AUTOMATED PRODUCT PACKAGING AND DELIVERY SYSTEM WITH ADVANCED BAGGING TECHNOLOGY
An automated product packaging and delivery system for use in automated retail environments, comprising a rectangular system frame defining a product delivery chamber, a vertically moveable lift box frame with lift panel, and a mechanized door panel providing secure consumer access. The system includes a bag feeder assembly for dispensing flat-folded bags, right and left bag opening assemblies utilizing rotating scissor lifts with suction cups for precise bag manipulation, and proximity sensors ensuring proper component alignment. The system processes orders through multiple operational states and can accommodate both bagged and unbagged products, making it particularly suitable for applications including food products, prepared meals, and secure package delivery services.
This application claims the benefit of U.S. Provisional Application No. 63/636,727 titled “PrecisionPack: Automated Product Packaging and Delivery System with Advanced Bagging Technology,” filed on Apr. 20, 2024, the specification of which is incorporated herein by reference in its entirety.
FIELD OF THE INVENTIONThis invention relates generally to automated packaging systems, and more particularly to an automated product packaging and delivery system incorporating advanced bagging technology for enhancing efficiency and accuracy of item packaging and delivery processes across various industries.
BACKGROUND OF THE INVENTIONIn today's fast-paced business environment, efficiency and accuracy in packaging and delivery processes are increasingly important as businesses seek to meet the demands of an increasingly competitive marketplace. Studies show that businesses spend substantial time and resources on manual packaging tasks.
Various automated packaging systems have been developed. For example, some systems utilize conformer trains for forming packages with perpendicular packaging trains. Other systems focus on packaging products inside containers with multiple stations for product insertion and carton closing. Still others employ optical sensors to detect bag stock positioning with sequential opening and filling operations.
However, conventional systems generally lack the capability to fully automate the entire packaging and delivery workflow while maintaining precise control over bag manipulation and product placement. Additionally, existing solutions typically do not provide integrated secure delivery mechanisms that protect both the packaged products and the automated retail environment.
SUMMARY OF THE INVENTIONIn accordance with certain aspects of a preferred embodiment, an automated product packaging and delivery system is provided for use in automated retail environments that enables automated retail purchasing, packaging, and secure pickup and distribution of products without requiring human interaction. The present invention addresses the foregoing limitations of prior systems through an innovative combination of advanced technologies including intelligent order counting mechanisms, pneumatic suction bagging systems, and customizable delivery methods that optimize efficiency while enhancing product protection during transit.
In one exemplary configuration, the invention comprises a rectangular system frame housing a product delivery chamber, a vertically moveable lift box frame with lift panel, and a door panel configured to provide secure consumer access while protecting the interior of the system.
With regard to certain aspects of a particularly preferred embodiment, the system incorporates a bag feeder assembly mounted adjacent to the rear wall panel for feeding flat, folded bags, right and left bag opening assemblies with rotating scissor lifts and suction cups, concealed behind dedicated doors, a mechanical driving mechanism for coordinated door panel movement, and proximity sensors to monitor component movements and ensure proper alignment.
Systems configured in accordance with aspects of the invention may operate through multiple states including initialization, bag preparation, product placement, and delivery, with the capability to process orders with or without bags. Such systems are particularly suited for applications including wet and dry food products, freshly prepared food items, and secure remote package delivery services.
Still other aspects, features and advantages of the invention are readily apparent from the following detailed description, simply by illustrating a number of particular embodiments and implementations, including the best mode contemplated for carrying out the invention. The invention is also capable of other and different embodiments, and its several details can be modified in various obvious respects, all without departing from the spirit and scope of the invention. Accordingly, the drawings and description are to be regarded as illustrative in nature, and not as restrictive.
The novel features of the invention are set forth with particularity in the appended claims. A better understanding of the features and advantages of the present invention will be obtained by reference to the following detailed description that sets forth illustrative embodiments, in which the principles of the invention are utilized. The present invention is illustrated by way of example, and not by way of limitation, in the figures of the accompanying drawings, in which like reference numerals refer to similar elements, and in which:
The invention may be understood by referring to the following description and accompanying drawings. This description of an embodiment, set out below to enable one to practice an implementation of the invention, is not intended to limit the preferred embodiment, but to serve as a particular example thereof. Those skilled in the art should appreciate that they may readily use the conception and specific embodiments disclosed as a basis for modifying or designing other methods and systems for carrying out the same purposes of the present invention. Those skilled in the art should also realize that such equivalent assemblies do not depart from the spirit and scope of the invention in its broadest form.
Descriptions of well-known functions and structures are omitted to enhance clarity and conciseness. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the present disclosure. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. Furthermore, the use of the terms a, an, etc. does not denote a limitation of quantity, but rather denotes the presence of at least one of the referenced item.
The use of the terms “first”, “second”, and the like does not imply any particular order, but they are included to identify individual elements. Moreover, the use of the terms first, second, etc. does not denote any order of importance, but rather the terms first, second, etc. are used to distinguish one element from another. It will be further understood that the terms “comprises” and/or “comprising”, or “includes” and/or “including” when used in this specification, specify the presence of stated features, regions, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, regions, integers, steps, operations, elements, components, and/or groups thereof.
Although some features may be described with respect to individual exemplary embodiments, aspects need not be limited thereto such that features from one or more exemplary embodiments may be combinable with other features from one or more exemplary embodiments.
In accordance with certain aspects of an embodiment of the invention, an automated product packaging and delivery system is provided. In an exemplary configuration, the system may be used for automated product packaging and delivery in an automated retail system 10 such as that shown in
By way of summary and with reference to
Product delivery chamber 125 is further defined by a right wall panel 126, a left wall panel 127, and a rear wall panel 128. Door panel 120 is mounted to system 100 such that upon opening of door panel 120 to enable a consumer to retrieve their product order, door panel 120 swings upwards to at least partially, or optionally entirely, block or close the top of product delivery chamber 120, such that the interior of automated retail system 10 remains inaccessible from product delivery chamber 125.
To enable vertical movement of lift box 150 and lift panel 160, a linear actuator assembly 152 is mounted to system frame 110 and to lift box frame 150, and includes an extensible element 153 that may be driven by linear actuator assembly 152 (such as an electric motor, a pneumatically driven piston, or other mechanical actuator as will readily occur to those skilled in the art) to vertically move linear lift box frame 150 in system frame 110. To further facilitate such vertical movement, linear bearing guide rails 154 may be mounted to system frame 110 and may receive linear bearings 156 that, in turn, are affixed to lift box frame 150. Thus, upon activation of linear actuator 152, extensible element 153 will cause lift box frame 150 and lift panel 160 to travel either upwards or downwards inside of system frame 110. At the lowermost position, lift box frame 150 is thus positioned so that lift panel 160 is at the bottom of product delivery chamber 125. Likewise, at the uppermost position, lift box frame 150 is positioned so that lift panel 160 is at the top of product delivery chamber 125. Linear bearing guide rails 154 thus extend from a position inside of system frame 110 upwards to the interior top of product delivery chamber 125 to enable the complete vertical movement of lift box frame 150 and lift panel 160.
Next and with particular reference to
As noted above, door panel 120 is configured to open in a manner that moves door panel 120 from a vertical orientation at the front of system 100 to the top of product delivery chamber 125. To enable such lifting and pivoting movement, a mechanical driving mechanism 170 engages a door panel carrier 171 that rides through a horizontal slot 172 at the top of each of right wall panel 126 and left wall panel 127. In an exemplary configuration, a mechanical driving mechanism 170 may comprise a belt and pulley system that engages door panel carrier 171 to move door panel carrier 171 through slot 172. A motor 173, such as a stepper motor, may be mounted to rear wall panel 128 and engage each mechanical driving mechanism 170 to drive each mechanical driving mechanism 170 in coordinated movement for smooth opening and closing of door panel 120. To further aid in movement of door panel 120, shaft blocks 174 are mounted to the rear side of door panel 120 and engage an S-shaped shaft block slot 175 on the inside face of each of right wall panel 126 and left wall panel 127. Each shaft block 174 engages its respective shaft block slot 175 such that as door panel carrier moves through horizontal slot 172, shaft blocs 174 guide the lower portion of door panel 120 through an S-curve pattern such that door panel 120 both moves upward and retracts reward to enable a consumer to access product delivery chamber 125. Preferably, a rotary encoder 176 is provided that may count the number of times that door panel 120 is opened and closed for purposes of inventory and order management.
As noted above, lift panel 160 is carried by lift box frame 150 to move a bag that has been opened upward to a filling position (described below) and back down into product delivery chamber 125 for retrieval by an authorized consumer. Lift panel preferably has a centrally located opening, such as a circular opening that may be covered by a thin, semi-permeable layer, that enables a slight vacuum to be applied through lift panel 160 to the bottom of a package, such as a bag for packaging a consumer's order, to hold the bag in position as it proceeds through the opening and filling operations (via right bag opening assembly 300 and left bag opening assembly 350) as discussed below.
Preferably, system 100 may be equipped with one or more proximity sensors 180 that monitor the movement of the moveable components of system 100 and ensure proper location and alignment of all such elements through the bag deployment, filling, and retrieval processes.
Next,
Next,
Further,
As mentioned above, each of right bag opening assembly 300 and left bag opening assembly 350 is mounted adjacent to a concealing door 130 in each of right wall panel 126 and left wall panel 127, respectively. As shown in
Next,
At initialization following a product order, fulfillment, and retrieval by a consumer, lift panel 160 is preferably raised to its highest position and door panel 120 is closed, such that the product delivery chamber 125 defines an empty space closed on all sides. In this initialization state, concealing doors 130 are closed, and each of right bag opening assembly 300 and left bag opening assembly 350 are retracted with their respective scissor lifts 302 and 352 retracted and vertically oriented.
Next, during a bag preparation process and as shown in
Next, lift panel 160 is raised to place system 100 in a product placement state as shown in
Of course, in those cases where a consumer places an order for only a single product, or for any reason does not desire a bag, the system may proceed through the foregoing steps without deploying a bag.
Finally, after the consumer's order has been placed in the bag, lift panel 160 is lowered back into product delivery chamber 125 and door panel 120 is opened to allow a consumer to access and retrieve their bagged order from system 100 through one of pick up windows 20 in automated retail system 10. After the consumer has retrieved their bagged order, the system may return to the initialization state.
Systems configured in accordance with the foregoing description may be configured for automated packaging of a wide variety of products, including wet and dry food products, pickup of freshly prepared food items in cases in which automated retail system 10 comprises an unmanned food processing or preparation facility, as well as secure, remote package delivery and pickup where automated retail system 10 is operated as a secure package pickup service. Of course, other applications will readily occur to those skilled in the art without departing from the spirit and scope of the invention.
Having now fully set forth the preferred embodiments and certain modifications of the concept underlying the present invention, various other embodiments as well as certain variations and modifications of the embodiments herein shown and described will obviously occur to those skilled in the art upon becoming familiar with said underlying concept. Thus, it should be understood, therefore, that the invention may be practiced otherwise than as specifically set forth herein.
Claims
1. An automated product packaging and delivery system comprising:
- a system frame defining a product delivery chamber;
- a lift box frame mounted within the system frame and configured for vertical movement;
- a lift panel mounted to the lift box frame;
- a door panel mounted to the system frame and configured to provide access to the product delivery chamber; and
- at least one bag opening assembly mounted adjacent to the system frame and configured to manipulate a bag into an open configuration.
2. The system of claim 1, wherein the lift box frame comprises:
- a linear actuator assembly mounted to the system frame and configured to drive vertical movement of the lift box frame; and
- linear bearing guide rails mounted to the system frame and engaging linear bearings affixed to the lift box frame.
3. The system of claim 1, further comprising a bag feeder assembly mounted adjacent to a rear wall panel of the system frame and configured to feed flat-folded bags through a slot in the rear wall panel onto the lift panel.
4. The system of claim 3, wherein the bag feeder assembly comprises:
- a bag storage chute;
- a feed roller assembly comprising feed wheels driven by a feed wheel motor; and
- separation roller wheels driven in an opposite direction from the feed wheels by a separation roller motor.
5. The system of claim 4, further comprising a spring-loaded plate configured to push bags against a front wall of the bag storage chute.
6. The system of claim 1, wherein the at least one bag opening assembly comprises:
- a right bag opening assembly mounted adjacent to a right wall panel; and
- a left bag opening assembly mounted adjacent to a left wall panel.
7. The system of claim 6, wherein each bag opening assembly comprises:
- a scissor lift;
- bag engaging devices mounted at an end of the scissor lift;
- a scissor lift drive mechanism; and
- a rotating drive mechanism.
8. The system of claim 7, wherein the bag engaging devices comprise suction cups.
9. The system of claim 6, further comprising concealing doors mounted on the right and left wall panels and configured to selectively conceal the right and left bag opening assemblies.
10. The system of claim 1, wherein the door panel comprises:
- a door panel carrier engaging horizontal slots in the system frame;
- shaft blocks mounted to the door panel and engaging shaft block slots; and
- a mechanical driving mechanism configured to move the door panel between open and closed positions.
11. An automated product packaging system comprising:
- a product delivery chamber;
- a lift panel configured for vertical movement within the product delivery chamber;
- a bag feeding mechanism configured to dispense individual bags onto the lift panel; and
- opposing bag opening mechanisms configured to engage and manipulate a dispensed bag into an open configuration.
12. The system of claim 11, wherein the lift panel comprises:
- a centrally located opening; and
- a semi-permeable layer covering the opening configured to apply vacuum to hold a bag in position.
13. The system of claim 11, further comprising proximity sensors configured to monitor movement of system components.
14. The system of claim 11, wherein the opposing bag opening mechanisms are configured to:
- sequentially engage opposite sides of a dispensed bag;
- lift the bag to a vertical orientation; and
- manipulate the bag into an open configuration suitable for receiving products.
15. The system of claim 11, wherein the system is configured to operate in multiple operational states comprising:
- an initialization state;
- a bag preparation state;
- a product placement state; and
- a delivery state.
16. A method of automated product packaging comprising:
- dispensing a flat-folded bag onto a lift panel within a product delivery chamber;
- engaging a first side of the bag with a first bag opening assembly;
- lifting the bag to a vertical orientation;
- engaging a second side of the bag with a second bag opening assembly;
- manipulating the bag into an open configuration;
- raising the lift panel to a product receiving position; and
- lowering the lift panel to a delivery position.
17. The method of claim 16, further comprising:
- applying vacuum through the lift panel to secure the flat-folded bag; and
- maintaining vacuum during bag manipulation.
18. The method of claim 16, wherein engaging the first and second sides of the bag comprises:
- deploying scissor lifts through concealing doors in the product delivery chamber;
- applying suction to the bag with suction cups mounted on the scissor lifts; and
- retracting the scissor lifts while maintaining suction.
19. The method of claim 16, further comprising:
- opening a door panel to enable access to the product delivery chamber;
- positioning the door panel to block access to an interior of the system during product retrieval; and
- returning the system to an initialization state after product retrieval.
20. The method of claim 16, wherein the method is configurable to process orders with or without bags based on consumer preference.
Type: Application
Filed: Apr 18, 2025
Publication Date: Feb 26, 2026
Inventors: Shahan Ohanessian (Glendale, CA), Shoushana Ohanessian (Glendale, CA)
Application Number: 19/183,241