REFRIGERATOR APPLIANCE CABLE MANAGEMENT
A cable housing for a refrigerator appliance includes a plurality of external walls defining an internal volume of the cable housing and an internal wall extending within the internal volume of the cable housing. A first cable retention slot is defined in one of the plurality of external walls. A second cable retention slot is defined in the internal wall. The first cable retention slot and the second cable retention slot are each configured to selectively retain one or more wire harnesses of the refrigerator appliance.
The present subject matter relates generally to refrigerator appliances, and more particularly to systems and methods for managing electrical wires, cables, and the like within refrigerator appliances.
BACKGROUND OF THE INVENTIONRefrigerator appliances generally include a cabinet that defines a chilled chamber. A wide variety of food items may be stored within the chilled chamber.
The low temperature of the chilled chamber relative to ambient atmosphere assists with increasing a shelf life of the food items stored within the chilled chamber.
In order to maintain the low temperature within the chilled chamber, refrigerator appliances typically include insulation between a liner and an outer housing or cabinet, where the liner defines the chilled chamber and the cabinet defines an outermost surface of the refrigerator appliance in direct contact with the ambient atmosphere (e.g., which is usually at room temperature) around the refrigerator appliance.
Refrigerator appliances also typically include various electrical and/or electromechanical components, as well as wires and/or cables connected to one or more of such components, e.g., for power supply, data communication, etc., in order to operate the electrical and/or electromechanical component(s). The insulation in the refrigerator appliance, e.g., between the liner and cabinet as mentioned, is often provided as a foam insulation which is injected between the liner and cabinet after the refrigerator appliance is at least partially assembled and then expands to fill the spaces between the liner and the cabinet. Cables which run within and through the refrigerator appliance are held away from the foaming area during this process, and final connections are made afterwards. Current systems and methods for holding such cables during foaming may present certain disadvantages. For example, holding the cables away by applying adhesive tape to the cables and the cabinet can provide inconsistent results, e.g., may not always be effective, and the adhesive tape may be cumbersome to apply and then remove.
Accordingly, improved systems and methods for managing cables within refrigerator appliances, such as during installation of foam insulation in the refrigerator appliance, would be useful.
BRIEF DESCRIPTION OF THE INVENTIONAspects and advantages of the invention will be set forth in part in the following description, or may be apparent from the description, or may be learned through practice of the invention.
In one exemplary embodiment, a refrigerator appliance is provided. The refrigerator appliance includes a cabinet and a liner disposed within the cabinet. The liner defines at least one food storage chamber within the cabinet. The refrigerator appliance also includes insulation extending between the liner and the cabinet. The refrigerator appliance further includes a cable housing. The cable housing includes a plurality of external walls defining an internal volume of the cable housing and an internal wall extending within the internal volume of the cable housing. A first cable retention slot is defined in one of the plurality of external walls. A second cable retention slot is defined in the internal wall. The first cable retention slot and the second cable retention slot are each configured to selectively retain one or more wire harnesses of the refrigerator appliance.
In another exemplary embodiment, a cable housing for a refrigerator appliance is provided. The refrigerator appliance includes a cabinet, a liner disposed within the cabinet, the liner defining at least one food storage chamber within the cabinet, insulation extending between the liner and the cabinet, and the cable housing. The cable housing includes a plurality of external walls defining an internal volume of the cable housing and an internal wall extending within the internal volume of the cable housing. A first cable retention slot is defined in one of the plurality of external walls. A second cable retention slot is defined in the internal wall. The first cable retention slot and the second cable retention slot are each configured to selectively retain one or more wire harnesses of the refrigerator appliance.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures.
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
As used herein, the terms “first,” “second,” and “third” may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components. The terms “upstream” and “downstream” refer to the relative direction with respect to fluid flow in a fluid pathway. For example, “upstream” refers to the direction from which the fluid flows, and “downstream” refers to the direction to which the fluid flows. Terms such as “inner” and “outer” refer to relative directions with respect to the interior and exterior of the refrigerator appliance, and in particular the food storage chamber(s) defined therein. For example, “inner” or “inward” refers to the direction towards the interior of the refrigerator appliance. Terms such as “left,” “right,” “front,” “back,” “top,” or “bottom” are used with reference to the perspective of a user accessing the refrigerator appliance. For example, a user stands in front of the refrigerator to open the doors and reaches into the food storage chamber(s) to access items therein.
As used herein, terms of approximation such as “generally,” “about,” or “approximately” include values within ten percent greater or less than the stated value. When used in the context of an angle or direction, such terms include within ten degrees greater or less than the stated angle or direction, e.g., “generally vertical” includes forming an angle of up to ten degrees in any direction, e.g., clockwise or counterclockwise, with the vertical direction V.
Refrigerator appliance 100 includes a cabinet or housing 120 defining one or more chilled chambers, such as an upper fresh food chamber 122 (
Refrigerator doors 128 are each rotatably hinged to an edge of housing 120 for accessing fresh food chamber 122. It should be noted that while two doors 128 in a “French door” configuration are illustrated, any suitable arrangement of doors utilizing one, two or more doors is within the scope and spirit of the present disclosure. A freezer door 130 is arranged below refrigerator doors 128 for accessing freezer chamber 124. In the exemplary embodiment, freezer door 130 is coupled to a freezer drawer (not shown) slidably mounted within freezer chamber 124. An auxiliary door 127 is coupled to an auxiliary drawer (not shown) which is slidably mounted within an auxiliary chamber (not shown). As may be seen in
Operation of the refrigerator appliance 100 can be regulated by a controller 134 that is operatively coupled to a user interface panel 136. Interface panel 136 provides selections for user manipulation of the operation of refrigerator appliance 100 to modify environmental conditions therein, such as temperature selections, etc. In some embodiments, user interface panel 136 may be proximate a dispenser assembly 132. In response to user manipulation of the user interface panel 136, the controller 134 operates various components of the refrigerator appliance 100.
Operation of the refrigerator appliance 100 can be regulated by the controller 134, e.g., controller 134 may regulate operation of various components of the refrigerator appliance 100 in response to programming and/or user manipulation of the user interface panel 136.
As best seen in
Discharging outlet 137 and actuating mechanism 138 are an external part of dispenser assembly 132 and are mounted in a dispenser recess 142. Dispenser recess 142 is positioned at a predetermined elevation convenient for a user to access ice or liquids and enabling the user to access the dispensed ice and/or liquids without the need to bend-over and without the need to open refrigerator doors 128. In the exemplary embodiment, dispenser recess 142 is positioned at a level that approximates the chest level of an adult user. According to an exemplary embodiment, the dispensing assembly 132 may receive ice from an icemaker disposed in a sub-compartment of the fresh food chamber 122.
The controller 134 may include a memory and one or more microprocessors, CPUs or the like, such as general or special purpose microprocessors operable to execute programming instructions or micro-control code associated with operation of refrigerator appliance 100. The memory may represent random access memory such as DRAM, or read only memory such as ROM or FLASH. In one embodiment, the processor executes programming instructions stored in memory. The memory may be a separate component from the processor or may be included onboard within the processor. It should be noted that controllers 134 as disclosed herein are capable of and may be operable to perform any methods and associated method steps as may be disclosed herein.
The controller 134 may be positioned in a variety of locations throughout refrigerator appliance 100. In the illustrated embodiment, the controller 134 may be located within the door 128. In such an embodiment, input/output (“I/O”) signals may be routed between the controller and various operational components of refrigerator appliance 100. In one embodiment, the user interface panel 136 may represent a general purpose I/O (“GPIO”) device or functional block. In one embodiment, the user interface 136 may include input components, such as one or more of a variety of electrical, mechanical or electro-mechanical input devices including rotary dials, push buttons, and touch pads. The user interface 136 may include a display component, such as a digital or analog display device designed to provide operational feedback to a user. For example, the user interface 136 may include a touchscreen providing both input and display functionality. The user interface 136 may be in communication with the controller via one or more signal lines or shared communication busses.
Using the teachings disclosed herein, one of skill in the art will understand that the present subject matter can be used with other household appliances, including other types of refrigerators such as a standalone refrigerator or freezer only unit (e.g., a column unit), a refrigerator/freezer combination, side-by-side, bottom mount, compact, and any other style or model of refrigerator appliance. Accordingly, other configurations of refrigerator appliance 100 could be provided, it being understood that the configurations shown in the accompanying figures and the description set forth herein are by way of example for illustrative purposes only.
As mentioned above, refrigerator doors 128 are each rotatably hinged to an edge of housing 120.
A cable housing 210 may also be seen in
As will be described further below, the cable housing 210 may provide features for retaining cables, wire harnesses, and/or the like during the foaming process. The foaming process generally includes holding the partially assembled refrigerator appliance 100, e.g., the cabinet 120 and the inner shell or liner which partially defines one or more chilled chambers within the cabinet 120, together in a fixture (e.g., jig) while foam insulation is sprayed and/or injected into the interstices between the cabinet and the liner. The fixture holds all exterior surfaces of the refrigerator cabinet in place during the foaming process so that the foam does not bend or push any surfaces out of place as it expands within the cabinet 120, e.g., to prevent outward bowing or curvature of the sides of the cabinet 120. However, some wire harnesses protrude from the top of the cabinet where the fixture would crush them as the fixture closes over the partially assembled refrigerator appliance 100. Therefore, the fixture may include a window so that the wire harnesses can protrude from the top of the cabinet 120 safely as long as they lie within the window. One exemplary advantage of the present disclosure, e.g., the cable housing 210, is that the wire harnesses may be held within the cable housing 210, and the cable housing 210 may be positioned and arranged to align with the window of the fixture as the fixture encloses the partially assembled refrigerator, thereby permitting the wire harnesses to protrude from the top of the cabinet 120 within the window of the fixture. By contrast to the present disclosure which provides structural elements to hold the wire harnesses precisely in place, in previous practices the wire harnesses were held in place by adhesive tape during foaming. The imprecision of such methods, e.g., manually applying adhesive tape, may result in the wire harnesses being taped outside of the window area by mistake and crushed.
After injection into the cabinet 120 as described, the foam then cures, e.g., expands to match the shape and volume of the interstices (e.g., while the fixture constrains the outer surfaces of the cabinet 120 against the pressure from such expansion), and cools and solidifies to form the final insulation in the cabinet 120. Additionally, the foam may be trimmed after curing, e.g., when the foam expands beyond the overall envelope of the refrigerator appliance 100 and/or into undesired areas. Accordingly, it is desired to retain the cables, wire harnesses, etc., away from the operating area during the foaming process, such as to protect the cables, wire harnesses, etc., from damage during the foaming process, such as crushing by the fixture as mentioned.
The cable housing 210 may further include a flange 222 extending around a perimeter of the internal volume 212 and a gasket 224 mounted on the flange 222. The gasket 224 may include a compressible resilient material for sealing against the cabinet 120 of the refrigerator appliance 100 (see, e.g.,
In some embodiments, e.g., as may be seen in
The cable housing 210 may further include at least one internal wall, e.g., internal wall 240. In some embodiments, e.g., as illustrated in
The cable housing 210 may further include two (or more) cable retention slots which are each configured to selectively retain one or more wire harnesses of the refrigerator appliance. For example, one retention slot may be provided for retaining cables, wire harnesses, and the like during the foaming process, such that the retained cables, wire harnesses, etc. (including and in particular the connector ends thereof) are positioned entirely within the cable housing 210, e.g., within the internal volume 212 thereof, such that the cables are out of the way of the foam injection and expansion, thereby protecting the cables (including the connector ends) from damage during foaming of the refrigerator appliance 100. The other retention slot may, for example, be provided for holding and guiding the cables, wire harnesses, etc., from the cable housing 210 to or towards mating cables, wire harnesses, etc., e.g., within the hinge assembly 200 as illustrated in
The cable housing 210 may further include a coupler 226 configured to join with a conduit through which the wire harnesses extend, e.g., from one or more internal electrical and/or electromechanical components of the refrigerator appliance, and the wire harnesses may then pass through the coupler 226 and into the internal volume 212 of the cable housing 210. Thus, for example, one or more wire harnesses may be placed into the second cable retention slot 232 defined in the internal wall 240 before foaming, and then the foam insulation may be injected into the refrigerator appliance 100 between the cabinet 120 and the liner. After the foaming process is complete, e.g., including time for the foam to expand, cool, and solidify, the one or more wire harnesses may be removed from the second cable retention slot 232 defined in the internal wall 240 and transferred to the first cable retention slot 230 in the external wall, e.g., front wall 220, to permit connecting the one or more wire harnesses (e.g., 300 and/or 302 as illustrated in
The first cable retention slot 230 may be accessible via an opening 234 in the front wall 220, e.g., in the top of the front wall 240. The first cable retention slot 230 may be tapered, e.g., may increase in width from an entrance of the first cable retention slot 230 (e.g., at the intersection of the opening 234 and the first cable retention slot 230) towards a distal end of the first cable retention slot 230. For example, a lower portion 236 of the front wall 220 may extend into the first cable retention slot 230 and may be tapered to provide such increasing width of the first cable retention slot 230. When the first cable retention slot 230 is wider at the distal end thereof as described, the wire harness or harnesses placed therein may thereby be prevented or limited from sliding back out of the first cable retention slot 230.
Referring now to
In additional embodiments, e.g., as illustrated in
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
Claims
1. A refrigerator appliance, comprising:
- a cabinet;
- a liner disposed within the cabinet, the liner defining at least one food storage chamber within the cabinet;
- insulation extending between the liner and the cabinet; and
- a cable housing, the cable housing comprising: a plurality of external walls defining an internal volume of the cable housing; an internal wall extending within the internal volume of the cable housing; a first cable retention slot defined in one of the plurality of external walls; and a second cable retention slot defined in the internal wall, wherein the first cable retention slot and the second cable retention slot are each configured to selectively retain one or more wire harnesses of the refrigerator appliance.
2. The refrigerator appliance of claim 1, wherein the cable housing further comprises a flange extending around a perimeter of the internal volume.
3. The refrigerator appliance of claim 2, wherein the cable housing further comprises a gasket mounted on the flange, the gasket sealingly engaged with the cabinet.
4. The refrigerator appliance of claim 3, wherein the plurality of external walls extend through an opening of the cabinet, and wherein the gasket is sealingly engaged with the cabinet around the opening.
5. The refrigerator appliance of claim 4, wherein the cable housing further comprises a snap formed on the plurality of external walls, the snap engaged with the cabinet to retain the cable housing within the opening.
6. The refrigerator appliance of claim 1, wherein the first cable retention slot increases in width from an entrance of the first cable retention slot towards a distal end of the first cable retention slot.
7. The refrigerator appliance of claim 1, wherein the internal wall of the cable housing adjoins the one of the plurality of external walls in which the first cable retention slot is defined.
8. The refrigerator appliance of claim 7, wherein the first cable retention slot is contiguous with a first opening in the one of the plurality of external walls, whereby the first cable retention slot is accessible via the first opening, wherein the second cable retention slot is contiguous with a second opening in the internal wall, whereby the second cable retention slot is accessible via the second opening, and wherein the first opening and the second opening are separate and apart from each other.
9. The refrigerator appliance of claim 7, wherein the first cable retention slot is continuous with the second cable retention slot.
10. A cable housing for a refrigerator appliance, the refrigerator appliance comprising a cabinet, a liner disposed within the cabinet, the liner defining at least one food storage chamber within the cabinet, insulation extending between the liner and the cabinet, and the cable housing, the cable housing comprising:
- a plurality of external walls defining an internal volume of the cable housing;
- an internal wall extending within the internal volume of the cable housing;
- a first cable retention slot defined in one of the plurality of external walls; and
- a second cable retention slot defined in the internal wall,
- wherein the first cable retention slot and the second cable retention slot are each configured to selectively retain one or more wire harnesses of the refrigerator appliance.
11. The cable housing of claim 10, further comprising a flange extending around a perimeter of the internal volume.
12. The cable housing of claim 11, further comprising a gasket mounted on the flange, the gasket configured to sealingly engage with the cabinet of the refrigerator appliance.
13. The cable housing of claim 12, wherein the plurality of external walls are configured to extend through an opening of the cabinet, and wherein the gasket is sealingly engaged with the cabinet around the opening.
14. The cable housing of claim 13, further comprising a snap formed on the plurality of external walls, the snap configured to engage with the cabinet to retain the cable housing within the opening.
15. The cable housing of claim 10, wherein the first cable retention slot increases in width from an entrance of the first cable retention slot towards a distal end of the first cable retention slot.
16. The cable housing of claim 10, wherein the internal wall of the cable housing adjoins the one of the plurality of external walls in which the first cable retention slot is defined.
17. The cable housing of claim 16, wherein the first cable retention slot is contiguous with a first opening in the one of the plurality of external walls, whereby the first cable retention slot is accessible via the first opening, wherein the second cable retention slot is contiguous with a second opening in the internal wall, whereby the second cable retention slot is accessible via the second opening, and wherein the first opening and the second opening are separate and apart from each other.
18. The cable housing of claim 16, wherein the first cable retention slot is continuous with the second cable retention slot.
Type: Application
Filed: Jan 29, 2025
Publication Date: Jul 30, 2026
Inventor: Daniel Roth (Clarksville, IN)
Application Number: 19/039,856