THREEFOLD ROTATIONALLY SYMMETRICAL STAND HOUSING HAVING INTEGRATED OPERATING FLUID LINES
The present application relates to a stand housing (10) for a stand (1) for rolling metal rods, wires or pipes along a rolling axis (19), wherein the stand housing (10) comprises an outside (12) having six side surfaces (14.1-14.6) which, viewed along the rolling axis (19), form edges of a regular hexagon, an inlet side (15), and an outlet side (13). In this case, at least one water feed opening (43.1, 43.2, 43.3) is arranged on three of the side surfaces (14.1, 14.3, 14.5) that are not adjacent in each case, which opening is designed to conduct water through the interior of the stand housing (10) to a water outlet opening (42.1, 42.2, 42.3) in the outlet side (13) or in the inlet side (15).
The present invention relates to a stand housing for a stand for rolling metal rods, wires or pipes along a rolling axis, comprising water feed openings that are designed to conduct water through the interior of the stand housing to water outlet openings.
BACKGROUNDStand housings of the above technical field are known in principle, for example from CN 212760 366 U and CN 212 760 331 U. Stand housings to date usually have a rectangular shape viewed along the rolling axis.
In general, a plurality of stands is arranged in succession in a rolling mill. As a result, the material to be rolled can be stretched in particular by a difference between the roller speeds of the individual stands, and rolled to a smaller diameter.
Furthermore, the roundness of the material to be rolled is generally not sufficient after passing through one stand, because the cross-section assumes a polygon-like shape on account of the arrangement of the rollers and their relatively small number, the number of sides of the polygon corresponding to the number of rollers of the stand. For example, a material to be rolled that is rolled by a single three-roller stand has a cross-sectional shape which is not ideally round but rather approximately triangular.
The successive stands are preferably arranged, for improving the roundness of the material to be rolled, in such a way that in each case the corners of the cross section of the material to be rolled, of a material to be rolled that is leaving the stand, are contacted centrally by the rollers of the following stand, and the cross-section of the material to be rolled is rounded as a result.
Therefore, when a three-roller stand is used, the three rollers in each case, for example of the first and of the third stand of a rolling mill having four stands, are typically located in what is known as a “Y-arrangement”, and the rollers of the stand arranged therebehind in each case, for example the second and fourth, are arranged in what is known as an “anti-Y-arrangement” (). Due to the alternating arrangement of the rollers and stands in a Y-arrangement and anti-Y-arrangement, in each case the corners of the cross-section of the material to be rolled are rolled using the following stand, by a roller, and the cross-section of the material to be rolled is rounded as a result.
In the Y-arrangement, the lower roller is oriented in such a way that its roller shaft is positioned horizontally, i.e. the diameter of the lower roller extends vertically, in the viewing direction of the rolling axis. In contrast, in the anti-Y-arrangement it is the upper roller that has its roller shaft positioned horizontally, i.e. the diameter of the upper roller extends vertically, in the viewing direction of the rolling axis. In both cases, the roller shafts of the two further rollers are positioned tilted by 120° in each case, relative to the horizontal roller shaft. Of course, the arrangements relative to the horizontal are arbitrary overall, because it is only the relative arrangement of the rollers with respect to adjacent stands that is important for the effect described here.
The arrangement of the stands one behind the other to form a rolling mill typically takes place using stand bases, into which the stands are introduced and by which they are held. This makes it possible to replace stands from the rolling mill, for example for the maintenance which is regularly required.
The stand known from CN 212 760 366 U makes it possible to switch between the Y-arrangement and anti-Y-arrangement by rotation about a horizontal axis, about 180°, and allows for insertion into the stand base in both orientations. The upper and lower side surface of the rectangular stand housing serve as contact surfaces in the stand base.
For the operation of a stand, it is conventional to fasten peripheral devices to the stand. Furthermore, it has been found to be expedient, for precise setting of the caliber, to be able to adjust the rollers, in that these are for example mounted via an eccentric mechanism and thus the spacing thereof from the rolling axis is variable. There are various options for the adjustment, the details of which are not relevant in the present connection. In the cases of known stands, however, it is necessary both for different configurations for adjustment, specifically a remote adjustment configuration and a manual adjustment configuration, and for different peripheral devices, such as a roller guide or the like, to undertake laborious alteration work on the stand and the stand base that receives it, which relates in particular to the conducting of water or another cooling medium, and optionally compressed air for sealing the stand housing, through the stand housing.
DESCRIPTION OF THE INVENTIONAgainst this background, an object of the present invention is that of providing a stand housing of the above technical field, which allows for more flexible use of the stand within a rolling mill, and in particular a more flexible selection both of a position in the rolling mill and also of a configuration, with a simultaneously compact design of the rolling mill including a water line inside the stand housing.
This object is achieved by a stand housing according to claim 1. Advantageous embodiments of the invention emerge from the dependent claims.
A stand housing for a stand for rolling metal rods, wires or pipes along a rolling axis has an outside having six side surfaces which, viewed along the rolling axis, form edges of a regular hexagon, an inlet side, and an outlet side. In this case, at least one water feed opening is arranged at three of the side surfaces which are in each case not adjacent, which opening is designed to conduct water through the interior of the stand housing to a water outlet opening in the outlet side or in the inlet side.
This design of the stand housing makes it possible to use the stand housing in a particularly flexible manner within a rolling mill. The stand housing designed in this way can be converted between different positions in a rolling mill and between different orientations and between different configurations more easily than in the case of a stand housing from the prior art that comprises a water line.
In the present context, the side surfaces are the surfaces of the stand housing which laterally define the inlet side and the outlet side, through which the rolling axis extends. Together they form, viewed along the rolling axis, the lateral outer surface of the stand housing.
The side surfaces of the stand housing can serve as a contact surface, comprise a contact surface, or extend in parallel with a contact surface or a plurality of contact surfaces, for example formed by sliding rails, on which contact surface(s) the stand can stand in a stable manner, in particular in a stand base. The side surfaces do not have to be flat, but rather can also comprise steps, protrusions, or recesses, as well as openings, and can also be formed in multiple parts.
The water feed openings at the side surfaces that are not adjacent are distributed over the side surfaces in such a way that at least every second of the side surfaces is provided with at least one water feed opening. In this case, it is also possible for all the side surfaces to comprise at least one water feed opening and for one or more of the side surfaces to comprise a plurality of water feed openings. The fact that three of the side surfaces that are in each case not adjacent comprise at least one water feed opening reflects the symmetry of the regular hexagon, and is provided above all for a stand housing comprising three rollers.
The water outlet openings in the outlet side or the inlet side, or in the outlet side and the inlet side, serve to output the water, conducted into the stand housing via the water feed opening that is connected in each case to the water outlet opening, to a peripheral device, for example a roller guide or a cooling device for the rollers of the stand.
Preferably, two parallel water feed openings are arranged on the three side surfaces that are in each case not adjacent, one of which openings, in each case, is designed to conduct water through the interior of the stand housing to a water outlet opening in the outlet side, and the other of which, in each case, is designed to conduct water through the interior of the stand housing to a water outlet opening in the inlet side.
The fact that the two mentioned water feed openings of the same side surface are oriented in parallel with one another has the advantage that connecting a water connection in a stand base, into which the stand housing is inserted, can take place with the same linear movement for both water feed openings. In this case, it is preferred for one of the water feed openings to be located close to the outlet side and the other of the water feed openings to be located close to the inlet side.
In particular, viewed along the rolling axis, the water outlet openings are located in each case on a perpendicular bisector of an edge of the hexagon. This preferred positioning of the water outlet openings on the perpendicular bisectors can particularly preferably be located on an extension of a roller plane, i.e. a rotation plane, in the direction of an associated roller on the closest edge of the hexagon. As a result, a water feed for a roller guide can be arranged in a space-saving manner.
Preferably, furthermore in each case an air connection is arranged at three of the side surfaces that are in each case not adjacent, which air connection is designed to conduct compressed air into the interior of the stand housing. An air connection for feeding compressed air into the stand housing, in order to seal said housing against water penetrating in an undesired manner, for example through bearings, is known in principle. The preferred embodiment of the stand housing makes it possible for the stand housing to be used efficiently and flexibly in the stand base of the rolling mill, without the advantage of a compressed air seal opposing this efficient use of the stand housing. As a result, a stand housing is provided that can be used particularly flexibly and is reliable.
In this case, the three air connections advantageously lead into a common cavity, the stand housing being designed to prevent outflow of the compressed air from one of the air connections through one valve, respectively. The three air connections can thus preferably be provided with a non-return valve or the like, in order on the one hand to offer the possibility that compressed air can be applied to the common cavity, for sealing, via all three air connections, without in the process on the other hand being restricted with respect to the flexibility of use of the stand housing in the rolling mill. The air connections of the stand housing that are in each case not connected to a compressed air system can close automatically via the respective non-return valve, or optionally manually in the case of a different valve, with respect to escaping compressed air.
Advantageously, the air connections are arranged on the same non-adjacent side surfaces as the water feed openings. This makes it possible to arrange the respective connections for water and compressed air close together on the side of the stand base, such that an overall efficient design of the rolling mill can result. It is also possible, however, for the air connections to be arranged on the side surfaces which are in each case adjacent to the side surfaces of the water feed openings.
Preferably, in each case one of the water feed openings and one of the air connections are oriented in parallel with one another and designed to be connected along the same direction. This makes it possible to ensure that these connections can thus be connected particularly reliably and efficiently to corresponding connections of the stand base at the same time as inserting the stand into a stand base and in the same insertion direction.
A preferred stand housing further comprises three bearing holes for mounting a roller shaft in each case, the bearing holes being made in one of the side surfaces so as to be offset about the rolling axis about a 120° rotation in each case, and the water feed openings being introduced into those side surfaces which do not comprise bearing holes.
This design of the stand housing can ensure that the water feed openings do not collide with the roller shafts or their stand base-side drive trains, and that efficient use is made of the installation space in the stand housing and in the stand base.
A preferred stand housing is closed and undivided and is in particular produced from a monobloc. In other words, the stand housing is preferably manufactured integrally and can therefore be produced for example by a casting method, as a result of which advantageous mechanical properties for absorbing the loads acting in the rolling process, and also efficient manufacture, are possible.
A preferred stand for rolling metal rods, wires or pipes along a rolling axis comprises three rollers which are located on one roller shaft respectively and surround the rolling axis in a star-shaped manner, which rollers together form a caliber, and a stand housing according to the above description.
Further advantages and developments of the invention emerge from the following description of the figures, and all of the claims.
In the following description of the figures, identical or corresponding elements are provided with the same reference numbers, and a repeated description is largely avoided.
The preferred stand 1 is designed in such a way that the inlet side 15 (not shown in
The stand 1 further comprises three rollers 20.1, 20.2, 20.3 that surround the rolling axis 19 in a star-shaped manner. The rollers 20.1-20.3 in each case define a rotational plane, which planes are at an angle of 120° relative to one another and intersect in the rolling axis 19. The rotational planes of the rollers 20.1-20.3 are arranged orthogonally to one pair of side surfaces 14.1-14.6 of the stand housing 10 in each case. In the region of the rolling axis 19, the rollers 20.1-20.3 form a caliber 21 between them. The caliber 21 is in particular surrounded by a roll surface 22 of each of the rollers 20.1-20.3, the roll surfaces 22 of the rollers 20.1-20.3 being formed centrally along the periphery of the respective roller 20.1-20.3, as a concave groove, in order to provide the material to be rolled with as round an outer contour as possible. Depending on the material to be rolled, the roll surface 22 can also be designed differently, however, in particular as a flat surface or as a convex surface. In
The rollers 20.1-20.3 are in each case positioned fixedly on a roller shaft, via which the rollers 20.1-20.3 are driven. Axes of rotation of the roller shafts extend in parallel with one pair of side surfaces 14.1, 14.4, 14.2, 14.5, 14.3, 14.6 in each case. The axes of rotation are furthermore arranged transversely to the rolling axis 19 and are arranged around said axis in a rotationally symmetrical or star-shaped manner. The axis of rotation of the roller shaft of the upper roller 20.1 in
The roller shafts extend in the interior of the stand housing 10, in which an eccentric adjustment means (not shown) for adjusting the rollers 20.1-20.3 via their roller shafts is also located. The eccentric adjustment means makes it possible for a spacing between the roller shafts and thus the rollers 20.1-20.3 on the one hand, and the rolling axis 19 on the other hand, in the X-Y plane of
The adjustment mechanism of the rollers 20.1-20.3 can be actuated from the outside, in that an adjustment connector 30 that protrudes to the outside in the vicinity of the corner 16.1 is rotated. In the embodiment shown in
The adjustment connector 30 is located in the vicinity of the corner 16.1, and the gear shaft connected to the adjustment connector 30 extends in parallel with the upper roller shafts in
In
The guide for the material to be rolled can for example be a roller guide, in particular a roller guide 60, as is shown by way of example in
Furthermore, three coupling clamping regions 50.1, 50.2, 50.6 are arranged on the outlet side 13 of the stand housing 10, shown in
The stand 1 further comprises three water outlet openings 42.1, 42.2, 42.3 on the outlet side 13 shown in
Furthermore, on the outlet side 13 shown in
The roller shafts are displaced in parallel relative to the position of the stand 1 from
Due to the tilting about the axis K, the adjustment connector 30 is still arranged in the vicinity of the corner 16.1 of the stand housing 10. It is arranged in a manner slightly offset downwards with respect to the horizontal central plane of the stand housing 10, specifically mirrored at the corner 16.1. Nonetheless, in this position of the stand 1 too, i.e. the Y-arrangement, the adjustment connector 30 can be easily reached from the same side, and thus is suitable in particular for efficient manual operation of stands 1 adjacent to the eccentric adjustment means.
The roller adjustment connector 64 is attached to the coupling clamping region 50.1 and the clamping rail 52, associated therewith, on the stand 1. Due to the arrangement of the mounting elements 26.1-26.3 and the coupling clamping regions 50.1, 50.2, 50.6 on the stand housing 10, the roller guide 60 can be attached securely, precisely, and quickly to the stand housing 10.
Furthermore, a water line 66 of the roller guide 60 is visible in
This arrangement preferably serves to implement remote adjustment of the adjustment mechanism of the rollers 20.1-20.3 by an external motor. The position of the adjustment connector 30 in the location of the stand 1 shown in Fig. IC makes it possible for an external adjustment coupling of an external adjustment motor to come into engagement, in the stand base (not shown), with the adjustment connector 30 and to actuate this, in order to adjust the rollers 20.1-20.3. This is different from the case in the locations shown in
The stand 1 must be able to be pushed into and pulled out of a stand base transversely to the rolling axis 19, in order to be able to be serviced quickly. This requirement in turn means that the stand in
This in turn means that, in
In the location of the stand 1 shown in
In the location of the stand 1 shown in
Owing to the hexagonal shape of the stand housing 10, the stand 1 can be arranged in the four locations shown in
Recesses and drilled holes are visible along the outside 12 of the stand housing 10, which are provided for receiving the roller shafts, in
-
- 1 stand
- 10 stand housing
- 12 outside
- 13 outlet side
- 14.1, 14.2, 14.3, 14.4, 14.5, 14.6 side surface
- 15 inlet side
- 16.1, 16.2, 16.3, 16.4, 16.5, 16.6 corner
- 19 rolling axis
- 20.1, 20.2, 20.3 roller
- 21 caliber
- 22 roll surface
- 24.1, 24.2, 24.3 drive-side end
- 26.1, 26.2, 26.3 mounting element
- 30 adjustment connector
- 40.2, 40.3, 40.4, 40.5 sliding rail
- 41.1, 41.2, 41.3 air connection
- 42.1, 42.2, 42.3 water outlet opening
- 43.1, 43.2, 43.3 water feed opening
- 44.2, 44.3, 44.4, 44.5, 44.6 clamping point
- 50.1, 50.2, 50.6 coupling clamping region
- 52 clamping rail
- 60 roller guide
- 62 universal shaft
- 64 roller adjustment connector
- 66 water line
- K tilt axis for shifting between Y-arrangement and anti-Y-arrangement
Claims
1. A stand housing for a stand for rolling metal rods, wires, or pipes along a rolling axis, the stand housing comprising:
- an outside having six side surfaces when viewed along the rolling axis form edges of a regular hexagon, an inlet side and an outlet side, and
- at least one water feed opening arranged on three of the side surfaces that are not adjacent to one another, the at least one water feed opening configured to conduct water through the interior of the stand housing to a water outlet opening in the outlet side or in the inlet side.
2. The stand housing according to claim 1, wherein two parallel water feed openings are arranged on the three side surfaces that are not adjacent, on each of the respective three side surfaces, a first opening is configured to conduct water through the interior of the stand housing to a water outlet opening in the outlet side, and of a second opening is configured to conduct water through the interior of the stand housing to a water outlet opening in the inlet side.
3. The stand housing according to claim 1, wherein the water outlet openings are each located on a perpendicular bisector of an edge of the hexagon when viewed along the rolling axis.
4. The stand housing according to claim 1, wherein an air connection is arranged on each of three of the side surfaces that are not adjacent to one another, the air connection is configured to conduct compressed air into the interior of the stand housing.
5. The stand housing according to claim 4, wherein the three air connections lead into a common cavity, wherein the stand housing is configured to prevent an outflow of the compressed air out of one of the air connections through one valve respectively.
6. The stand housing according to claim 4, wherein the air connections are arranged on the same non-adjacent side surfaces as the water feed openings.
7. The stand housing according to claim 4 wherein in one of the water feed openings and one of the air connections are oriented in parallel with one another and are configured to be connected along the same direction.
8. The stand housing according to claim 1, further comprising three bearing holes for mounting one roller shaft in each bearing hole, respectively, wherein the bearing holes are in one of the side surfaces such that the bearing holes are offset in a rotationally symmetrical manner about the rolling axis by a 120° rotation between adjacent bearing holes, and wherein the water feed openings are in side surfaces which do not comprise any bearing holes.
9. The stand housing according to claim 1, wherein the stand housing is closed and undivided.
10. A stand for rolling metal rods, wires or pipes along a rolling axis, comprising:
- three rollers each located on one roller shaft respectively, and surrounding the rolling axis in a star-shaped manner collectively forming a caliber; and
- a stand housing according to claim 1.
11. The stand housing according to claim 1, wherein the stand housing is formed from a monobloc.
Type: Application
Filed: Jul 29, 2024
Publication Date: Nov 20, 2025
Inventors: Günter Schnug (Düsseldorf), Mustafa Gülcan (Köln), Sergey Generalov (Hilden), Ralf Dedeken (Wiehl)
Application Number: 18/787,411