DUST COLLECTOR

- MAKITA CORPORATION

A dust collector includes: a head; and a tank disposed below the head. The head includes: a suction cylinder into which a dust collection hose is inserted; a suction unit generating suction force at a suction port of the suction cylinder and including a motor and a blower fan that is rotated with rotational force generated by the motor; and a battery mounting part to which a battery pack is attached. At least a portion of the battery pack and the suction port are at a same position in an up-down direction.

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Description
CROSS-REFERENCE TO RELATED APPLICATION(S)

The present application claims priority to and incorporates by reference the entire contents of Japanese Patent Application No. 2025-021646 filed in Japan on February 13, 2025.

TECHNICAL FIELD

The techniques disclosed in the present teachings relate to a dust collector.

BACKGROUND

In the technical field related to a dust collector, there is a known box-type dust collector as disclosed in Japanese Patent No. 7200036.

If a dust collector is increased in size, a user may have difficulty in handling the dust collector.

One non-limiting object of the present teachings is to prevent an increase in size of a dust collector.

SUMMARY OF THE INVENTION

In one non-limiting aspect of the present teachings, a dust collector may include: a head; and a tank disposed below the head. The head may include: a suction cylinder into which a dust collection hose is inserted; a suction unit generating suction force at a suction port of the suction cylinder and including a motor and a blower fan that is rotated with rotational force generated by the motor; and a battery mounting part to which a battery pack is attached. At least a portion of the battery pack and the suction port may be at the same position in an up-down direction.

According to the present teachings, an increase in size of a dust collector is prevented.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view from upper right front illustrating a dust collector according to an embodiment;

FIG. 2 is a perspective view from upper left back illustrating the dust collector according to the embodiment;

FIG. 3 is a perspective view from the upper right front illustrating the dust collector according to the embodiment;

FIG. 4 is a front view illustrating the dust collector according to the embodiment;

FIG. 5 is a plan view illustrating the dust collector according to the embodiment;

FIG. 6 is an exploded perspective view from the upper right front illustrating the dust collector according to the embodiment;

FIG. 7 is a longitudinal cross-sectional view illustrating the dust collector according to the embodiment;

FIG. 8 is a transverse cross-sectional view illustrating the dust collector according to the embodiment;

FIG. 9 is a perspective view from below illustrating a motor cover according to the embodiment;

FIG. 10 is a longitudinal cross-sectional view illustrating the motor cover according to the embodiment;

FIG. 11 is an exploded longitudinal cross-sectional view illustrating the dust collector according to the embodiment;

FIG. 12 is a perspective view illustrating stay support ribs according to the embodiment;

FIG. 13 is a perspective view illustrating a stay and a portion of a dust collection pack according to the embodiment;

FIG. 14 is a perspective view illustrating a lower surface of a tank cover according to the embodiment;

FIG. 15 is an enlarged perspective view of a portion of the lower surface of the tank cover according to the embodiment;

FIG. 16 is a perspective view illustrating a channel member according to the embodiment; and

FIG. 17 is a view for describing a method for attaching the stay to a stay holding mechanism according to the embodiment.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

In one or more embodiments, a dust collector may include: a head; and a tank disposed below the head. The head may include: a suction cylinder into which a dust collection hose is inserted; a suction unit generating suction force at a suction port of the suction cylinder and including a motor and a blower fan that is rotated with rotational force generated by the motor; and a battery mounting part to which a battery pack is attached. At least a portion of the battery pack and the suction port may be at the same position in an up-down direction.

In the configuration described above, because at least a portion of the battery pack attached to the battery mounting part and the suction port of the suction cylinder are at the same position in the up-down direction, an increase in size of the dust collector is prevented.

Because the position of at least a portion of the battery pack and the position of the suction port are the same in the up-down direction, a space for disposing another component other than the battery pack and the suction cylinder is secured in the dust collector. That is, interference between the battery pack and suction cylinder and the other component is avoided. Therefore, an increase in size of the dust collector is prevented.

In one or more embodiments, an outer shape of the head may be long in a front-rear direction. At least a portion of the battery pack and the suction port may be at the same position in the front-rear direction.

In the configuration described above, because at least a portion of the battery pack attached to the battery mounting part and the suction port of the suction cylinder are at the same position in the front-rear direction, an increase in size of the dust collector is prevented. Because the position of at least a portion of the battery pack and the position of the suction port are the same in the front-rear direction, a space for disposing another component other than the battery pack and the suction cylinder is secured in the dust collector. That is, interference between the battery pack and suction cylinder and the other component is avoided. Therefore, an increase in size of the dust collector is prevented.

In one or more embodiments, an outer shape of the head may be long in a front-rear direction. The motor may be disposed between the battery pack and the suction port in a left-right direction.

In the configuration described above, because the motor is disposed between the battery pack and the suction port in the left-right direction, a weight balance of the dust collector in the left-right direction is improved. By the weight balance of the dust collector being improved, stability and portability of the dust collector during use are improved. Because the position of the motor, the position of the battery pack, and the position of the suction port are different from one another in the left-right direction, a space for disposing another component other than the motor, the battery pack, and the suction cylinder is secured in the dust collector. That is, interference between the motor, battery pack, and suction cylinder and the other component is avoided. Therefore, an increase in size of the dust collector is prevented.

In one or more embodiments, an outer shape of the head may be long in a front-rear direction. The motor may be at a different position than the battery pack and the suction port in the front-rear direction.

In the configuration described above, because the motor is spaced from the battery pack and the suction port in the front-rear direction, a weight balance of the dust collector in the front-rear direction is improved. By the weight balance of the dust collector being improved, stability and portability of the dust collector during use are improved. Because the motor is spaced apart from the battery pack and the suction port, a space for disposing another component other than the motor, the battery pack, and the suction cylinder is secured in the dust collector. That is, interference between the motor, battery pack, and suction cylinder and the other component is avoided. Therefore, an increase in size of the dust collector is prevented. Because the motor is spaced apart from the suction port, accumulation of dust, which is sucked from the suction port, in vicinity of the suction port is reduced. Therefore, a decrease in dust collection performance of the dust collector is prevented.

In one or more embodiments, the dust collector may include an operation switch that is operated to control the motor. At least a portion of the operation switch and the battery pack may be at the same position in the up-down direction. At least a portion of the operation switch and the suction port may be at the same position in the up-down direction.

In the configuration described above, because at least a portion of the operation switch and the battery pack are at the same position in the up-down direction, and at least a portion of the operation switch and the suction port are at the same position in the up-down direction, an increase in size of the dust collector is prevented.

In one or more embodiments, the dust collector may include a controller that controls the motor. At least a portion of the controller and the battery pack may be at the same position in the up-down direction. At least a portion of the controller and the suction port may be at the same position in the up-down direction.

In the configuration described above, because at least a portion of the controller and the battery pack are at the same position in the up-down direction, and at least a portion of the controller and the suction port are at the same position in the up-down direction, an increase in size of the dust collector is prevented.

In one or more embodiments, the dust collector may include a controller that controls the motor. At least a portion of the controller and the battery pack may be at the same position in the front-rear direction. At least a portion of the controller and the suction port may be at the same position in the front-rear direction.

In the configuration described above, because at least a portion of the controller and the battery pack are at the same position in the front-rear direction, and at least a portion of the controller and the suction port are at the same position in the front-rear direction, an increase in size of the dust collector is prevented.

In one or more embodiments, the dust collector may include an operation switch that is operated to control the motor. At least a portion of the operation switch may be disposed between the battery pack and the suction port in the left-right direction.

In the configuration described above, because at least a portion of the operation switch is disposed between the battery pack and the suction port in the left-right direction, an increase in size of the dust collector is prevented.

In one or more embodiments, the dust collector may include a controller that controls the motor. At least a portion of the controller may be disposed between the battery pack and the suction port in the left-right direction.

In the configuration described above, because at least a portion of the controller is disposed between the battery pack and the suction port in the left-right direction, an increase in size of the dust collector is prevented.

In one or more embodiments, an outer shape of the head may be long in a front-rear direction. The battery pack and the suction port may be disposed forward of the center of the head in the front-rear direction.

In the configuration described above, because the battery pack is disposed forward of the center of the head, a user can smoothly attach the battery pack to and detach the battery pack from the battery mounting part. Because the suction port is disposed forward of the center of the head, the user can smoothly attach the dust collection hose to and detach the dust collection hose from the suction port.

In one or more embodiments, the dust collector may include an operation switch that is operated to control the motor. The operation switch may be disposed forward of the center of the head in the front-rear direction.

In the configuration described above, because the operation switch is disposed forward of the center of the head, the user can smoothly operate the operation switch.

In one or more embodiments, the dust collector may include a controller that controls the motor. The controller may be disposed forward of the center of the head in the front-rear direction.

In the configuration described above, because a distance between the battery pack and suction port and the controller is shortened, an increase in size of the dust collector is prevented.

In one or more embodiments, the dust collector may include an operation switch that is operated to control the motor, and a controller that controls the motor. The operation switch and the controller may be disposed forward of the center of the head in the front-rear direction. The controller may be disposed rearward of the operation switch.

In the configuration described above, because a distance between the battery pack and suction port and the controller and operation switch is shortened, an increase in size of the dust collector is prevented. Because the operation switch is disposed forward of the controller, the user can smoothly operate the operation switch.

In one or more embodiments, the battery pack may be disposed to the right of the center of the head in the left-right direction.

In the configuration described above, because the battery pack is disposed to the right of the center of the head, the user can smoothly attach the battery pack to and detach the battery pack from the battery mounting part.

In one or more embodiments, the suction port may be disposed to the left of the center of the head in the left-right direction.

In the configuration described above, because the suction port is disposed to the left of the center of the head, the user can smoothly attach the dust collection hose to and detach the dust collection hose from the suction port.

In one or more embodiments, the motor may be disposed rearward of the center of the head in the front-rear direction.

In the configuration described above, because the battery pack and the suction port are disposed forward of the center of the head, and the motor is disposed rearward of the center of the head, the weight balance of the dust collector in the front-rear direction is improved.

In one or more embodiments, the motor may be disposed at a central portion of the head in the left-right direction.

In the configuration described above, because the motor is disposed at the central portion of the head in the left-right direction, the weight balance of the dust collector in the left-right direction is improved.

In one or more embodiments, the dust collector may include a nozzle housing that houses a nozzle connected to the dust collection hose. An outer shape of the head may be long in a front-rear direction. The nozzle housing may be provided on a side of the motor and rearward of the battery pack.

In the configuration described above, because the nozzle housing is provided on the side of the motor and rearward of the battery pack, an increase in size of the dust collector is prevented.

In one or more embodiments, the dust collector may include a hose housing that houses the dust collection hose. The hose housing may be disposed above the suction port.

In the configuration described above, because the hose housing is disposed above the suction port, an increase in size of the dust collector is prevented.

Hereinafter, an embodiment will be described with reference to the drawings. In the embodiment, positional relationship of each component will be described using terms "front", "rear", "left", "right", "up", and "down". These terms represent relative positions or directions with respect to the center of a dust collector 1.

Dust collector

FIG. 1 is a perspective view from upper right front illustrating the dust collector 1 according to the embodiment. FIG. 2 is a perspective view from upper left back illustrating the dust collector 1 according to the embodiment. FIG. 3 is a perspective view from the upper right front illustrating the dust collector 1 according to the embodiment. FIG. 4 is a front view illustrating the dust collector 1 according to the embodiment. FIG. 5 is a plan view illustrating the dust collector 1 according to the embodiment. FIG. 6 is an exploded perspective view from the upper right front illustrating the dust collector 1 according to the embodiment. FIG. 7 is a longitudinal cross-sectional view illustrating the dust collector 1 according to the embodiment. FIG. 8 is a transverse cross-sectional view illustrating the dust collector 1 according to the embodiment. FIG. 3 illustrates the dust collector 1 when a battery cover 14, which will be described later, is open. In FIGS. 4 and 5, a dust collection hose 6 and the battery cover 14, which will be described later, are denoted by virtual lines. FIG. 7 corresponds to a cross-sectional view taken along line A-A in FIG. 1. FIG. 8 corresponds to a cross-sectional view taken along line B-B in FIG. 1.

In the embodiment, the dust collector 1 is a dust collector that is for dry and wet use and capable of sucking not only gas but also liquid. Examples of the gas include air. Examples of the liquid include water. An outer shape of the dust collector 1 is substantially rectangular parallelepiped. The dust collector 1 is a box-type dust collector.

The dust collector 1 includes a head 2, a tank 3, latches 5, a dust collection hose 6, a filter unit 8, and a float 9. The head 2 includes a tank cover 4 provided with a suction cylinder 17, a top cover 13, a battery cover 14, a handle 15, a suction unit 7, a battery mounting part 10, a controller 11, and an operation panel 12.

The tank 3 stores at least either dust or liquid. The tank 3 is disposed below the head 2. At least a portion of the tank 3 is disposed below the tank cover 4. At least a portion of the tank cover 4 is disposed below the top cover 13. The tank cover 4 is disposed between the top cover 13 and the tank 3. Each of the top cover 13 and the tank cover 4 is attachable to and detachable from the tank 3. The latches 5 fix the head 2 and the tank 3 to each other. The latches 5 are disposed on a left portion and a right portion of the tank 3. The tank cover 4 is sandwiched between the head 2 and the tank 3.

The head 2 is disposed above the tank 3. An outer shape of the head 2 is long in a front-rear direction. A dimension of the head 2 in the front-rear direction is larger than a dimension of the head 2 in a left-right direction.

The top cover 13 is disposed above the tank cover 4. The top cover 13 is disposed so as to cover the tank cover 4 from above. The top cover 13 is made of synthetic resin. The top cover 13 forms a housing space with the tank cover 4. The controller 11 and the suction unit 7 are disposed in the housing space between the top cover 13 and the tank cover 4. The operation panel 12 is disposed in an opening 13A provided on a front portion of the top cover 13. As illustrated in FIG. 3, a recess 13B is provided on a front-right portion of the top cover 13. The battery mounting part 10 is disposed inside the recess 13B. A front-right portion of an upper surface of the tank cover 4 is disposed inside the recess 13B. The battery mounting part 10 is disposed on the upper surface of the tank cover 4 inside the recess 13B.

The battery cover 14 covers the recess 13B. The battery cover 14 covers the battery mounting part 10. The battery cover 14 covers a battery pack 29 attached to the battery mounting part 10. The battery cover 14 is pivotally supported by the top cover 13. A rear end of an upper portion of the battery cover 14 is pivotally supported by the top cover 13. The pivot shaft of the battery cover 14 extends in the left-right direction. The battery cover 14 pivots about the pivot shaft of the battery cover 14, so that the battery cover 14 changes between a closing state in which the recess 13B is closed and an open state in which the recess 13B is opened. A front portion of the recess 13B is opened by the battery cover 14 pivoting.

The handle 15 is gripped by a user of the dust collector 1. The handle 15 is pivotally coupled to an upper portion of the top cover 13. The pivot shaft of the handle 15 extends in the front-rear direction. The handle 15 pivots about the pivot shaft of the handle 15, so that the handle 15 changes between a use state in which the handle 15 protrudes upward from an upper surface 13C of the top cover 13 and a stored state in which the handle 15 is stored in a storage recess 13D provided on the upper portion of the top cover 13. When the handle 15 is in the use state, the user can carry the dust collector 1 by gripping the handle 15.

The tank 3 includes a front plate, a rear plate, a left plate, a right plate, and a bottom plate. The tank 3 has an internal space for storing at least either dust or liquid. As illustrated in FIG. 6, an opening 3A is provided on an upper end of the tank 3. An outer shape of the tank 3 is long in the front-rear direction. A dimension of the tank 3 in the front-rear direction is larger than a dimension of the tank 3 in the left-right direction. The tank 3 is made of synthetic resin.

The tank cover 4 is placed on the upper end of the tank 3. The tank cover 4 includes a cover portion 16 having a plate shape and covering the opening 3A at the upper end of the tank 3, and the suction cylinder 17 into which the dust collection hose 6 is inserted. The tank cover 4 is made of synthetic resin. As illustrated in FIG. 7, a seal member 18 is disposed on a peripheral edge of a lower surface of the cover portion 16. The seal member 18 seals a boundary between the tank 3 and the tank cover 4. In a state where the tank cover 4 is placed on the upper end of the tank 3, the seal member 18 is in contact with each of the lower surface of the cover portion 16 and the upper end of the tank 3.

The suction cylinder 17 sucks at least either dust or liquid. As illustrated in FIG. 6, the suction cylinder 17 is disposed on a front-left portion of the tank cover 4. As illustrated in FIG. 4, the suction cylinder 17 is covered with the top cover 13 from above. As illustrated in FIG. 6, the suction cylinder 17 has a suction port 19 and a channel 20 connected to the suction port 19. The suction port 19 is disposed at a front end of the suction cylinder 17. The suction port 19 of the suction cylinder 17 faces forward. The suction port 19 communicates with the internal space of the tank 3 via the channel 20.

The suction cylinder 17 is connected to the dust collection hose 6. The dust collection hose 6 is inserted into the suction cylinder 17 via the suction port 19. As illustrated in FIG. 2, a joint 21A is provided at a base end of the dust collection hose 6. The base end of the dust collection hose 6 is coupled to the suction cylinder 17 via the joint 21A.

As illustrated in FIG. 2, the dust collection hose 6 is housed in a hose housing 41 provided on a left portion of the top cover 13. The hose housing 41 includes support surfaces 13E of the top cover 13 and holders 23 provided on the respective support surfaces 13E. The support surfaces 13E are respectively disposed at the left portion and rear portion of the top cover 13. The support surfaces 13E are disposed below the upper surface 13C and the storage recess 13D. The holders 23 hold the dust collection hose 6 from below. With the dust collection hose 6 held by the holders 23, the dust collection hose 6 faces the support surface 13E. With the dust collection hose 6 held by the holders 23, the dust collection hose 6 is disposed below the upper surface 13C and the storage recess 13D.

The dust collection hose 6 is connected to a nozzle 22. A joint 21B is provided at a tip end of the dust collection hose 6. The tip end of the dust collection hose 6 is connected to the nozzle 22 via the joint 21B. As illustrated in FIGS. 1 and 2, in the embodiment, the nozzle 22 includes a first nozzle 22A and a second nozzle 22B.

The nozzle 22 is housed in a nozzle housing 42 provided on the top cover 13. The nozzle housing 42 includes a first nozzle housing 42A provided on the left portion of the top cover 13 and a second nozzle housing 42B provided on a right portion of the top cover 13. As illustrated in FIG. 2, the first nozzle 22A is housed in the first nozzle housing 42A. The first nozzle housing 42A includes a recess provided in the left portion of the top cover 13. The recess of the first nozzle housing 42A is defined by a protruding rib 13F provided at a left end of the top cover 13. The protruding rib 13F protrudes upward from the left end of the top cover 13. As illustrated in FIG. 1, the second nozzle 22B is housed in the second nozzle housing 42B. The second nozzle housing 42B includes a recess provided in the right portion of the top cover 13.

As illustrated in FIGS. 6 and 7, the suction unit 7, the filter unit 8, the battery mounting part 10, and the controller 11 are supported on the tank cover 4. The suction unit 7, the battery mounting part 10, and the controller 11 are disposed above an upper surface of the cover portion 16 of the tank cover 4. The filter unit 8 is disposed below a lower surface of the tank cover 4.

The suction unit 7 is disposed at a rear portion of the tank cover 4. The battery mounting part 10 and the controller 11 are disposed at a front portion of the tank cover 4.

The suction unit 7 generates suction force at the suction port 19 of the suction cylinder 17. As illustrated in FIG. 7, the suction unit 7 includes a motor 24, a blower fan 25, a motor housing 26, and a fan cover 27.

The motor 24 generates rotational force for rotating the blower fan 25. The motor 24 is an inner-rotor brushless motor. The motor 24 includes a stator 24A, a rotor 24B disposed inside the stator 24A, and a rotor shaft 24C fixed to the rotor 24B. An upper portion of the rotor shaft 24C protrudes upward from an upper end surface of the rotor 24B. A lower portion of the rotor shaft 24C protrudes downward from a lower end surface of the rotor 24B. The rotor 24B and the rotor shaft 24C rotate about a motor rotation axis AX extending in an up-down direction.

The blower fan 25 rotates with the rotational force generated by the motor 24. The blower fan 25 is fixed to the lower portion of the rotor shaft 24C. The blower fan 25 rotates by the motor 24 being driven to rotate the rotor shaft 24C.

The motor housing 26 houses the motor 24. An upper end of the rotor shaft 24C is rotatably held by a bearing 43A. A lower end of the rotor shaft 24C is rotatably held by a bearing 43B. The bearing 43A and the bearing 43B are held by the motor housing 26.

The fan cover 27 houses the blower fan 25. At least a portion of the fan cover 27 is disposed below the blower fan 25. The motor housing 26 is disposed above the fan cover 27.

In the embodiment, a cooling fan 44 is fixed to the rotor shaft 24C. The cooling fan 44 is disposed between the lower end of the stator 24A and the bearing 43B. The cooling fan 44 is rotated by the rotor shaft 24C rotating. The cooling fan 44 generates air flow for cooling the motor 24. The cooling fan 44 is housed in the motor housing 26. The motor housing 26 has a motor air inlet and a motor air outlet. The motor air inlet is provided at an upper end of the motor housing 26. The motor air outlet is provided at a lower portion of a side surface of the motor housing 26. When the cooling fan 44 rotates, gas (air) around the motor housing 26 flows into an internal space of the motor housing 26 via the motor air inlet. The gas flowing into the internal space of the motor housing 26 cools the motor 24. The gas after cooling the motor 24 is discharged to a periphery of the motor housing 26 via the motor air outlet.

The blower fan 25 generates suction force at an air inlet 28 provided at a lower portion of the fan cover 27. The internal space of the tank 3 is connected to the suction port 19. The air inlet 28 is connected to the suction port 19 via the filter unit 8 and the internal space of the tank 3. With the rotation of the blower fan 25, suction force is generated at the suction port 19 via the air inlet 28, the filter unit 8, and the internal space of the tank 3. The air sucked from the suction port 19 passes through the internal space of the tank 3 and the filter unit 8, and then flows into the air inlet 28 of the suction unit 7. Dust or liquid sucked through the suction port 19 is stored in the internal space of the tank 3.

The head 2 includes a motor cover 50 that covers the suction unit 7. The motor cover 50 is disposed in the housing space between the top cover 13 and the tank cover 4, so as to cover the suction unit 7 from above. The motor cover 50 covers the motor housing 26 and the fan cover 27. Air from the blower fan 25 and air from the cooling fan 44 flow between the motor housing 26 and the motor cover 50. The air from the blower fan 25 and the air from the cooling fan 44 flow inside the motor cover 50 and then are discharged from an air outlet 51 provided at a rear portion of the motor cover 50. As illustrated in FIG. 2, an opening 13G is provided on a rear surface of the top cover 13. The air outlet 51 is disposed inside the opening 13G. Air discharged from the air outlet 51 is discharged to the outside of the dust collector 1.

The filter unit 8 collects dust from the air flowing into the air inlet 28 of the suction unit 7. The filter unit 8 is disposed in the internal space of the tank 3 while being supported by the tank cover 4. The filter unit 8 has a cylindrical shape having a bottom portion. The filter unit 8 is supported by the tank cover 4 such that an internal space of the filter unit 8 and the air inlet 28 are connected. As illustrated in FIG. 7, the float 9 is disposed in the internal space of the filter unit 8.

The battery mounting part 10 is connected to the battery pack 29. The battery pack 29 is attached to the battery mounting part 10. As illustrated in FIGS. 3 and 6, the battery mounting part 10 is disposed on the upper surface of the cover portion 16 of the tank cover 4. The battery mounting part 10 is disposed on a front-right portion of the upper surface of the cover portion 16. As illustrated in FIG. 3, the battery mounting part 10 includes a pair of guide rails 10A and a plurality of terminals disposed between the pair of guide rails 10A. The guide rails 10A extend in the front-rear direction. The pair of guide rails 10A is disposed with a distance therebetween in the left-right direction.

The battery pack 29 is attached to and detached from the battery mounting part 10. The battery pack 29 supplies power to the motor 24 while being attached to the battery mounting part 10. Furthermore, the battery pack 29 supplies power to an electronic device mounted on the dust collector 1. The battery pack 29 is a general-purpose battery that can be used as a power source for various electric devices. The battery pack 29 can be used as a power source for a power tool. The battery pack 29 can be used as a power source for an electric device other than a power tool. The battery pack 29 can be used as a power source for a dust collector different from the dust collector 1 according to the embodiment. The battery pack 29 includes a lithium ion battery. The battery pack 29 is a rechargeable battery that can be recharged. The battery mounting part 10 has a structure equivalent to a structure of the battery mounting part of the power tool.

The user of the dust collector 1 can attach the battery pack 29 to the battery mounting part 10 and detach the battery pack 29 from the battery mounting part 10. The user can attach the battery pack 29 to the battery mounting part 10 by inserting the battery pack 29 into the battery mounting part 10 from a front of the battery mounting part 10. The battery pack 29 is inserted into the battery mounting part 10 by moving rearward while being guided by the guide rails 10A. When the battery pack 29 is attached to the battery mounting part 10, terminals of the battery pack 29 and the terminals of the battery mounting part 10 are electrically connected. The user of the dust collector 1 can remove the battery pack 29 from the battery mounting part 10 by moving the battery pack 29 forward from the battery mounting part 10.

The controller 11 controls the motor 24. The controller 11 includes a control circuit board. The control circuit board includes a microcomputer and a switching element for controlling the motor 24. An outer shape of the controller 11 is substantially rectangular parallelepiped. As illustrated in FIG. 8, an upper portion of the controller 11 is supported by a pair of support ribs 13H provided on the top cover 13. The support ribs 13H protrude downward from a ceiling surface inside the top cover 13. The pair of support ribs 13H supports a front portion and rear portion of the controller 11. As illustrated in FIG. 6, a lower portion of the controller 11 is supported by a pair of support ribs 16A provided on the cover portion 16. The support ribs 16A protrude upward from the upper surface of the cover portion 16. The pair of support ribs 16A supports a front portion and rear portion of the controller 11.

The operation panel 12 is disposed on a front surface of the head 2. The operation panel 12 includes an operation switch 12A and an operation switch 12B. The operation panel 12 supports each of the operation switch 12A and the operation switch 12B. The operation panel 12 is long in the up-down direction. The operation switch 12A is disposed above the operation switch 12B. Each of the operation switch 12A and the operation switch 12B is operated to control the motor 24. The operation switch 12A is operated to switch between driving and stopping of the motor 24. The operation switch 12B is operated to adjust a rotational speed of the motor 24. Each of the operation switch 12A and the operation switch 12B is operated to rotate. An operation signal is generated by the user operating at least either the operation switch 12A or the operation switch 12B. The operation signal is transmitted to the controller 11. The controller 11 switches between the driving and stopping of the motor 24 based on the operation signal from the operation switch 12A. The controller 11 adjusts the rotational speed of the motor 24 based on the operation signal from the operation switch 12B. By the rotational speed of the motor 24 being adjusted, the suction force generated at the suction port 19 is adjusted. As the rotational speed of the motor 24 increases, the suction force generated at the suction port 19 increases. As the rotational speed of the motor 24 decreases, the suction force generated at the suction port 19 decreases.

Positional relationship among battery pack, suction port, motor, controller, and operation switch

Next, positional relationship among the battery pack 29, the suction port 19, the motor 24, the controller 11, and the operation switch 12A will be described. The battery pack 29 is attached to the battery mounting part 10 provided on the tank cover 4. In the following description, a position of the battery pack 29 refers to a position of the battery pack 29 in a state of being attached to the battery mounting part 10.

As illustrated in FIG. 4, at least a portion of the battery pack 29 and the suction port 19 are at the same position in the up-down direction. That is, a position of at least a portion of the battery pack 29 and the position of the suction port 19 are the same in the up-down direction. In the embodiment, an upper end 19T of the suction port 19 is disposed downward of an upper end 29T of the battery pack 29. A lower end 19B of the suction port 19 is disposed upward of a lower end 29B of the battery pack 29.

As illustrated in FIG. 5, at least a portion of the battery pack 29 and the suction port 19 are at the same position in the front-rear direction. That is, the position of at least a portion of the battery pack 29 and the position of the suction port 19 are the same in the front-rear direction. In the embodiment, the suction port 19 is disposed rearward of a front end 29F of the battery pack 29. The suction port 19 is disposed forward of the rear end 29R of the battery pack 29.

The battery pack 29 is at different position than the suction port 19 in the left-right direction. That is, the position of the battery pack 29 and the position of the suction port 19 are different in the left-right direction. The battery pack 29 and the suction port 19 are spaced apart from each other in the left-right direction. The battery pack 29 is disposed to the right of the center of the head 2 (top cover 13) in the left-right direction. The suction port 19 is disposed to the left of the center of the head 2 (top cover 13) in the left-right direction.

Each of the battery pack 29 and the suction port 19 is disposed forward of the center of the head 2 (top cover 13) in the front-rear direction.

As illustrated in FIGS. 7 and 8, the motor 24 is disposed rearward of the center of the head 2 (top cover 13) in the front-rear direction. As illustrated in FIG. 8, the motor 24 is disposed at a central portion of the head 2 (top cover 13) in the left-right direction. A position of the motor rotation axis AX may coincide with a position of the center of the head 2 (top cover 13) in the left-right direction.

As illustrated in FIG. 8, the motor 24 is disposed between the battery pack 29 and the suction port 19 in the left-right direction. The motor 24 is at a different position than the battery pack 29 and the suction port 19 in the left-right direction. That is, a position of the motor 24 is different from the position of the battery pack 29 and the position of the suction port 19 in the left-right direction. A left end 24L of the motor 24 is disposed to the right of a right end 19N of the suction port 19. A right end 24N of the motor 24 is disposed to the left of a left end 29L of the battery pack 29.

The motor 24 is at a different position than the battery pack 29 and the suction port 19 in the front-rear direction. That is, the position of the motor 24 is different from the position of the battery pack 29 and the position of the suction port 19 in the front-rear direction. The motor 24 is spaced apart from the battery pack 29 and the suction port 19 in the front-rear direction. The motor 24 is disposed rearward of the battery pack 29 and the suction port 19.

As illustrated in FIG. 8, on a plane orthogonal to the motor rotation axis AX, the outer shape of the controller 11 is a rectangular shape elongated in the front-rear direction. As illustrated in FIG. 4, on a plane parallel to the motor rotation axis AX and orthogonal to a direction in which the battery pack 29 is inserted, the outer shape of the controller 11 is long in the up-down direction.

As illustrated in FIG. 8, the controller 11 is disposed forward of the center of the head 2 (top cover 13) in the front-rear direction. At least a portion of the controller 11 and the battery pack 29 are at the same position in the front-rear direction. Further, at least a portion of the controller 11 and the suction port 19 are at the same position in the front-rear direction. That is, a position of at least a portion of the controller 11 and the position of the battery pack 29 are the same in the front-rear direction. Further, a position of at least a portion of the controller 11 and the position of the suction port 19 are the same in the front-rear direction. In the embodiment, the suction port 19 is disposed rearward of a front end 11F of the controller 11 and forward of a rear end 11R of the controller 11. The front end 11F of the controller 11 is disposed rearward of the front end 29F of the battery pack 29. The rear end 11R of the controller 11 is disposed forward of a rear end 29R of the battery pack 29.

As illustrated in FIG. 8, the controller 11 is disposed between the battery pack 29 and the suction port 19 in the left-right direction. The controller 11 is at a different position than the battery pack 29 and the suction port 19 in the left-right direction. That is, a position of the controller 11 is different from the position of the battery pack 29 and the position of the suction port 19 in the left-right direction. A left end 11L of the controller 11 is disposed to the right of the right end 19N of the suction port 19. A right end 11N of the controller 11 is disposed to the left of the left end 29L of the battery pack 29.

As illustrated in FIG. 4, at least a portion of the controller 11 and the battery pack 29 are at the same position in the up-down direction. Further, at least a portion of the controller and the suction port 19 are at the same position in the up-down direction. That is, the position of at least a portion of the controller 11 and the position of the battery pack 29 are the same in the up-down direction. Further, the position of at least a portion of the controller 11 and the position of the suction port 19 are the same in the up-down direction. In the embodiment, an upper end 11T of the controller 11 is disposed downward of an upper end 29T of the battery pack 29. A lower end 11B of the controller 11 is disposed downward of the lower end 29B of the battery pack 29. The upper end 11T of the controller 11 is disposed upward of the upper end 19T of the suction port 19. The lower end 11B of the controller 11 is disposed downward of the lower end 19B of the suction port 19.

Each of the operation switch 12A and the operation switch 12B is disposed forward of the center of the head 2 (top cover 13) in the front-rear direction. Each of the operation switch 12A and the operation switch 12B is disposed at a front end of the top cover 13 of the head 2.

As illustrated in FIG. 4, at least a portion of the operation switch 12B and the battery pack 29 are at the same position in the up-down direction. Further, at least a portion of the operation switch 12B and the suction port 19 are at the same position in the up-down direction. The operation panel 12 is disposed at the central portion of the center of the head 2 (top cover 13) in the left-right direction. At least a portion of the operation panel 12 and the battery pack 29 are at the same position in the up-down direction. Further, at least a portion of the operation panel 12 and the suction port 19 are at the same position in the up-down direction. That is, the position of at least a portion of the operation panel 12 and the position of the battery pack 29 are the same in the up-down direction. Further, the position of at least a portion of the operation panel 12 and the position of the suction port 19 are the same in the up-down direction. In the embodiment, an upper end 12T of the operation panel 12 is disposed downward of an upper end 29T of the battery pack 29. A lower end 12U of the operation panel 12 is disposed upward of the lower end 29B of the battery pack 29. The upper end 12T of the operation panel 12 is disposed upward of the upper end 19T of the suction port 19. The lower end 12U of the operation panel 12 is disposed upward of the lower end 19B of the suction port 19.

At least a portion of the operation switch 12A is disposed between the battery pack 29 and the suction port 19 in the left-right direction. At least a portion of the operation switch 12B is disposed between the battery pack 29 and the suction port 19 in the left-right direction. As illustrated in FIG. 8, the operation panel 12 including the operation switch 12A and the operation switch 12B is disposed between the battery pack 29 and the suction port 19 in the left-right direction. The operation panel 12 is at a different position than the battery pack 29 and the suction port 19 in the left-right direction. That is, a position of the operation panel 12 is different from the position of the battery pack 29 and the position of the suction port 19 in the left-right direction. A left end 12L of the operation panel 12 is disposed to the right of the right end 19N of the suction port 19. A right end 12N of the operation panel 12 is disposed to the left of the left end 29L of the battery pack 29.

The operation panel 12 including the operation switch 12A and the operation switch 12B is disposed forward of the center of the head 2 (top cover 13) in the front-rear direction. The controller 11 is disposed forward of the center of the head 2 (top cover 13) in the front-rear direction. The controller 11 is disposed rearward of the operation panel 12 including the operation switch 12A and the operation switch 12B in the front-rear direction.

The nozzle housing 42 is provided on a side of the motor 24 and rearward of the battery pack 29. As illustrated in FIG. 8, the first nozzle housing 42A is provided to the left of the motor 24 and rearward of the battery pack 29. The second nozzle housing 42B is provided to the right of the motor 24 and rearward of the battery pack 29.

As illustrated in FIG. 4, the hose housing 41 is disposed above the suction port 19. At least a portion of the hose housing 41 and the suction port 19 are at the same position in the left-right direction. A position of at least a portion of the hose housing 41 and the position of the suction port 19 are the same in the left-right direction.

Motor cover

FIG. 9 is a perspective view from below illustrating the motor cover 50 according to the embodiment. FIG. 10 is a longitudinal cross-sectional view illustrating the motor cover 50 according to the embodiment. FIG. 10 corresponds to a cross-sectional view taken along line C-C in FIG. 9. As illustrated in FIGS. 8, 9, and 10, the motor cover 50 includes an inner cylindrical part 55 disposed around the motor housing 26 and an outer cylindrical part 56 disposed outside the inner cylindrical part 55 in a radial direction of the motor rotation axis AX. An air channel 52 is formed between the inner cylindrical part 55 and the outer cylindrical part 56. The air from the blower fan 25 and the air from the cooling fan 44 flow into the channel 52 via an inlet 53 provided at a portion of the inner cylindrical part 55, flow through the channel 52, and then are discharged from the air outlet 51. The channel 52 is formed so as to surround the motor housing 26. The channel 52 is formed to substantially encircle the motor housing 26. Because a length of the channel 52 is long, generation of noise due to flow of air is reduced. As illustrated in FIG. 8, a sound-absorbing member 54 is disposed in the channel 52. The sound-absorbing member 54 is a porous member such as sponge. The sound-absorbing member 54 effectively reduces the generation of noise.

As illustrated in FIG. 9, a ceiling surface 57 of the channel 52 has a plurality of portions having different heights. The ceiling surface 57 includes at least a first portion 57A having a first height and a second portion 57B having a second height lower than the first height. Note that at least three portions having different heights may be provided on the ceiling surface 57. The different heights of the ceiling surface 57 varies the cross-sectional area of the channel 52. The variation in the cross-sectional area of the channel 52 reduces the generation of noise due to flow of air.

As illustrated in FIGS. 9 and 10, a straightening rib 58 is provided in the channel 52 near the air outlet 51. The straightening rib 58 protrudes downward from the ceiling surface 57 of the channel 52. A plurality of flow straightening ribs 59 is provided on the air outlet 51. The flow straightening ribs 59 have a rod shape having a bent portion. The flow straightening rib 58 straightens air flow so that the air discharged from the air outlet 51 flows in a horizontal direction. When the air discharged from the air outlet 51 flows downward, dust present on a surface to be cleaned may be stirred up by force of the air. The flow straightening rib 58 suppresses dust on the surface to be cleaned from being stirred up.

Dust collection pack and stay

FIG. 11 is an exploded longitudinal cross-sectional view illustrating the dust collector 1 according to the embodiment. FIG. 11 is a longitudinal cross-sectional view passing through the channel 20 of the suction cylinder 17. As illustrated in FIG. 11, a channel member 30 is fixed to the lower surface of the tank cover 4. The channel member 30 includes an inflow cylinder 31 connected to the suction cylinder 17 and a flange 32 provided on an upper portion of the inflow cylinder 31. The inflow cylinder 31 and the flange 32 form a single member. The flange 32 is fixed to the cover portion 16 of the tank cover 4 by screws. Air sucked from the suction port 19 and flowing through the channel 20 flows into the internal space of the tank 3 via the inflow cylinder 31.

In the embodiment, a dust collection pack 60 can be attached to the inflow cylinder 31. The dust collection pack 60 is disposed in the internal space of the tank 3. The dust collection pack 60 is attached to at least a portion of the tank 3 via a stay 70. The dust collection pack 60 is disposed forward of the filter unit 8.

FIG. 12 is a perspective view illustrating stay support ribs 3B according to the embodiment. The stay support ribs 3B support the stay 70. As illustrated in FIGS. 6 and 12, the stay support ribs 3B are provided on an inner surface of the tank 3. In the embodiment, the stay support ribs 3B are provided on an upper portion of a left inner surface of the tank 3 facing the right. The stay support ribs 3B protrude rightward from the left inner surface of the tank 3. The stay support ribs 3B are provided forward of the filter unit 8.

Two stay support ribs 3B are provided with a distance therebetween in the front-rear direction. Each of the stay support ribs 3B has an annular shape. A notch 3C is provided at a left end of each of the stay support ribs 3B. A hook 3D is provided on the left inner surface of the tank 3. The hook 3D is disposed between the pair of stay support ribs 3B. The hook 3D protrudes rightward from the left inner surface of the tank 3. An amount of protrusion of the hook 3D from the left inner surface of the tank 3 is smaller than an amount of protrusion of the stay support ribs 3B.

FIG. 13 is a perspective view illustrating the stay 70 and a portion of the dust collection pack 60 according to the embodiment. Protrusions to be inserted into the stay support ribs 3B are provided on a lower surface of the stay 70. Furthermore, a resin spring 71 to be hooked on the hook 3D is provided at a left end of the stay 70.

The stay 70 has insertion portions 72 into which a base plate 61 of the dust collection pack 60 is inserted. The base plate 61 inserted into the insertion portions 72 is pressed by a pair of springs 73 of the stay 70.

An inlet 62 is provided at the central portion of the base plate 61. The inlet 62 is connected to the inflow cylinder 31. The stay 70 has a recess 74 having an arc-shape along the inlet 62.

Stay holding mechanism

FIG. 14 is a perspective view illustrating the lower surface of a tank cover 4 according to the embodiment. FIG. 15 is an enlarged perspective view of a portion of the lower surface of the tank cover 4 according to the embodiment. FIG. 15 corresponds to an enlarged view of a portion of FIG. 14. As described above, the channel member 30 is fixed to the lower surface of the cover portion 16 of the tank cover 4. The channel member 30 includes the inflow cylinder 31 and the flange 32 provided at the upper portion of the inflow cylinder 31. The flange 32 is fixed to the cover portion 16 by screws 33.

The channel member 30 includes a stay holding mechanism 34 that holds the stay 70. The stay holding mechanism 34 is provided on a lower surface of the flange 32. When the dust collection pack 60 is not used, the stay 70 is held by the stay holding mechanism 34. The stay 70 is held by the stay holding mechanism 34 such that the inflow cylinder 31 is disposed inside the recess 74.

FIG. 16 is a perspective view illustrating the channel member 30 according to the embodiment. The stay holding mechanism 34 includes a pair of hooks 35 provided at a front portion of the flange 32 and a hook 36 provided at a rear portion of the flange 32. The pair of hooks 35 is disposed in the left-right direction. The hooks 35 are inserted into the insertion portions 72 of the stay 70. The resin spring 71 is hooked on the hook 36.

FIG. 17 is a view for describing a method for attaching the stay 70 to the stay holding mechanism 34 according to the embodiment. As illustrated in FIG. 17, when the stay 70 is attached to the stay holding mechanism 34, the user moves the stay 70 from rear to front of the hooks 35 so that the hooks 35 are inserted into the insertion portions 72 of the stay 70. After the hooks 35 are inserted into the insertion portions 72, the user brings a rear end of the stay 70 close to the hook 36 so that the resin spring 71 is hooked on the hook 36. When the resin spring 71 is hooked on the hook 36 with the hooks 35 inserted into the insertion portion 72, the stay 70 is attached to the stay holding mechanism 34.

Operation

The user operates the operation switch 12A to drive the motor 24 for cleaning using the dust collector 1. When the motor 24 is driven, the blower fan 25 rotates. When the blower fan 25 rotates, suction force is generated at the suction port 19.

When dry cleaning is performed, air is sucked into the suction port 19 via the dust collection hose 6. The air sucked into the suction port 19 flows into the internal space of the tank 3 via the suction cylinder 17 and the inflow cylinder 31. At least a portion of the air flowing into the internal space of the tank 3 passes through the filter unit 8 and flows into the internal space of the filter unit 8. Dust contained in the air is collected by the filter unit 8. The air flowing into the internal space of the filter unit 8 flows into the internal space of the fan cover 27 via the air inlet 28. The air flowing into the internal space of the fan cover 27 via the air inlet 28 passes through the channel 52 of the motor cover 50 and then is discharged from the air outlet 51.

When wet cleaning is performed, liquid is sucked into the suction port 19 via the dust collection hose 6. The liquid sucked into the suction port 19 flows into the internal space of the tank 3 via the suction cylinder 17 and the inflow cylinder 31. At least a portion of the liquid flowing into the internal space of the tank 3 is stored in the tank 3. At least a portion of the liquid flowing into the internal space of the tank 3 passes through the filter unit 8 and flows into the internal space of the filter unit 8. The float 9 is disposed in the internal space of the filter unit 8. The float 9 can float on the liquid. When the liquid flows into the internal space of the filter unit 8, the float 9 moves upward so as to close the air inlet 28 of the suction unit 7. The float 9 moves to the air inlet 28 of the suction unit 7 and closes the air inlet 28, thereby preventing liquid from flowing into the internal space of the fan cover 27 and the internal space of the motor housing 26. This prevents liquid from entering the motor 24.

Effects

As described above, in the embodiment, the dust collector 1 includes: the head 2; and the tank 3 disposed below the head 2. The head 2 includes: the suction cylinder 17 into which the dust collection hose 6 is inserted; the suction unit 7 generating suction force at the suction port 19 of the suction cylinder 17 and including the motor 24 and the blower fan 25 that is rotated with rotational force generated by the motor 24; and the battery mounting part 10 to which the battery pack 29 is attached. At least a portion of the battery pack 29 and the suction port 19 are at in the up-down direction.

In the configuration described above, because at least a portion of the battery pack 29 attached to the battery mounting part 10 and the suction port 19 of the suction cylinder 17 are at the same position in the up-down direction, an increase in size of the dust collector 1 is prevented. Because the position of at least a portion of the battery pack 29 and the position of the suction port 19 are the same in the up-down direction, a space for disposing another component other than the battery pack 29 and the suction cylinder 17 is secured in the dust collector 1. That is, interference between the battery pack 29 and suction cylinder 17 and the other component is avoided. Therefore, an increase in size of the dust collector 1 is prevented.

In the embodiment, the outer shape of the head 2 is long in the front-rear direction. At least a portion of the battery pack 29 and the suction port 19 are at the same position in the front-rear direction.

In the configuration described above, because at least a portion of the battery pack 29 attached to the battery mounting part 10 and the suction port 19 of the suction cylinder 17 are at the same position in the front-rear direction, an increase in size of the dust collector 1 is prevented. Because the position of at least a portion of the battery pack 29 and the position of the suction port 19 are the same in the front-rear direction, a space for disposing another component other than the battery pack 29 and the suction cylinder 17 is secured in the dust collector 1. That is, interference between the battery pack 29 and suction cylinder 17 and the other component is avoided. Therefore, an increase in size of the dust collector 1 is prevented.

In the embodiment, the outer shape of the head 2 is long in the front-rear direction. The motor 24 is disposed between the battery pack 29 and the suction port 19 in the left-right direction.

In the configuration described above, because the motor 24 is disposed between the battery pack 29 and the suction port 19 in the left-right direction, a weight balance of the dust collector 1 in the left-right direction is improved. By the weight balance of the dust collector 1 being improved, stability and portability of the dust collector 1 during use are improved. Because the position of the motor 24, the position of the battery pack 29, and the position of the suction port 19 are different from one another in the left-right direction, a space for disposing another component other than the motor 24, the battery pack 29, and the suction cylinder 17 is secured in the dust collector 1. That is, interference between the motor 24, battery pack 29, and suction cylinder 17 and the other component is avoided. Therefore, an increase in size of the dust collector 1 is prevented.

In the embodiment, the outer shape of the head 2 is long in the front-rear direction. The motor 24 is at a different position than the battery pack 29 and the suction port 19 in the front-rear direction.

In the configuration described above, because the motor 24 is spaced apart from the battery pack 29 and the suction port 19 in the front-rear direction, a weight balance of the dust collector 1 in the front-rear direction is improved. By the weight balance of the dust collector 1 being improved, stability and portability of the dust collector 1 during use are improved. Because the motor 24 is spaced apart from the battery pack 29 and the suction port 19, a space for disposing another component other than the motor 24, the battery pack 29, and the suction cylinder 17 is secured in the dust collector 1. That is, interference between the motor 24, battery pack 29, and suction cylinder 17 and the other component is avoided. Therefore, an increase in size of the dust collector 1 is prevented. Because the motor 24 is spaced apart from the suction port 19, accumulation of dust, which is sucked from the suction port 19, in vicinity of the suction port 19 is reduced. Therefore, a decrease in dust collection performance of the dust collector 1 is prevented.

In the embodiment, the dust collector 1 includes the operation switch 12B that is operated to control the motor 24. At least a portion of the operation switch 12B and the battery pack 29 are at the same position in the up-down direction. At least a portion of the operation switch 12B and the suction port 19 are at the same position in the up-down direction.

In the configuration described above, because at least a portion of the operation switch 12B and the battery pack 29 are at the same position in the up-down direction, and at least a portion of the operation switch 12B and the suction port 19 are at the same position in the up-down direction, an increase in size of the dust collector 1 is prevented.

In the embodiment, the dust collector 1 includes the controller 11 that controls the motor 24. At least a portion of the controller 11 and the battery pack 29 are at the same position in the up-down direction. At least a portion of the controller 11 and the suction port 19 are at the same position in the up-down direction.

In the configuration described above, because at least a portion of the controller 11 and the battery pack 29 are at the same position in the up-down direction, and at least a portion of the controller 11 and the suction port 19 are at the same position in the up-down direction, an increase in size of the dust collector 1 is prevented.

In the embodiment, the dust collector 1 includes the controller 11 that controls the motor 24. At least a portion of the controller 11 and the battery pack 29 are at the same position in the front-rear direction. At least a portion of the controller 11 and the suction port 19 are at the same position in the front-rear direction.

In the configuration described above, because at least a portion of the controller 11 and the battery pack 29 are at the same position in the front-rear direction, and at least a portion of the controller and the suction port 19 are at the same position in the front-rear direction, an increase in size of the dust collector 1 is prevented.

In the embodiment, the dust collector 1 includes the operation switch 12A and the operation switch 12B that are operated to control the motor 24. The operation switch 12A and the operation switch 12B are disposed between the battery pack 29 and the suction port 19 in the left-right direction.

In the configuration described above, because the operation switch 12A and the operation switch 12B are disposed between the battery pack 29 and the suction port 19 in the left-right direction, an increase in size of the dust collector 1 is prevented.

In the embodiment, the dust collector 1 includes the controller 11 that controls the motor 24. The controller 11 is disposed between the battery pack 29 and the suction port 19 in the left-right direction.

In the configuration described above, because the controller 11 is disposed between the battery pack 29 and the suction port 19 in the left-right direction, an increase in size of the dust collector 1 is prevented.

In the embodiment, the outer shape of the head 2 is long in the front-rear direction. The battery pack 29 and the suction port 19 are disposed forward of the center of the head 2 in the front-rear direction.

In the configuration described above, because the battery pack 29 is disposed forward of the center of the head 2, the user can smoothly attach the battery pack 29 to and detach the battery pack 29 from the battery mounting part 10. Because the suction port 19 is disposed forward of the center of the head 2, the user can smoothly attach the dust collection hose 6 to and detach the dust collection hose 6 from the suction port 19.

In the embodiment, the dust collector 1 includes the operation switch 12A and the operation switch 12B that are operated to control the motor 24. The operation switch 12A and the operation switch 12B are disposed forward of the center of the head 2 in the front-rear direction.

In the configuration described above, because the operation switch 12A and the operation switch 12B are disposed forward of the center of the head 2, the user can smoothly operate the operation switch 12A and the operation switch 12B.

In the embodiment, the dust collector 1 includes the controller 11 that controls the motor 24. The controller 11 is disposed forward of the center of the head 2 in the front-rear direction.

In the configuration described above, because a distance between the battery pack 29 and suction port 19 and the controller 11 is shortened, an increase in size of the dust collector 1 is prevented.

In the embodiment, the dust collector 1 includes: the operation switch 12A and the operation switch 12B that are operated to control the motor 24; and the controller 11 that controls the motor 24. The operation switch 12A, the operation switch 12B, and the controller 11 are disposed forward of the center of the head 2 in the front-rear direction. The controller 11 is disposed rearward of the operation switch 12A and the operation switch 12B.

In the configuration described above, because a distance between the battery pack 29 and suction port 19 and the controller 11, operation switch 12A, and operation switch 12B is shortened, an increase in size of the dust collector 1 is prevented. Because the operation switch 12A and the operation switch 12B are disposed forward of the controller 11, the user can smoothly operate the operation switch 12A and the operation switch 12B.

In the embodiment, the battery pack 29 is disposed to the right of the center of the head 2 in the left-right direction.

In the configuration described above, because the battery pack 29 is disposed to the right of the center of the head 2, the user can smoothly attach the battery pack 29 to and detach the battery pack 29 from the battery mounting part 10.

In the embodiment, the suction port 19 is disposed to the left of the center of the head 2 in the left-right direction.

In the configuration described above, because the suction port 19 is disposed to the left of the center of the head 2, the user can smoothly attach the dust collection hose 6 to and detach the dust collection hose 6 from the suction port 19.

In the embodiment, the motor 24 is disposed rearward of the center of the head 2 in the front-rear direction.

In the configuration described above, because the battery pack 29 and the suction port 19 are disposed forward of the center of the head 2, and the motor 24 is disposed rearward of the center of the head 2, the weight balance of the dust collector 1 in the front-rear direction is improved.

In the embodiment, the motor 24 is disposed at the central portion of the head 2 in the left-right direction.

In the configuration described above, because the motor 24 is disposed at the central portion of the head 2 in the left-right direction, the weight balance of the dust collector 1 in the left-right direction is improved.

In the embodiment, the dust collector 1 includes the nozzle housing 42 that houses the nozzle 22 connected to the dust collection hose 6. The outer shape of the head 2 is long in the front-rear direction. The nozzle housing 42 is provided on a side of the motor 24 and rearward of the battery pack 29.

In the configuration described above, because the nozzle housing is provided on the side of the motor 24 and rearward of the battery pack 29, an increase in size of the dust collector 1 is prevented.

In the embodiment, the dust collector 1 includes the hose housing 41 that houses the dust collection hose 6. The hose housing 41 is disposed above the suction port 19.

In the configuration described above, because the hose housing 41 is disposed above the suction port 19, an increase in size of the dust collector 1 is prevented.

Other embodiments

In the embodiment described above, the suction cylinder 17 is provided on the tank cover 4. The suction cylinder 17 may be provided, for example, on the top cover 13.

In the embodiment described above, the battery mounting part 10 is provided on the tank cover 4. The battery mounting part 10 may be provided, for example, on the top cover 13.

Although the invention has been described with respect to specific embodiments for a complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art that fairly fall within the basic teaching herein set forth.

Claims

1. A dust collector comprising:

a head; and
a tank disposed below the head, wherein
the head includes: a suction cylinder into which a dust collection hose is inserted; a suction unit that generates suction force at a suction port of the suction cylinder, the suction unit including a motor and a blower fan that is rotated with rotational force generated by the motor; and a battery mounting part to which a battery pack is attached, and at least a portion of the battery pack and the suction port are at a same position in an up-down direction.

2. The dust collector according to claim 1, wherein an outer shape of the head is long in a front-rear direction, and at least a portion of the battery pack and the suction port are at a same position in the front-rear direction.

3. The dust collector according to claim 1, wherein an outer shape of the head is long in a front-rear direction, and the motor is disposed between the battery pack and the suction port in a left-right direction.

4. The dust collector according to claim 1, wherein an outer shape of the head is long in a front-rear direction, and the motor is at a different position than the battery pack and the suction port in a front-rear direction.

5. The dust collector according to claim 1, further comprising an operation switch that is operated to control the motor, wherein at least a portion of the operation switch and the battery pack are at a same position in the up-down direction, and at least a portion of the operation switch and the suction port are at a same position in the up-down direction.

6. The dust collector according to claim 1, further comprising a controller that controls the motor, wherein at least a portion of the controller and the battery pack are at a same position in the up-down direction, and at least a portion of the controller and the suction port are at a same position in the up-down direction.

7. The dust collector according to claim 2, further comprising a controller that controls the motor, wherein at least a portion of the controller and the battery are at a same position in the front-rear direction, and at least a portion of the controller and the suction port are at a same position in the front-rear direction.

8. The dust collector according to claim 3, further comprising an operation switch that is operated to control the motor, wherein at least a portion of the operation switch is disposed between the battery pack and the suction port in the left-right direction.

9. The dust collector according to claim 3, further comprising a controller that controls the motor, wherein at least a portion of the controller is disposed between the battery pack and the suction port in the left-right direction.

10. The dust collector according to claim 1, wherein an outer shape of the head is long in a front-rear direction, and the battery pack and the suction port are disposed forward of a center of the head in the front-rear direction.

11. The dust collector according to claim 10, further comprising an operation switch that is operated to control the motor, wherein the operation switch is disposed forward of the center of the head in the front-rear direction.

12. The dust collector according to claim 10, further comprising a controller that controls the motor, wherein the controller is disposed forward of the center of the head in the front-rear direction.

13. The dust collector according to claim 10, further comprising:

an operation switch that is operated to control the motor; and
a controller that controls the motor, wherein
the operation switch and the controller are disposed forward of the center of the head in the front-rear direction, and
the controller is disposed rearward of the operation switch.

14. The dust collector according to claim 10, wherein the battery pack is disposed to the right of the center of the head in a left-right direction.

15. The dust collector according to claim 10, wherein the suction port is disposed to the left of the center of the head in a left-right direction.

16. The dust collector according to claim 10, wherein the motor is disposed rearward of the center of the head in a front-rear direction.

17. The dust collector according to claim 10, wherein the motor is disposed at a central portion of the head in a left-right direction.

18. The dust collector according to claim 1, further comprising a nozzle housing that houses a nozzle connected to the dust collection hose, wherein an outer shape of the head is long in a front-rear direction, and the nozzle housing is provided on a side of the motor and rearward of the battery pack.

19. The dust collector according to claim 1, further comprising a hose housing that houses the dust collection hose, wherein the hose housing is disposed above the suction port.

Patent History
Publication number: 20260232152
Type: Application
Filed: Feb 6, 2026
Publication Date: Aug 13, 2026
Applicant: MAKITA CORPORATION (Anjo-shi)
Inventors: Hideki TAKAMURA (Anjo-shi), Kenji SHIBATA (Anjo-shi)
Application Number: 19/532,544
Classifications
International Classification: A47L 5/32 (20060101); A47L 5/14 (20060101); A47L 9/28 (20060101);