surfaces or, in the case of a non-sharp corner their imaginary extensions, meet, up to 25% of the peripheral spacing from the adjacent corner, in the direction thereof. The arrangement of the coupling clamping region, which itself has a peripheral extension corresponding to the size of the coupling, centrally in the corner of the regular hexagon formed by the side surfaces is particularly preferred.
The number and the arrangement of the side surfaces of the present stand housing results in the advantage, compared with a rectangular stand housing having four side surfaces, as is known from the prior art, that the stand can be used in a modular manner in different locations at different positions in the rolling mill, and in different configurations with respect to the adjustability of the roller guide. In other words, the stand can be used in a plurality of different orientations, e.g. Y-arrangement and anti-Y-arrangement, having different assignments of the end faces as the inlet side or outlet side, with and without a roller guide or the like, and in different versions of the roller adjustment of a roller guide, e.g. manually or automatically. The number of stands to be kept available for an operator of a rolling mill is reduced thereby, because the same stand can be used universally in the entire rolling mill, even after modification of the rolling mill with respect to the adjustability of the roller guide between manual and automatic. Thus, the invention achieves a more flexible use within a rolling mill, and in particular a more flexible selection both of a position in the rolling mill and also of a roller adjustment configuration, with a simultaneously compact design of the rolling mill.
The invention in particular allows for flexible attachment of additional components arranged on or in the stand housing, in particular a centrally adjustable roller guide. Such components can in addition be, for example, operating connections, glide elements, bearing elements, and fastening elements or a funnel guide. However, in this respect too, the present invention allows for very marked modularization of the rolling mill.
The limitation of the complexity of the roller arrangement is additionally advantageous because the arrangement of drive devices for the roller shafts, in synergy with the arrangement of adjustment devices for not only the roller shafts but rather also a centrally adjustable roller guide, within the rolling mill is simplified as a result.
In a preferred embodiment, the stand housing comprises two pairs of coupling clamping regions, of which one is arranged in a corner of the hexagon, and the other is arranged in a corner of the hexagon that is offset about a 120° rotation about the rolling axis. In other words, one of the pairs of coupling clamping regions is arranged in a first corner, and the other of the pairs is arranged in a second corner of the hexagon, which is the next but one along the peripheral direction.
As a result, switching between two different arrangements, in particular in the case of a three-roller stand a Y-arrangement and an anti-Y-arrangement, can take place by tilting about a tilt axis which extends through the corner located between the first and the second corner, and the center of the stand housing, i.e. an oblique tilt axis compared with the conventional horizontal tilt axis in the case of rectangular stand housings. In this case, the first and the second corner swap their positions, upon switching, and an attachment of the roller adjustment connector, i.e. the coupling for central adjustment of the roller guide, can take place reliably, quicky and precisely at the respective correct end, via the coupling clamping region. This is particularly advantageous if the stand housing additionally comprises a bearing hole for an adjustment connector for the rollers of the stand, which hole is arranged in the region of the third corner. Switching between the two different arrangements along a tilt axis that extends through the corner, in the vicinity of which the adjustment connector for the roller adjustment is located, is particularly efficient for the entire rolling mill.
The stand housing preferably comprises three pairs of coupling clamping regions, of which one is arranged in a corner of the hexagon, and two are arranged at the corners adjacent thereto. In other words, in this preferred embodiment a pair of coupling clamping regions is also located in a third corner located between the above-mentioned first and second corner, such that three adjacent corners are each provided with a pair of coupling clamping regions.
This results in further flexibility, because in the case of switching between two different arrangements, in particular in the case of a three-roller stand a Y-arrangement and anti-Y-arrangement, by tilting about the tilt axis extending through the corner located between the first and the second corner, and the center of the stand housing, the third corner retains its position. An attachment of the roller adjustment connector, i.e. the coupling for central adjustment of the roller guide, can take place at the respectively suitable corner reliably, quickly, and precisely, by means of the coupling clamping region. This is particularly advantageous if the housing additionally comprises a bearing hole for an adjustment connector for the rollers of the stand, which hole is arranged in the region of the third corner. Switching between the two different arrangements along a tilt axis which extends through the corner and in the vicinity of which the adjustment connector for the roller adjustment is located is particularly efficient for the entire rolling mill.
Preferably, the coupling clamping regions comprise threaded holes for fastening the coupling for the shaft of the roller guide. As a result, the coupling, i.e. the roller adjustment connector, can be attached reliably and firmly to the stand housing.
In a preferred embodiment, the coupling clamping regions are formed in the end faces. This can ensure an even more reliable and installation space-saving attachment of the coupling.
Advantageously, the stand housing further comprises clamping rails which are screwed to the coupling clamping regions and by means of which the coupling can be oriented or mounted. This allows for simple and precise mounting and orientation of the coupling.
A preferred stand for rolling metal rods, wires or pipes along a rolling axis comprises a stand housing according to the above description, and three rollers which are each located on a roller shaft, surround the rolling axis in a star-shaped manner, and together form a caliber, the three roller shafts preferably being mounted by means of eccentric bushings, in bearing holes of the stand housing, in such a way that a radial spacing of the rollers from the rolling axis is adjustable. The above-described stand housing is particularly well suited for a stand of this kind because synergies of the geometries of the roller arrangement and of the stand housing occur as a result, which synergies are derived in particular from the similar symmetry of the star-shaped arrangement of three rollers on the one hand and of the regular hexagon of the outside of the stand housing on the other hand.
The star-shaped arrangement of the rollers around the rolling axis means that the rollers or their rotation planes are in each case arranged at an angle of 120° relative to the two adjacent rollers or their rotation planes. This also applies for the roller shafts of which the axes intersect other than in the rotation planes of the rollers, but not in the caliber. However, within the stand each roller shaft is at an angle of 120° in each case relative to the other two roller shafts.
In the case of this preferred stand, the spacings of the rollers from the rolling axis can be set for setting the caliber by rotating the eccentric bushing, i.e. an eccentric adjustment as is known for example from DE 100 15 340 A1.
The stand preferably further comprises an adjustment connector for introducing an adjustment torque in order to adjust a radial position of the roller shafts, with respect to the rolling axis, for setting the caliber. In this case, at least two adjustment configurations, i.e. both remote adjustment via an external motor, and also manual adjustment, are possible. For this purpose, the external motor, or a suitable tool, such as a wrench, must be brought into engagement with the adjustment connector in order to actuate this, i.e. to rotate it. The rotational movement can be transmitted to one of the eccentric bushings of the stand via a gearbox, for example. The rotational movement can be transmitted from said eccentric bushing to others of the eccentric bushings of the roller shaft in a manner that is known in principle. Thus, all the roller shafts can be adjusted synchronously via a single adjustment connector, and the caliber can be set correspondingly.
The adjustment connector is preferably arranged on the outside, i.e. on the lateral outside, of the stand housing, in a corner of the regular hexagon. “In a corner of the regular hexagon” means, in this connection, that the adjustment connector is arranged closer to a corner, i.e. to a transition between two adjacent side surfaces, than the center of a side surface. This arrangement of the adjustment connector makes it possible for the stand to be used more flexibly. The stand can thus be rotated about 180°, about an axis extending through the corner and the rolling axis, and thereby switched between the Y-arrangement and the anti-Y-arrangement, without substantially changing the position of the adjustment connector.
Further advantages and developments of the invention emerge from the following description of the figures, and all of the claims.
In the following description of the figures, identical or corresponding elements are provided with the same reference numbers, and a repeated description is largely avoided.
The preferred stand 1 is designed in such a way that the inlet side 15 (not shown in
The stand 1 further comprises three rollers 20.1, 20.2, 20.3 that surround the rolling axis 19 in a star-shaped manner. The rollers 20.1-20.3 in each case define a rotational plane, which planes are at an angle of 120° relative to one another and intersect in the rolling axis 19. The rotational planes of the rollers 20.1-20.3 are arranged orthogonally to one pair of side surfaces 14.1-14.6 of the stand housing 10 in each case. In the region of the rolling axis 19, the rollers 20.1-20.3 form a caliber 21 between them. The caliber 21 is in particular surrounded by a roll surface 22 of each of the rollers 20.1-20.3, the roll surfaces 22 of the rollers 20.1-20.3 being formed centrally along the periphery of the respective roller 20.1-20.3, as a concave groove, in order to provide the material to be rolled with as round an outer contour as possible. Depending on the material to be rolled, the roll surface 22 can also be designed differently, however, in particular as a flat surface or as a convex surface. In
The rollers 20.1-20.3 are in each case positioned fixedly on a roller shaft, via which the rollers 20.1-20.3 are driven. Axes of rotation of the roller shafts extend in parallel with one pair of side surfaces 14.1, 14.4, 14.2, 14.5, 14.3, 14.6 in each case. The axes of rotation are furthermore arranged transversely to the rolling axis 19 and are arranged around said axis in a rotationally symmetrical or star-shaped manner. The axis of rotation of the roller shaft of the upper roller 20.1 in
The roller shafts extend in the interior of the stand housing 10, in which an eccentric adjustment means (not shown) for adjusting the rollers 20.1-20.3 via their roller shafts is also located. The eccentric adjustment means makes it possible for a spacing between the roller shafts and thus the rollers 20.1-20.3 on the one hand, and the rolling axis 19 on the other hand, in the X-Y plane of
The adjustment mechanism of the rollers 20.1-20.3 can be actuated from the outside, in that an adjustment connector 30 that protrudes to the outside in the vicinity of the corner 16.1 is rotated. In the embodiment shown in
The adjustment connector 30 is located in the vicinity of the corner 16.1, and the gear shaft connected to the adjustment connector 30 extends in parallel with the upper roller shafts in
In
The guide for the material to be rolled can for example be a roller guide, in particular a roller guide 60, as is shown by way of example in
Furthermore, three coupling clamping regions 50.1, 50.2, 50.6 are arranged on the outlet side 13 of the stand housing 10, shown in
The stand 1 further comprises three water outlet openings 42.1, 42.2, 42.3 on the outlet side 13 shown in
Furthermore, on the outlet side 13 shown in
The roller shafts are displaced in parallel relative to the position of the stand 1 from
Due to the tilting about the axis K, the adjustment connector 30 is still arranged in the vicinity of the corner 16.1 of the stand housing 10. It is arranged in a manner slightly offset downwards with respect to the horizontal central plane of the stand housing 10, specifically mirrored at the corner 16.1. Nonetheless, in this position of the stand 1 too, i.e. the Y-arrangement, the adjustment connector 30 can be easily reached from the same side, and thus is suitable in particular for efficient manual operation of stands 1 adjacent to the eccentric adjustment means.
The roller adjustment connector 64 is attached to the coupling clamping region 50.1 and the clamping rail 52, associated therewith, on the stand 1. Due to the arrangement of the mounting elements 26.1-26.3 and the coupling clamping regions 50.1, 50.2, 50.6 on the stand housing 10, the roller guide 60 can be attached securely, precisely, and quickly to the stand housing 10.
Furthermore, a water line 66 of the roller guide 60 is visible in
This arrangement preferably serves to implement remote adjustment of the adjustment mechanism of the rollers 20.1-20.3 by an external motor. The position of the adjustment connector 30 in the location of the stand 1 shown in
The stand 1 must be able to be pushed into and pulled out of a stand base transversely to the rolling axis 19, in order to be able to be serviced quickly. This requirement in turn means that the stand in
This in turn means that, in
In the location of the stand 1 shown in
In the location of the stand 1 shown in
Owing to the hexagonal shape of the stand housing 10, the stand 1 can be arranged in the four locations shown in
Recesses and drilled holes are visible along the outside 12 of the stand housing 10, which are provided for receiving the roller shafts, in
- 1 stand
- 10 stand housing
- 12 outside
- 13 outlet side
- 14.1, 14.2, 14.3, 14.4, 14.5, 14.6 side surface
- 15 inlet side
- 16.1, 16.2, 16.3, 16.4, 16.5, 16.6 corner
- 19 rolling axis
- 20.1, 20.2, 20.3 roller
- 21 caliber
- 22 roll surface
- 24.1, 24.2, 24.3 drive-side end
- 26.1, 26.2, 26.3 mounting element
- 30 adjustment connector
- 40.2, 40.3, 40.4, 40.5 sliding rail
- 41.1, 41.2, 41.3 air connection
- 42.1, 42.2, 42.3 water outlet opening
- 43.1, 43.2, 43.3 water feed opening
- 44.2, 44.3, 44.4, 44.5, 44.6 clamping point
- 50.1, 50.2, 50.6 coupling clamping region
- 52 clamping rail
- 60 roller guide
- 62 universal shaft
- 64 roller adjustment connector
- 66 water line
- K tilt axis for shifting between Y-arrangement and anti-Y-arrangement
Claims
1. A stand housing for a stand for rolling metal rods, wires, or pipes along a rolling axis, wherein the stand housing comprises:
- an outside comprising at least six side surfaces when viewed along the rolling axis that are arranged so as to be offset about the rolling axis by a 60° rotation between adjacent side surfaces, and two end faces that are opposite one another, wherein the side surfaces form a regular hexagon at least in an imaginary extension; and
- at least one pair of coupling clamping regions arranged in a corner of the hexagon, wherein each of the coupling clamping regions of the pair is configured to receive a coupling for a shaft of a roller guide, the coupling configured to enable central adjustment of the roller guide, wherein one coupling clamping region of the pair is arranged on one of the end faces of the stand housing, and the other coupling clamping region of the pair is arranged on the other of the end faces of the stand housing.
2. The stand housing according to claim 1, comprising two pairs of coupling clamping regions, a first pair of the coupling clamping regions arranged in a corner of the hexagon and a second pair of coupling clamping regions arranged in a corner of the hexagon offset about the rolling axis by a 120° rotation from the corner of the first pair of coupling clamping regions.
3. The stand housing according to claim 1, comprising three pairs of coupling clamping regions a first pair of the pairs of coupling clamping regions arranged in one corner of the hexagon, and the other two pairs of coupling clamping regions arranged in a corner adjacent to the corner of the first pair of coupling clamping regions.
4. The stand housing according to claim 1, further comprising a bearing hole for an adjustment connector of rollers to be mounted in the stand housing, wherein the bearing hole for the adjustment mechanism is arranged in a corner in which a pair of coupling clamping regions is arranged or is arranged between corners each having one pair of coupling clamping regions.
5. The stand housing according to claim 1, wherein the coupling clamping regions are made in the end faces.
6. The stand housing according to claim 1, further comprising clamping rails screwed to the coupling clamping regions, the clamping rails configured such that the coupling can be oriented or mounted by way of the clamping rails.
7. A stand for rolling metal rods, wires, or pipes along a rolling axis, comprising:
- a stand housing according to claim 1; and
- three rollers each positioned on a respective roller shaft, the three rollers surrounding the rolling axis in a star-shaped manner, and collectively forming a caliber.
8. The stand according to claim 7, further comprising a roller guide having a shaft for central adjustment of the roller guide, wherein the shaft is provided with a coupling, the coupling fastened to one of the coupling clamping regions.
9. The stand according to claim 7, wherein the three roller shafts are mounted by way of eccentric bushings in bearing holes of the stand housing such that a radial spacing of the rollers from the rolling axis is adjustable, wherein the stand further comprises an adjustment connector for introducing an adjustment torque, the adjustment connector configured to adjust a radial position of the roller shafts such that the caliber is set.
10. The stand according to claim 9, wherein the adjustment connector is arranged on the outside of the stand housing in a corner of the regular hexagon.
11. The stand according to claim 9, wherein the adjustment connector is a remote adjustment connector.
Type: Application
Filed: Jul 29, 2024
Publication Date: Nov 20, 2025
Inventors: Günter Schnug (Düsseldorf), Mustafa Gülcan (Köln), Sergey Generalov (Hilden), Ralf Dedeken (Wiehl)
Application Number: 18/787,325