CONTROLLED FLOWBACK FOR STRESS TESTING
Systems and methods of the present disclosure provide controlled flowback of fluids for stress testing in wireline toolstrings. For example, a downhole toolstring may include a flow control device configured to receive a fluid from a subterranean formation. The flow control device includes a reciprocating pump having an upper drive unit flowline chamber and a drive unit piston. The flow control device also includes a hydraulic valve system configured to control a flow of a fluid into the upper drive unit flowline chamber. The flow control device further includes a control valve/relief valve (CV/RV) combination disposed between the hydraulic valve system and the upper drive unit flowline chamber. The flow control device also includes a mud valve system configured to control a flow of an injection fluid. The downhole toolstring also includes a control system configured to control flowback of the fluid.
The present application is an International Application that claims priority to U.S. Provisional Patent Application No. 63/476,749 that was filed on Dec. 22, 2022, which is herein incorporated by reference in its entirety.
FIELD OF THE INVENTIONThe present disclosure relates to systems and methods for providing controlled flowback of fluids for stress testing in wireline toolstrings.
BACKGROUND INFORMATIONDownhole toolstrings, such as wireline toolstrings, are configured to perform various downhole operations including, but not limited to, deep transient testing, fluid sampling, fluid analysis, and so forth. Conventional flow management control schemes of downhole toolstrings are generally not configured to allow pumping of fluids from high pressure to low pressure due to the fact that mud check valves (MCVs) of the downhole toolstring generally allow flow from high pressure to low pressure without much resistance.
SUMMARYA summary of certain embodiments described herein is set forth below. It should be understood that these aspects are presented merely to provide the reader with a brief summary of these certain embodiments and that these aspects are not intended to limit the scope of this disclosure.
Certain embodiments of the present disclosure include a method for controlling flowback of a fluid in a downhole toolstring by receiving flowback of the fluid on a high pressure side of a hydraulic valve system of the downhole toolstring, and slowly decreasing a pressure of the flowback of the fluid in a controlled proportional manner.
For example, certain embodiments of the present disclosure include a method that includes enabling flowback of the fluid into an upper drive unit flowline chamber of a reciprocating pump of the downhole toolstring through a hydraulic valve system and a control valve/relief valve (CV/RV) combination. The method also includes enabling a standby mode of the downhole toolstring during injection of an injection fluid by switching the hydraulic valve system from a first position to a second position. The method further includes, after injection of the injection fluid, turning a motor of the downhole toolstring on to move a drive unit piston of the reciprocating pump upstroke. In addition, the method includes continuing flowback of the fluid with a downstroke of the drive unit piston by switching the hydraulic valve system from the second position to the first position and switching a mud valve system from a third position to a fourth position. The method also includes continuing flowback of the fluid with an upstroke of the drive unit piston.
In addition, certain embodiments of the present disclosure include a downhole toolstring that includes a flow control device configured to receive a fluid from a subterranean formation. The flow control device includes a reciprocating pump having an upper drive unit flowline chamber and a drive unit piston. The flow control device also includes a hydraulic valve system configured to control a flow of a fluid into the upper drive unit flowline chamber. The flow control device further includes a control valve/relief valve (CV/RV) combination disposed between the hydraulic valve system and the upper drive unit flowline chamber. The flow control device also includes a mud valve system configured to control a flow of an injection fluid. The downhole toolstring also includes a control system configured to control flowback of the fluid.
Various aspects of this disclosure may be better understood upon reading the following detailed description and upon reference to the drawings, in which:
In the following, reference is made to embodiments of the disclosure. It should be understood, however, that the disclosure is not limited to specific described embodiments. Instead, any combination of the following features and elements, whether related to different embodiments or not, is contemplated to implement and practice the disclosure. Furthermore, although embodiments of the disclosure may achieve advantages over other possible solutions and/or over the prior art, whether or not a particular advantage is achieved by a given embodiment is not limiting of the disclosure. Thus, the following aspects, features, embodiments and advantages are merely illustrative and are not considered elements or limitations of the claims except where explicitly recited in a claim. Likewise, reference to “the disclosure” shall not be construed as a generalization of inventive subject matter disclosed herein and should not be considered to be an element or limitation of the claims except where explicitly recited in a claim.
Although the terms first, second, third, etc., may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer or section. Terms such as “first”, “second” and other numerical terms, when used herein, do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed herein could be termed a second element, component, region, layer or section without departing from the teachings of the example embodiments.
When introducing elements of various embodiments of the present disclosure, the articles “a,” “an,” and “the” are intended to mean that there are one or more of the elements. The terms “comprising,” “including,” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements. Additionally, it should be understood that references to “one embodiment” or “an embodiment” of the present disclosure are not intended to be interpreted as excluding the existence of additional embodiments that also incorporate the recited features.
When an element or layer is referred to as being “on,” “engaged to,” “connected to,” or “coupled to” another element or layer, it may be directly on, engaged, connected, coupled to the other element or layer, or interleaving elements or layers may be present. In contrast, when an element is referred to as being “directly on,” “directly engaged to,” “directly connected to,” or “directly coupled to” another element or layer, there may be no interleaving elements or layers present. Other words used to describe the relationship between elements should be interpreted in a like fashion. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed terms.
Some embodiments will now be described with reference to the figures. Like elements in the various figures will be referenced with like numbers for consistency. In the following description, numerous details are set forth to provide an understanding of various embodiments and/or features. It will be understood, however, by those skilled in the art, that some embodiments may be practiced without many of these details, and that numerous variations or modifications from the described embodiments are possible. As used herein, the terms “above” and “below”, “up” and “down”, “upper” and “lower”, “upwardly” and “downwardly”, and other like terms indicating relative positions above or below a given point are used in this description to more clearly describe certain embodiments.
In addition, as used herein, the terms “real time”, “real-time”, or “substantially real time” may be used interchangeably and are intended to describe operations (e.g., computing operations) that are performed without any human-perceivable interruption between operations. For example, as used herein, data relating to the systems described herein may be collected, transmitted, and/or used in control computations in “substantially real time” such that data readings, data transfers, and/or data processing steps occur once every second, once every 0.1 second, once every 0.01 second, or even more frequent, during operations of the systems (e.g., while the systems are operating). In addition, as used herein, the terms “continuous”, “continuously”, or “continually” are intended to describe operations that are performed without any significant interruption. For example, as used herein, control commands may be transmitted to certain equipment every five minutes, every minute, every 30 seconds, every 15 seconds, every 10 seconds, every 5 seconds, or even more often, such that operating parameters of the equipment may be adjusted without any significant interruption to the closed-loop control of the equipment. In addition, as used herein, the terms “automatic”, “automated”, “autonomous”, and so forth, are intended to describe operations that are performed are caused to be performed, for example, by a computing system (i.e., solely by the computing system, without human intervention). Indeed, it will be appreciated that the control system described herein may be configured to perform any and all of the control functions described herein automatically.
In addition, as used herein, the term “substantially similar” may be used to describe values that are different by only a relatively small degree relative to each other. For example, two values that are substantially similar may be values that are within 10% of each other, within 5% of each other, within 3% of each other, within 2% of each other, within 1% of each other, or even within a smaller threshold range, such as within 0.5% of each other or within 0.1% of each other.
Similarly, as used herein, the term “substantially parallel” may be used to define downhole tools, formation layers, and so forth, that have longitudinal axes that are parallel with each other, only deviating from true parallel by a few degrees of each other. For example, a downhole tool that is substantially parallel with a formation layer may be a downhole tool that traverses the formation layer parallel to a boundary of the formation layer, only deviating from true parallel relative to the boundary of the formation layer by less than 5 degrees, less than 3 degrees, less than 2 degrees, less than 1 degree, or even less.
The embodiments described herein include systems and methods for providing controlled flowback of fluids for stress testing in wireline toolstrings, for example, using a bottle with glide sampling. In one or more embodiments, the fluids for stress testing may include any fluid injected into a subterranean formation 110, which may include mud, formation fluid from another zone or interval in the subterranean formation 110, or other fluids of the like, or sample formation fluids extracted from the zone or interval of the subterranean formation 110 to be tested.
As illustrated, in certain embodiments, the wireline toolstring 102 may include one or more packers 106, and the wireline toolstring 102 may be positioned in the wellbore 104 such that one or more packers 106 are adjacent zones of interest 108, such as perforated zones, as illustrated, or open hole zones, fractured zones, or similar zones of a subterranean formation 110 through which the wellbore 104 extends. In certain embodiments, once the zone of interest 108 is perforated, the wireline toolstring 102 may be conveyed into the wellbore 104 using any suitable means of conveyance including wireline, drill pipes, and so forth. The wireline toolstring 102 may then be lowered to a desired location where the one or more packers 106 are located adjacent the end of the zone of interest 108. The one or more packers 106 may then be set, thereby isolating the zone of interest 108 via the one or more packers 106.
The wireline toolstring 102 may be used to perform wireline operations. The wireline operations can include sampling, downhole fluid analysis, transient testing, and so forth. For example, during sampling, pump modules that are part of the wireline toolstring 102 may be operated to draw fluid into a fluid analyzer of the wireline toolstring 102 from the subterranean formation 110. After completion of the wireline operation, the one or more packers 106 may be deflated and the wireline toolstring 102 may be brought back to surface.
As such, the wireline toolstring 102 may include various flow control devices configured to control the flow of fluids into and through the wireline toolstring 102 to enable the wireline tools of the wireline toolstring 102 to perform deep transient testing, fluid sampling, fluid analysis, and so forth, as described in greater detail herein. Conventional flow management control schemes of downhole toolstrings are generally not configured to allow pumping of fluids from high pressure to low pressure due to the fact that mud check valves (MCVs) of the wireline toolstring 102 generally allow flow from high pressure to low pressure without much resistance. The embodiments described herein introduce various systems and methods to overcome these deficiencies of the conventional flow management control schemes of downhole toolstrings. In particular, the embodiments described herein enable pumping of fluids from high pressure to low pressure by slowly decreasing the pressure of the fluids in a controlled manner, as described in greater detail herein.
As discussed above, conventional flow management control schemes of downhole toolstrings generally only enable pumping of fluids in a controlled manner by a reciprocating pump 112 of the wireline toolstring 102 from high pressure to low pressure, as illustrated in
Certain embodiments described herein introduce systems and methods to allow flowback in a controlled manner from high pressure to low pressure by plugging one set of MCVs (e.g., VP1 and VP4) and adding a relief valve RV2 on the drive unit hydraulic control line 114 into the reciprocating pump 112, thereby providing controlled flowback of fluids for stress testing. In other words, to prevent flow of the fluids from high pressure to low pressure, one set of the MCVs (e.g., VP1 and VP4) illustrated in
As illustrated in
It has been observed that the method of operation illustrated in
Other embodiments described herein introduce systems and methods to allow flowback in a controlled manner from high pressure to low pressure by replacing the MCVs (i.e., MCV1, MCV2, MCV3, MCV4) of the embodiment illustrated in
In certain embodiments, the direct application of the wireline toolstring 102 described herein may include stress testing. After injection of the injection fluid, relatively high pressure in the interval may be bleed off during flowback. With controlled flowback, formation pressure response may be monitored to analyze various formation properties.
In addition to the various flow control devices described herein, the wireline toolstring 102 includes a control system 138 configured to control the functionality of the wireline toolstring 102 including, but not limited to, controlling the operating states of the various flow control devices described herein, as well as controlling the various wireline operations performed by the wireline toolstring 102.
While embodiments have been described herein, those skilled in the art, having benefit of this disclosure, will appreciate that other embodiments are envisioned that do not depart from the inventive scope. Accordingly, the scope of the present claims or any subsequent claims shall not be unduly limited by the description of the embodiments described herein.
The techniques presented and claimed herein are referenced and applied to material objects and concrete examples of a practical nature that demonstrably improve the present technical field and, as such, are not abstract, intangible or purely theoretical. Further, if any claims appended to the end of this specification contain one or more elements designated as “means for [perform]ing [a function] . . . ” or “step for [perform]ing [a function] . . . ”, it is intended that such elements are to be interpreted under 35 U.S.C. § 112(f). However, for any claims containing elements designated in any other manner, it is intended that such elements are not to be interpreted under 35 U.S.C. § 112(f).
Claims
1. A method for controlling flowback of a fluid in a downhole toolstring, the method comprising:
- receiving flowback of the fluid on a high pressure side of a hydraulic valve system of the downhole toolstring; and
- slowly decreasing a pressure of the flowback of the fluid in a controlled proportional manner.
2. The method of claim 1, comprising:
- (a) enabling the flowback of the fluid into an upper drive unit flowline chamber of a reciprocating pump of the downhole toolstring through the hydraulic valve system and a control valve/relief valve (CV/RV) combination;
- (b) enabling a standby mode of the downhole toolstring during injection of an injection fluid by switching the hydraulic valve system from a first position to a second position;
- (c) after injection of the injection fluid, moving a drive unit piston of the reciprocating pump upstroke;
- (d) continuing flowback of the fluid with a downstroke of the drive unit piston by switching the hydraulic valve system from the second position to the first position and switching a mud valve system from a third position to a fourth position; and
- (e) continuing flowback of the fluid with an upstroke of the drive unit piston.
3. The method of claim 2, comprising iteratively repeating steps (d) and (e) until flowback of the fluid is completed.
4. The method of claim 2, wherein a pressure of a primary flowline of the downhole toolstring is connected to an interval pressure of the downhole toolstring during injection of the injection fluid.
5. The method of claim 4, wherein the upper drive unit flowline chamber is connected to the primary flowline, and wherein a pressure of the upper drive unit flowline chamber is held by a relief valve of the CV/RV combination.
6. A downhole toolstring, comprising:
- a flow control device configured to receive a fluid from a subterranean formation, wherein the flow control device comprises: a reciprocating pump comprising an upper drive unit flowline chamber and a drive unit piston; a hydraulic valve system configured to control a flow of the fluid into the upper drive unit flowline chamber; a control valve/relief valve (CV/RV) combination disposed between the hydraulic valve system and the upper drive unit flowline chamber; and a mud valve system configured to control a flow of an injection fluid; and
- a control system configured to control flowback of the fluid in a controlled proportional manner.
7. The downhole toolstring of claim 6, wherein the control system is configured to control the flowback of the fluid by:
- (a) enabling flowback of the fluid into the upper drive unit flowline chamber through the hydraulic valve system and the CV/RV combination;
- (b) enabling a standby mode of the downhole toolstring during injection of the injection fluid by switching the hydraulic valve system from a first position to a second position;
- (c) after injection of the injection fluid, moving a drive unit piston of the reciprocating pump upstroke;
- (d) continuing flowback of the fluid with a downstroke of the drive unit piston by switching the hydraulic valve system from the second position to the first position and switching a mud valve system from a third position to a fourth position; and
- (e) continuing flowback of the fluid with an upstroke of the drive unit piston.
8. The downhole toolstring of claim 7, wherein the control system is configured to iteratively repeat steps (d) and (e) until flowback of the fluid is completed.
9. The downhole toolstring of claim 8, wherein a pressure of a primary flowline of the downhole toolstring is connected to an interval pressure of the downhole toolstring during injection.
10. The downhole toolstring of claim 9, wherein the upper drive unit flowline chamber is connected to the primary flowline, and wherein a pressure of the upper drive unit flowline chamber is held by a relief valve of the CV/RV combination.
11. The downhole toolstring of claim 10, wherein a control valve of the CV/RV combination is coupled in parallel with the relief valve of the CV/RV combination.
12. The downhole toolstring of claim 6, wherein the mud valve system comprises plugged valves and free flow valves.
13. The downhole toolstring of claim 6, wherein the mud valve system comprises mud check valves.
14. The downhole toolstring of claim 6, wherein the mud valve system comprises mud relief valves.
Type: Application
Filed: Dec 21, 2023
Publication Date: Jul 16, 2026
Inventors: Chen TAO (Sugar Land, TX), Keith Nelson (Sugar Land, TX)
Application Number: 19/138,118