STAND HOUSING COMPRISING CONTACT SURFACES FOR SLIDING RAILS
The present application relates to a stand housing (10) for a stand (1) for rolling metal rods, wires or pipes along a rolling axis (19), which comprises at least four contact surfaces which are arranged on an outside (12) of the stand housing (10) and which, viewed along the rolling axis (19), are in parallel therewith. Of the contact surfaces, two form non-adjacent, mutually parallel contact surfaces, and the two others form adjacent contact surfaces. In this case, the adjacent contact surfaces are at an angle of 120° to one another, and each thereof is at an angle of 120° to one of the parallel contact surfaces. The two parallel contact surfaces and/or the adjacent contact surfaces are designed to receive sliding rails (40.2, 40.3, 40.4, 40.5) for inserting the stand housing (10) into a stand base.
The present invention relates to a stand housing for a stand for rolling metal rods, wires or pipes along a rolling axis.
BACKGROUNDStands for rolling rod-shaped material to be rolled are known in principle in the production of metal pipes, rods, or wires. In this case, material to be rolled can be rolled to desired diameters, in that the caliber is set accordingly. For setting the caliber of a stand, it is conventional to change the spacing of the rollers from the rolling axis. A technical solution for setting the roller positions with respect to the rolling axis is the eccentric adjustment means.
For example, a stand of the above technical field having an eccentric adjustment means is known from DE 100 15 340 A1. In DE 100 15 340 A1, synchronous adjustment of all the roller shafts, and thus all the rollers, is made possible by driving just one eccentric bushing, which adjustment takes place via an adjustment connector provided on a side surface of the stand housing.
In general, a plurality of stands is arranged in succession in a rolling mill. As a result, the material to be rolled can be stretched in particular by a difference between the roller speeds of the individual stands, and rolled to a smaller diameter.
Furthermore, the roundness of the material to be rolled is generally not sufficient after passing through one stand, because the cross-section assumes a polygon-like shape on account of the star-shaped arrangement of the rollers and their relatively small number, the number of sides of the polygon corresponding to the number of rollers of the stand. For example, a material to be rolled that is rolled by a single three-roller stand has a cross-sectional shape which is not ideally round but rather approximately triangular.
The successive stands are preferably arranged, for improving the roundness of the material to be rolled, in such a way that in each case the corners of the cross section of the material to be rolled, of a material to be rolled that is leaving the stand, are contacted centrally by the rollers of the following stand, and the cross-section of the material to be rolled is rounded as a result.
Therefore, the three rollers in each case, for example of the first and of the third stand of a rolling mill having four stands, are typically located in what is known as a “Y-arrangement”, and the rollers of the stand arranged therebehind in each case, for example the second and fourth, are arranged in what is known as an “anti-Y-arrangement” (A). Due to the alternating arrangement of the rollers and stands in a Y-arrangement and anti-Y-arrangement, in each case the corners of the cross-section of the material to be rolled are rolled using the following stand, by a roller, and the cross-section of the material to be rolled is rounded as a result.
In the Y-arrangement, the lower roller is oriented in such a way that its roller shaft is positioned horizontally, i.e. the diameter of the lower roller extends vertically, in the viewing direction of the rolling axis. In contrast, in the anti-Y-arrangement it is the upper roller that has its roller shaft positioned horizontally, i.e. the diameter of the upper roller extends vertically, in the viewing direction of the rolling axis. In both cases, the roller shafts of the two further rollers are positioned tilted by 120° in each case, relative to the horizontal roller shaft. Of course, the arrangements relative to the horizontal are arbitrary overall, because it is only the relative arrangement of the rollers with respect to adjacent stands that is important for the effect described here.
The arrangement of the stands one behind the other to form a rolling mill typically takes place using stand bases, into which the stands are introduced and by which they are held. This makes it possible to replace stands from the rolling mill, for example for the maintenance which is regularly required.
The stand known from DE 100 15 340 A1 makes it possible to switch between the Y-arrangement and anti-Y-arrangement by rotation about a horizontal axis, about 180°, and allows for insertion into the stand base in both orientations. The upper and lower side surface of the rectangular stand housing serve as contact surfaces in the stand base.
The stand locations for the Y-arrangement and the anti-Y-arrangement can be selected in such a way that the adjustment connector of the eccentric adjustment means, provided on a side surface of the stand housing, remains on the same side when the side surface is a side surface that defines the stand horizontally, i.e. is vertically oriented. A coupling for torque introduction of a drive train having a motor and, if required, a gearbox for driving the roller with a horizontally oriented roller shaft is then located on the opposite side surface.
While the above-described arrangement of the adjustment connector allows for good accessibility for manual operation of the adjustment connector from this side, the adjustment connector cannot be readily operated and actuated automatically, i.e. by what is known as remote adjustment, because a motor that is required for this may not be provided on this side, in order not to block access to the stand.
DESCRIPTION OF THE INVENTIONAgainst this background, an object of the present invention is that of providing a stand housing of the above technical field, which allows for more flexible use within a rolling mill, and in particular a more flexible selection both of a position in the rolling mill and also of an adjustment configuration, with a simultaneously compact design of the rolling mill.
In other words, the object is that of developing a stand housing of the above technical field in such a way that it can be arranged modularly, in as versatile a manner as possible, in a rolling mill, at different positions and in different locations in a stand base, such that the radial spacing between the rollers and the rolling axis, i.e. the adjustment, is adjustable in a plurality of different ways, in different adjustment configurations.
This object is achieved by a stand housing according to claim 1. Advantageous embodiments of the invention emerge from the dependent claims.
The stand housing for a stand for rolling metal rods, wires or pipes along a rolling axis comprises at least four contact surfaces which are arranged on an outside of the stand housing and which, viewed along the rolling axis, are in parallel therewith. Two of said contact surfaces are not adjacent and extend in parallel with one another, such that they form parallel contact surfaces, and the two other of said contact surfaces are adjacent to one another, such that they form adjacent contact surfaces. In this case, the adjacent contact surfaces are at an angle of 120° to one another, and each one thereof is at an angle of 120° to one of the parallel contact surfaces. The two parallel contact surfaces or the adjacent contact surfaces or the parallel contact surfaces and the adjacent contact surfaces are designed to receive sliding rails for inserting the stand housing into a stand base.
These sliding rails make it possible to insert the stand housing precisely and securely into the stand base, in four different orientations. The arrangement of the contact surfaces and the sliding rails makes it possible to switch between different arrangements, which can in each case be assumed by a rotation of 60° about the rolling axis. Viewed along the rolling axis, the contact surfaces are arranged so as to be offset about the rolling axis about a 60° rotation in each case. Contact surfaces that are arranged so as to be offset about the rolling axis about a 60° rotation enclose the above-mentioned 120° angle relative to one another. Particularly preferably, viewed along the rolling axis the stand housing is in the shape of a regular hexagon, it also being possible, however, for the corners to be rounded or multiplied by a chamfer or the like.
The contact surfaces of the stand housing can be formed by a side surface of the stand housing or can extend in parallel with a side surface. In this case, the side surfaces do not have to be flat, but rather can also comprise steps, protrusions, or recesses, as well as openings, and can also be formed in multiple parts.
Advantageously, each of the contact surfaces is designed in multiple parts, having at least two contact edges which are spaced apart along the rolling axis and between which at least one outwardly protruding projection is formed. In particular, the projection is offset from the contact edges by two steps extending in parallel with the contact edges. In other words, the contact surfaces are arranged so as to be offset inwards relative to the protruding part of the side surface and surround the protruding part along the rolling axis on both sides, such that the stand housing rests stably along the rolling axis on two spaced sliding rails and thus on a foot of a width corresponding to the spacing between the sliding rails. At the same time, due to the spacing between them the sliding rails offer the possibility of the stand housing extending between the corresponding stand base-side standing surfaces. According to this preferred embodiment, the stand housing thus comprises two times four, i.e. eight, contact edges, which are preferably designed to receive one sliding rail in each case.
In a preferred embodiment, each of the contact surfaces is designed for receiving a pair of sliding rails. This is particularly preferred in the above-described embodiment comprising the outwardly protruding projection between contact surfaces spaced apart along the rolling axis, but is not limited to this embodiment.
In particular, in this case, one sliding rail, respectively, of the pair of sliding rails can be received on each contact edge. It is also possible, however, for a plurality of sliding rails to be provided per contact edge, or for contact edges without sliding rails to be provided.
In a preferred embodiment, the contact surfaces comprise threaded holes for fastening sliding rails. This ensures reliable, detachable, quick, and precise mounting of the sliding rails on the contact surfaces. The sliding rails can, however, also be clamped or fastened on the contact surfaces in another manner.
A stand for rolling metal rods, wires, or pipes along a rolling axis comprises a stand housing according to the above description and three rollers which are located on one roller shaft in each case, surround the rolling axis in a star-shaped manner, and together form a caliber.
The stand housing is thus designed to receive three rollers which are located on one roller shaft in each case, surround the rolling axis in a star-shaped manner, and together form a caliber. In particular, the three roller shafts are mounted in bearing holes of the stand housing by means of eccentric bushings, in such a way that a radial spacing of the rollers from the rolling axis is adjustable.
The star-shaped arrangement of the rollers around the rolling axis means that the rollers or their rotation planes are in each case arranged at an angle of 120° relative to the two adjacent rollers or their rotation planes. This also applies for the roller shafts of which the axes intersect other than in the rotation planes of the rollers, but not in the caliber. However, within the stand each roller shaft is at an angle of 120° in each case relative to the other two roller shafts.
In the present context, the caliber means the opening between the three rollers, through which the material to be rolled is guided, and in the process rolled. It extends over the cross-sectional surface, orthogonally to the rolling axis of the passage which is formed within the roll surfaces by the star-shaped arrangement of the three rollers. The caliber is not identical to a target or a production diameter of the material to be rolled, because the stand is widened by the material to be rolled and is not elastically deformed during the rolling process, and because the material to be rolled is influenced not only by the rollers themselves but rather the diameter thereof is for example also influenced elastically and plastically by forces between adjacent stands. The caliber significantly influences the production diameter, however.
In the case of the present stand, the spacings of the rollers from the rolling axis can be set for setting the caliber by rotating the eccentric bushing, i.e. an eccentric adjustment as is known for example from DE 100 15 340 A1.
The stand housing comprising the four contact surfaces that are positioned at an angle of 120° relative to one another is particularly advantageous for a stand comprising three rollers that are arranged in a star-shaped manner around the rolling axis, because the relative orientation of the rollers and the contact surfaces match one another. Thus, the stand housing can be switched between different variants of a Y-arrangement and an anti-Y-arrangement, and then in each case be inserted into the stand base via one of the mentioned contact surfaces or sliding rails.
As a result, the stand housing can be used more flexibly within a rolling mill, and in particular a more flexible selection both of a position in the rolling mill and also of an adjustment configuration can be made, with a simultaneously compact design of the rolling mill.
The stand housing can therefore be used in a rolling mill in a modular and very versatile manner, because it can be arranged at different positions and in different locations in a stand base.
Further advantages and developments of the invention emerge from the following description of the figures, and all of the claims.
In the following description of the figures, identical or corresponding elements are provided with the same reference numbers, and a repeated description is largely avoided.
The preferred stand 1 is designed in such a way that the inlet side 15 (not shown in
The stand 1 further comprises three rollers 20.1, 20.2, 20.3 that surround the rolling axis 19 in a star-shaped manner. The rollers 20.1-20.3 in each case define a rotational plane, which planes are at an angle of 120° relative to one another and intersect in the rolling axis 19. The rotational planes of the rollers 20.1-20.3 are arranged orthogonally to one pair of side surfaces 14.1-14.6 of the stand housing 10 in each case. In the region of the rolling axis 19, the rollers 20.1-20.3 form a caliber 21 between them. The caliber 21 is in particular surrounded by a roll surface 22 of each of the rollers 20.1-20.3, the roll surfaces 22 of the rollers 20.1-20.3 being formed centrally along the periphery of the respective roller 20.1-20.3, as a concave groove, in order to provide the material to be rolled with as round an outer contour as possible. Depending on the material to be rolled, the roll surface 22 can also be designed differently, however, in particular as a flat surface or as a convex surface. In
The rollers 20.1-20.3 are in each case positioned fixedly on a roller shaft, via which the rollers 20.1-20.3 are driven. Axes of rotation of the roller shafts extend in parallel with one pair of side surfaces 14.1, 14.4, 14.2, 14.5, 14.3, 14.6 in each case. The axes of rotation are furthermore arranged transversely to the rolling axis 19 and are arranged around said axis in a rotationally symmetrical or star-shaped manner. The axis of rotation of the roller shaft of the upper roller 20.1 in
The roller shafts extend in the interior of the stand housing 10, in which an eccentric adjustment means (not shown) for adjusting the rollers 20.1-20.3 via their roller shafts is also located. The eccentric adjustment means makes it possible for a spacing between the roller shafts and thus the rollers 20.1-20.3 on the one hand, and the rolling axis 19 on the other hand, in the X-Y plane of
The adjustment mechanism of the rollers 20.1-20.3 can be actuated from the outside, in that an adjustment connector 30 that protrudes to the outside in the vicinity of the corner 16.1 is rotated. In the embodiment shown in
The adjustment connector 30 is located in the vicinity of the corner 16.1, and the gear shaft connected to the adjustment connector 30 extends in parallel with the upper roller shafts in
In
The guide for the material to be rolled can for example be a roller guide, in particular a roller guide 60, as is shown by way of example in
Furthermore, three coupling clamping regions 50.1, 50.2, 50.6 are arranged on the outlet side 13 of the stand housing 10, shown in
The stand 1 further comprises three water outlet openings 42.1, 42.2, 42.3 on the outlet side 13 shown in
Furthermore, on the outlet side 13 shown in
The roller shafts are displaced in parallel relative to the position of the stand 1 from
Due to the tilting about the axis K, the adjustment connector 30 is still arranged in the vicinity of the corner 16.1 of the stand housing 10. It is arranged in a manner slightly offset downwards with respect to the horizontal central plane of the stand housing 10, specifically mirrored at the corner 16.1. Nonetheless, in this position of the stand 1 too, i.e. the Y-arrangement, the adjustment connector 30 can be easily reached from the same side, and thus is suitable in particular for efficient manual operation of stands 1 adjacent to the eccentric adjustment means.
The roller adjustment connector 64 is attached to the coupling clamping region 50.1 and the clamping rail 52, associated therewith, on the stand 1. Due to the arrangement of the mounting elements 26.1-26.3 and the coupling clamping regions 50.1, 50.2, 50.6 on the stand housing 10, the roller guide 60 can be attached securely, precisely, and quickly to the stand housing 10.
Furthermore, a water line 66 of the roller guide 60 is visible in
This arrangement preferably serves to implement remote adjustment of the adjustment mechanism of the rollers 20.1-20.3 by an external motor. The position of the adjustment connector 30 in the location of the stand 1 shown in
The stand 1 must be able to be pushed into and pulled out of a stand base transversely to the rolling axis 19, in order to be able to be serviced quickly. This requirement in turn means that the stand in
This in turn means that, in
In the location of the stand 1 shown in
In the location of the stand 1 shown in
Owing to the hexagonal shape of the stand housing 10, the stand 1 can be arranged in the four locations shown in
Recesses and drilled holes are visible along the outside 12 of the stand housing 10, which are provided for receiving the roller shafts, in
-
- 1 stand
- 10 stand housing
- 12 outside
- 13 outlet side
- 14.1, 14.2, 14.3, 14.4, 14.5, 14.6 side surface
- 15 inlet side
- 16.1, 16.2, 16.3, 16.4, 16.5, 16.6 corner
- 19 rolling axis
- 20.1, 20.2, 20.3 roller
- 21 caliber
- 22 roll surface
- 24.1, 24.2, 24.3 drive-side end
- 26.1, 26.2, 26.3 mounting element
- 30 adjustment connector
- 40.2, 40.3, 40.4, 40.5 sliding rail
- 41.1, 41.2, 41.3 air connection
- 42.1, 42.2, 42.3 water outlet opening
- 43.1, 43.2, 43.3 water feed opening
- 44.2, 44.3, 44.4, 44.5, 44.6 clamping point
- 50.1, 50.2, 50.6 coupling clamping region
- 52 clamping rail
- 60 roller guide
- 62 universal shaft
- 64 roller adjustment connector
- 66 water line
- K tilt axis for shifting between Y-arrangement and anti-Y-arrangement
Claims
1. A stand housing for a stand for rolling metal rods, wires, or pipes along a rolling axis, comprising:
- at least four contact surfaces arranged on an outside of the stand housing, the at least four contact surfaces being parallel with the rolling axis when viewed along the rolling axis,
- wherein two of the at least four contact surfaces form non-adjacent, mutually parallel contact surfaces, and wherein the other two of the at least four contact surfaces form adjacent contact surfaces to each other,
- wherein the adjacent contact surfaces are at an angle of 120° relative to one another, and each of the adjacent contact surfaces is at an angle of 120° to one of the parallel contact surfaces,
- wherein the two parallel contact surfaces and/or the two adjacent contact surfaces are configured to receive sliding rails for insertion of the stand housing into a stand base.
2. The stand housing according to claim 1, wherein each of the contact surfaces includes multiple parts having at least two contact edges that are spaced apart along the rolling axis, wherein at least one outwardly protruding projection is formed between the at least two contact edges.
3. The stand housing according to claim 2, wherein the outwardly protruding projection is offset from the contact edges by two steps extending in parallel with the contact edges.
4. The stand housing according to claim 1, wherein each of the contact surfaces is configured to receive a pair of sliding rails.
5. The stand housing according to claim 2, wherein each of the contact surfaces is configured to receive a pair of sliding rails, and wherein one sliding rail of the pair of sliding rails is configured to be received on each contact edge.
6. The stand housing according claim 1, wherein the contact surfaces comprise threaded holes for fastening sliding rails thereto.
7. A stand for rolling metal rods, wires, or pipes along a rolling axis, comprising:
- a stand housing according to claim 1; and
- three rollers each positioned on a respective roller shaft, wherein the three rollers surround the rolling axis in a star-shaped manner and collectively form a caliber.
Type: Application
Filed: Jul 29, 2024
Publication Date: Nov 20, 2025
Inventors: Günter Schnug (Düsseldorf), Mustafa Gülcan (Köln), Sergey Generalov (Hilden), Ralf Dedeken (Wiehl)
Application Number: 18/786,878