GAUGE HATCH WITH SPRING COMPRESSOR
A gauge hatch has a base with an opening and an annular seal surface, a lid having a body and a pusher, a plunger positioned between the base and the lid and having an annular seal surface, a pressure seal member supported by a plunger, and a vacuum seal member supported by the plunger. The pressure spring positioned between the pusher and the plunger and the pusher movably mounted to the body so the pusher is movable between a first position wherein the pressure seal member is sealingly disengaged from the annular seal surface of the base and the pressure spring is in a substantially non-compressed condition, and a second position wherein the pressure seal member is sealingly engaged with the annular seal surface of the base and the pressure spring is in a compressed condition.
This application is a continuation of U.S. Serial No. 18/753,684, filed June 25, 2024, which is hereby incorporated herein by reference in its entirety.
A gauge hatch, also called a thief hatch, is an access port typically found on the top of storage tanks or vessels used in various industries such as oil and gas, chemical processing, and water treatment. They are located on the top of the tank or vessel, providing access to the interior for inspection, sampling, and measurement purposes. Gauge hatches have a lid hinged to a base for opening and closing the access port.
Some gauge hatches regulate pressure in a tank by releasing pressure when the tank pressure exceeds a high-pressure threshold and introducing pressure into the tank when the pressure drops below a vacuum pressure threshold (e.g., a negative pressure threshold relative to the ambient atmosphere). When the tank pressure is between the high-pressure threshold and the vacuum pressure threshold, two seal assemblies in the closed hatch reduce (e.g., prevent) leakage of vapors from the tank. While suitable for any application, such pressure-regulating hatches are often implemented on tanks where volatile and vaporizable liquids are stored, transported, or otherwise handled.
A pressure seal assembly that regulates pressure release from the tank typically includes a compression spring that biases a pressure seal member against a seal surface. A vacuum seal assembly that regulates the introduction of pressure into the tank includes a tension spring that biases a vacuum seal member against a second seal surface. The spring tensions can be varied depending on the applications and pressures encountered. For example, pressure springs may be used that vary in strength from 4 oz. to 32 oz. Recently, there has been a desire to use stiffer compression springs to regulate pressure release from the tank and decrease the release of volatile substances into the atmosphere.
The compression spring is compressed to bias the seal against the seal surface as the hatch lid is moved to the closed position. Problems encountered when using a larger and stiffer compression spring are that it is difficult to install the spring and to close the lid due to the resistance of the compression spring. Because the lid is hinged to the base, another problem is that as the lid is closed, the pressure seal member contacts the seal surface in a misaligned relationship that can result in damage to the seal.
To this end, an improved gauge hatch with a spring compressor is needed to facilitate the operation of the hatch and to ensure a quality seal. The inventive concepts disclosed herein are directed to such an improved gauge hatch.
Before explaining at least one embodiment of the inventive concepts disclosed herein in detail, it is to be understood that the inventive concepts are not limited in their application to the details of construction and the arrangement of the components or steps or methodologies set forth in the following description or illustrated in the drawings. The inventive concepts disclosed herein are capable of other embodiments or being practiced or carried out in various ways. Also, it is to be understood that the phraseology and terminology employed herein are for the purpose of description and should not be regarded as limiting the inventive concepts disclosed and claimed herein in any way.
In the following detailed description of embodiments of the inventive concepts, numerous specific details are set forth to provide a more thorough understanding of the inventive concepts. However, it will be apparent to one of ordinary skill in the art that the inventive concepts within the instant disclosure may be practiced without these specific details. In other instances, well-known features have not been described in detail to avoid unnecessarily complicating the instant disclosure.
As used herein, the terms "comprises," "comprising," "includes," "including," "has," "having," and any variations thereof are intended to have a non-exclusive inclusion. For example, a process, method, article, or apparatus that comprises a list of elements is not necessarily limited to only those elements and may include other elements not expressly listed or inherently present therein.
Unless expressly stated to the contrary, "or" refers to an inclusive or and not to an exclusive or. For example, a condition A or B is satisfied by any one of the following: A is true (or present) and B is false (or not present), A is false (or not present) and B is true (or present), and both A and B is true (or present).
In addition, use of the "a" or "an" are employed to describe elements and components of the embodiments disclosed herein. This is done merely for convenience and to give a general sense of the inventive concepts. This description should be read to include one or at least one and the singular also includes the plural unless it is obvious that it is meant otherwise.
As used herein, qualifiers like “substantially,” “about,” “approximately,” and combinations and variations thereof are intended to include not only the exact amount or value they qualify but also some slight deviations therefrom, which may be due to manufacturing tolerances, measurement error, wear and tear, stresses exerted on various parts, and combinations thereof, for example.
Finally, as used herein, any reference to "one embodiment" or "an embodiment" means that a particular element, feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment. The phrase "in one embodiment" appearing in various places in the specification does not necessarily refer to the same embodiment.
Referring now to the drawings, and more particularly to
The gauge hatch 10 is mounted over an access opening (not shown) formed in the roof 18 of the storage tank 12, enabling tank operators to access the liquid. In general, gauge hatches are also known in the petroleum industry as “thief hatches” because they allow tank operators to visually inspect and gauge the contents of storage tank 12 and “thief” or sample the liquid stored within.
The storage tank 12 may be one component of a variety of components. In the illustrated examples, the storage tank 12 is coupled to an input device 20 that may pump or otherwise introduce a fluid into the storage tank 12. Similarly, the storage tank 12 is coupled to an output device (not shown) to withdraw fluid from the storage tank 12. The input and output devices may be any fluid handling, storage, and/or processing components or equipment that are operatively coupled to the storage tank 12 substantially permanently or on a selective, temporary, and/or intermittent basis.
When a fluid is stored in the storage tank 12, pressure may build within the storage tank 12. For example, the input device 20 may introduce fluid for storage into the storage tank 12 at an elevated pressure, or an elevated ambient temperature may cause the pressure inside the storage tank 12 to increase. As such, it may be desirable to vent or release pressure within an interior of the storage tank 12 above a threshold pressure (e.g., a high-pressure threshold). The gauge hatch 10 may be configured to open to allow fluid communication between the interior of the storage tank 12 and an ambient environment external to the storage tank 12. In particular, the gauge hatch 10 may have a pressure seal assembly configured to open to allow fluid communication between the interior of the storage tank 12 and the ambient environment surrounding the storage tank 12 when the pressure within the interior of the storage tank 12 exceeds an upper threshold pressure. In this manner, vapor, fumes, and/or fluid may be vented from the storage tank 12, thereby decreasing the internal pressure of the storage tank 12. Once the internal pressure of the storage tank 12 falls below the upper threshold pressure, the pressure seal assembly of the gauge hatch 10 may automatically close and re-seal, thereby blocking fluid communication between the interior of the storage tank 12 and the ambient environment.
In some instances, pressure may decrease within the storage tank 12 to form a vacuum (e.g., a negative pressure relative to the ambient environment). For example, the output device may pump fluid from the storage tank 12, or a low ambient temperature may cause the pressure within the storage tank 12 to drop. In some examples, it may be desirable to reduce an excessive vacuum within the storage tank 12 by allowing fluid (e.g., air) from the ambient environment to be introduced into the interior of the storage tank 12 when the pressure is below a threshold pressure (e.g., a vacuum pressure threshold). As such, the gauge hatch 10 may include a vacuum seal assembly configured to open to allow fluid communication between the interior of the storage tank 12 and an ambient environment external to the storage tank 12, similar to that described above for excess pressure in the storage tank 12. Thus, in some examples, the gauge hatch 10 regulates the pressure within the storage tank 12 to be within upper and lower thresholds. In some examples, the gauge hatch 10 includes two different seal assemblies that cooperatively operate to selectively open or remain sealed at respective ones of the thresholds, limiting the operating range of pressures maintained within the storage tank 12. In each case, the seal assemblies typically use a compression or tension spring to urge a seal member against a seal surface.
As mentioned above, a problem encountered when using large, stiff compression springs in the pressure seal assembly is that it is difficult to close the lid due to the resistance of the compression spring. Because the lid is hinged to the base, another problem is that the seal member contacts the seal surface in a misaligned relationship, possibly damaging the seal member.
Referring now to
With reference to
The lid assembly 24 is hinged to the base 22, so the lid assembly 24 is movable between an open position wherein the opening 42 of the base 22 is exposed to provide access to the storage tank 12 and a closed position wherein the opening 42 is covered. In one embodiment, the lid assembly 24 is hinged to the base 22 with a pin 48. The lid assembly 24 may have a catch 50 engageable with the latch 46 of the base 22 to secure the lid assembly 24 in the closed position.
More particularly, the body 32 of the lid 26 is hinged to the base 22. Further, the body 32 has a central opening 52 for receiving the pusher 34. The body 32 is shown to be generally domed-shaped. However, it will be appreciated that it may be formed in any shape suitable to support the remainder of the lid assembly 24. The body 32 may have a sleeve portion 36 (
The pusher 34 is generally cup-shaped with an open end 62 and a closed end 64. A flange 66 extends from the closed end 64 of the pusher 34 to serve as a stop or limit member. The pusher 34 is mounted to the body 32 of the lid 26 in a way that the pusher 34 is movable between a first position (
Referring now to
The second ends 82 of each of the first lever 76 and the second lever 78 have a cam portion 86 (
The first and second holes 88 and 90 of the first and second levers 76 and 78 are arranged, and the horizontal slots 60 are dimensioned such that the first holes 88 are vertically offset from the second holes 90 when the pusher 34 is in the first position (
Referring now to
The plunger 98 has a flange portion 104 and a hub portion 106. The flange portion 104 has a lower end with an annular seal surface 108 that functions as a seal surface in conjunction with the vacuum seal assembly 30. An upper end of the flange portion 104 has a flange 110 that supports the pressure seal member 100. The pressure seal member 100 is secured on the flange 110 of the plunger 98 such that when the lid assembly 24 is in the closed position and the plunger 98 is urged against the seal surface 44 of the base 22, the pressure seal member 100 creates a seal with the seal surface 44 of the base 22. The pressure seal member 100 may be an annular gasket formed of a suitable elastomeric material.
The sealing force for the pressure seal member 100 is generated by the pressure spring 102 being compressed between the lid 26 and the plunger 98 as will be described below. The pressure spring 102 has a strength or rating that causes the pressure seal 100 to disengage from the seal surface 44 of the base 22 when the pressure in the storage tank 12 is too high relative to the ambient pressure. More particularly, when the storage tank 12 pressure exceeds an upper threshold, the pressure seal member 100 disengages from the seal surface 44 to enable pressure within the storage tank 12 to pass between the pressure seal member 100 and the base 22 and then between the body 32 and the base 22 to the ambient environment exterior to the storage tank 12. Pressure springs may be used that vary in strength (e.g., from 4 oz. to 32 oz).
The hub portion 106 is supported relative to the flange portion 104 by a plurality of support members 112 spaced apart and extending radially from the hub portion 106 to the flange portion 104 to define a plurality of flow paths between the flange portion 104 and the flange portion 104. The hub portion 106 may generally be cup-shaped to house the vacuum seal assembly 30. An upper end of the hub portion 106 may include a flange 113 provided with a plurality of apertures 114 (
Referring to
In use, the pressure spring 102 is secured between the lid 26 and the plunger 98, so the plunger 98 remains connected to the lid 26 when the lid 26 is in the open position. In one embodiment, the pusher 34 is provided with a plurality of guide rods 122 (
A retaining nut 124 may be secured to the distal ends of the guide rods 122 to secure the plunger 98 to the pusher 34 of the lid 26, with the pressure spring 102 positioned therebetween. In some instances, the pressure spring 102 may be slightly or limitedly compressed to hold it against the pusher 34 when the lid assembly 24 is in the open position.
In another version and with reference to
With the pressure spring 102 secured between the lid 26 and the plunger 98 and the lid assembly 24 in the open position, movement of the pusher 34 relative to the body 32 from the first position to the second position merely causes the pressure spring 102 and the plunger 98 to move in an up and down direction without affecting the compression of the pressure spring 102. To move the lid assembly 24 to the closed position, the pusher 34 is positioned in the first position so the pressure spring 102 and the plunger 98 are in an up position wherein the pressure spring 102 is in a substantially non-compressed condition and the pressure seal member 100 is sealing disengaged from or otherwise spaced from the seal surface 44 of the base 22 as the lid assembly 24 is moved to the closed position (
The lever assembly 74 enables the pressure spring 102 to be safely compressed and decompressed. Also, the axial movement of the pusher 34 of the lid 26 that is perpendicular to the seal surface 44 of the base 22 causes the pressure seal member 100 to uniformly engage the seal surface 44 of the base 22.
From the above description, it is clear that the inventive concepts disclosed and claimed herein are well adapted to carry out the objects and to attain the advantages mentioned herein, as well as those inherent in the invention. While exemplary embodiments of the inventive concepts have been described for purposes of this disclosure, it will be understood that numerous changes may be made that will readily suggest themselves to those skilled in the art and which are accomplished within the spirit of the inventive concepts disclosed and/or defined in the appended claims.
Claims
1. A gauge hatch for a storage tank having an aperture, comprising: a base attachable to the storage tank around the aperture in the storage tank, the base having an upper end, a lower end, and an opening extending therethrough from the upper end to the lower end to provide access to the storage tank, the upper end having an annular seal surface; a lid hinged to the base wherein the lid is movable between an open position wherein the opening of the base is exposed to provide access to the storage tank and a closed position wherein the opening is covered; and a pressure seal assembly comprising a plunger positioned between the base and the lid and having a lower end with an annular seal surface, a pressure seal member supported by the plunger wherein the pressure seal member is sealingly engageable with the annular seal surface of the base, and a pressure spring positioned between the lid and the plunger; wherein the lid comprises a body and a pusher with the pressure spring positioned between the pusher and the plunger, the pusher movably mounted to the body wherein the pusher is movable relative to the body between a first position wherein the pressure seal member is sealingly disengaged from the annular seal surface of the base and the pressure spring is in a substantially non-compressed condition, and a second position wherein the pressure seal member is sealingly engaged with the annular seal surface of the base and the pressure spring is in a compressed condition.
2. The gauge hatch of claim 1, wherein the plunger moves perpendicularly relative to the annular seal surface of the base between the first position and the second position when the lid is in the closed position.
3. The gauge hatch of claim 1, wherein the lid further comprises a lever assembly having a first portion pivotally connected to the body and a second portion pivotally connected to the pusher, the lever assembly movable between a first lever position wherein the pusher is in the first position and a second lever position wherein the pusher is in the second position.
4. The gauge hatch of claim 1, wherein the pressure spring has a first end connected to the pusher and a second end connected to the plunger.
5. The gauge hatch of claim 1, wherein the pusher is connected to the plunger.
6. The gauge hatch of claim 1, further comprising a plurality of guide rods, each of the guide rods having a first end connected to the pusher and being slidably attached to the plunger.
7. A gauge hatch in combination with a storage tank having a top with an access opening, the gauge hatch comprising: a base attached to the storage tank around the access opening in the storage tank, the base having an upper end, a lower end, and an opening extending therethrough from the upper end to the lower end to provide access to the storage tank, the upper end having an annular seal surface; a lid hinged to the base wherein the lid is movable between an open position wherein the opening of the base is exposed to provide access to the storage tank and a closed position wherein the opening is covered; and a pressure seal assembly comprising a plunger positioned between the base and the lid and having a lower end with an annular seal surface, a pressure seal member supported by the plunger wherein the pressure seal member is sealingly engageable with the annular seal surface of the base, and a pressure spring positioned between the lid and the plunger; wherein the lid comprises a body and a pusher with the pressure spring positioned between the pusher and the plunger, the pusher movably mounted to the body wherein the pusher is movable relative to the body between a first position wherein the pressure seal member is sealingly disengaged from the annular seal surface of the base and the pressure spring member is in a substantially non-compressed condition, and a second position wherein the pressure seal member is sealingly engaged with the annular seal surface of the base and the pressure spring is in a compressed condition.
8. The combination of claim 7, wherein the plunger moves perpendicularly relative to the annular seal surface of the base between the first position and the second position when the lid is in the closed position.
9. The combination of claim 7, wherein the lid further comprises a lever assembly having a first portion pivotally connected to the body and a second portion pivotally connected to the pusher, the lever assembly movable between a first lever position wherein the pusher is in the first position and a second lever position wherein the pusher is in the second position.
10. The combination of claim 7, wherein the pressure spring has a first end connected to the pusher and a second end connected to the plunger.
11. The combination of claim 7, wherein the pusher is connected to the plunger.
12. The combination of claim 7, further comprising a plurality of guide rods, each of the guide rods having a first end connected to the pusher and being slidably attached to the plunger.
13. A lid assembly for a gauge hatch, comprising: a lid hingedly connectable to a base having an opening extending therethrough and an annular seal surface wherein the lid is movable between an open position wherein the opening of the base is exposed and a closed position wherein the opening is covered; and a pressure seal assembly comprising a plunger positioned between the base and the lid when the lid is hingedly connected to the base and having a lower end with an annular seal surface, a pressure seal member supported by the plunger wherein the pressure seal member is sealingly engageable with the annular seal surface of the base, and a pressure spring positioned between the lid and the plunger; wherein the lid comprises a body and a pusher with the pressure spring positioned between the pusher and the plunger, the pusher movably mounted to the body wherein the pusher is movable relative to the body between a first position wherein the pressure seal member is sealingly disengaged from the annular seal surface of the base and the pressure spring is in a substantially non-compressed condition, and a second position wherein the pressure seal member is sealingly engagable with the annular seal surface of the base and the pressure spring is in a compressed condition when the lid is in the closed position.
14. The lid assembly of claim 13, wherein the plunger moves perpendicularly relative to the annular seal surface of the base between the first position and the second position when the lid is in the closed position.
15. The lid assembly of claim 13, wherein the lid further comprises a lever assembly having a first portion pivotally connected to the body and a second portion pivotally connected to the pusher, the lever assembly movable between a first lever position wherein the pusher is in the first position and a second lever position wherein the pusher is in the second position.
16. The lid assembly of claim 13, wherein the pressure spring has a first end connected to the pusher and a second end connected to the plunger.
17. The lid assembly of claim 13, wherein the pusher is connected to the plunger.
18. The lid assembly of claim 13 further comprising a plurality of guide rods, each of the guide rods having a first end connected to the pusher and being slidably attached to the plunger.
Type: Application
Filed: Mar 31, 2026
Publication Date: Aug 6, 2026
Inventor: William L. Schlatter (Oklahoma City, OK)
Application Number: 19/635,009