SQUISHY THROW, BLANKET, COMFORTER AND METHOD OF MAKING SAME

Abstract

A method comprising one or more polyester and spandex materials from external sources. A specificity of the polyester and spandex materials is identified before obtaining the one or more polyester and spandex materials. The method also comprises combining the one or more polyester and spandex materials in one or more knitting processes to create an outer fabric. The method also includes obtaining surface yarns and spandex yarn. A specificity of the surface yarns and spandex yarn is also obtained. The method also includes combining the surface yarns and spandex yarn into an inner filling. Further the method includes placing the inner filling into the outer fabric.

Description

CROSS REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. Patent Application No. 18/954,504, filed November 20, 2024, entitled, “SQUISHY THROW, BLANKET, COMFORTER AND METHOD OF MAKING SAME” which claims the benefit of U.S. Provisional Application No. 63/643,086, filed May 6, 2024, entitled, “Squishy Throw, Blanket, Comforter and Method of Making Same,” which are incorporated herein by reference in their entirety.

FIELD

Embodiments disclosed herein relate, in general, to an improved, squishy throw, blanket, and comforter, and method of making the same.

BACKGROUND

Throws, blankets, and comforters (hereinafter referred to collectively as “throws”) are widely used for various purposes including bedding, insulation, and decorative purposes due to their durability, softness, and easy maintenance. Traditional methods for producing throws involve knitting or knitting fibers into a fabric, followed by additional processing steps such as dyeing, printing, and finishing.

However, these conventional methods often result in throws with limited design options, higher production costs, and environmental concerns due to the extensive use of water, energy, and chemicals. Additionally, the quality and insulating performance of the throws produced by these methods vary depending on the manufacturing process and materials used.

There is, therefore, a need for an improved throw and a method for producing throws that address these limitations and provides advantages such as increased design flexibility, texture, reduced production costs, improved environmental sustainability, and enhanced product quality and performance.

SUMMARY

Embodiments in accordance with the present disclosure provide an improved throw and a method for producing that improved throw, whereby the throw has a unique soft and squishy feeling to the touch by a user.

In an embodiment, the method comprises: knitting outer fabric for the polyester throw using a 90%-95% Drawn Texturized Yarn (DTY)/Fully Drawn Yarn (FDY) polyester material and a 5%-10% spandex material with a gram per square meter (GSM) in a range of 200-300; fabricating an inner filling of the polyester throw using a 100% three-dimensional (3D) poly fill polyester material with the GSM in a range of 100-180. The three-dimensional (3D) poly fill polyester material is fabricated using a combination of a ‘DTY 75D/144F’ surface yarn, a ‘FDY 50D/24F’ surface yarn, and a ‘40D spandex’ yarn. Further, the fabricated inner filling is stuffed into the knitted outer fabric to obtain the polyester squishy and soft throw.

In an embodiment, a method comprises obtaining one or more polyester and spandex materials from external sources, wherein a specificity of the polyester and spandex materials is identified before obtaining the one or more polyester and spandex materials from the external sources. The method also comprises combining the one or more polyester and spandex materials in one or more knitting processes to create an outer fabric. The method may also comprise obtaining a plurality of surface yarns and a spandex yarn from additional external sources. A specificity of the surface yarns is identified before being obtained from the external sources. The method can also comprise combining the plurality of surface yarns and spandex yarn into an inner filling. Further, the method includes placing the inner filling into the outer fabric to form a throw fabric.

In an embodiment, a method comprises configuring a knitting device at an initial position. The method may also include positioning polyester and spandex materials within the knitting device. A specific percentage of polyester and spandex are identified before positioning the polyester and spandex materials within the knitting device. The method may also include placing surface yarns and spandex yarns within the knitting device. A ratio of the surface and spandex yarns are identified before placing the surface yarns and spandex yarns within the knitting device. Further, the method may also include producing a throw fabric in which the surface yarns are combined with the spandex yarns are positioned within an outer fabric consisting of the polyester and spandex materials.

In an embodiment, a method comprises obtaining a ratio of spandex material and polyester material. A percentage of the spandex material and polyester materials is identified in one or more intervals. The method may also include obtaining a plurality of surface yarns and a spandex yarn after obtaining the spandex and polyester materials. A ratio of the surface yarns and spandex yarn is identified. The method may also include combining the spandex material and polyester material into an outer fabric to receive an inner filling comprised of the surface yarns and spandex yarn. The surface yarns and spandex yarn are combined to form the inner filing. The method may also include performing a dyeing or bleaching procedure on the outer fabric and inner filling.

Embodiments may provide a method for production of a polyester throw that may utilize easily accessible raw materials. Embodiments may provide a method for production of a polyester throw that may provide an internal filling stuffed in an outer fabric for maximum thermal isolation. Embodiments may provide a method for production of a polyester throw that may be squishy and soft to the touch. Embodiments may provide a method for production of a polyester throw that may be lightweight and compact. Embodiments may provide a method for production of a polyester throw that may be easy, fast, and economical to produce.

These and other advantages will be apparent from the present application of the embodiments described herein.

The preceding is a simplified summary to provide an understanding of some embodiments of the present disclosure. This summary is neither an extensive nor exhaustive overview of the present disclosure and its various embodiments. The summary presents selected concepts of the embodiments in a simplified form as an introduction to the more detailed description presented below. As will be appreciated, other embodiments are possible utilizing, alone or in combination, one or more of the features set forth above or described in detail below.

BRIEF DESCRIPTION OF THE DRAWINGS

The foregoing and other aspects of the embodiments disclosed herein are best understood from the following detailed description when read in connection with the accompanying drawings. For the purpose of illustrating the embodiments disclosed herein, there is shown in the drawing embodiments presently preferred, it being understood, however, the embodiments disclosed herein are not limited to the specific instrumentalities disclosed. Included in the drawings are the following figures:

FIG. 1A illustrates a knitting machine for fabrication of a throw, according to embodiments of the present disclosure;

FIG. 1B illustrates an exemplary polyester throw, according to embodiments of the present disclosure;

FIG. 1C and FIG. 1D illustrate warp beams of the knitting machine, according to embodiments of the present disclosure;

FIG. 1E and FIG. 1F illustrate a user interface of a display unit of the knitting machine, according to embodiments of the present disclosure;

FIG. 2 illustrates a method for fabricating an outer fabric of the polyester throw, according to embodiments of the present disclosure;

FIG. 3 illustrates a method for fabricating an inner filling of the polyester throw, according to embodiments of the present disclosure;

FIG. 4 illustrates a method for dyeing the polyester throw, according to embodiments of the present disclosure;

FIG. 5 illustrates a method for bleaching the polyester throw, according to embodiments of the present disclosure; and

FIG. 6 illustrates a method for production of the polyester throw, according to embodiments of the present disclosure.

While embodiments of the present disclosure are described herein by way of example using several illustrative drawings, those skilled in the art will recognize the present disclosure is not limited to the embodiments or drawings described. It should be understood, the drawings and the detailed description thereto are not intended to limit the present disclosure to the particular form disclosed, but to the contrary, the present disclosure is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of embodiments.

The headings used herein are for organizational purposes only and are not meant to be used to limit the scope of the description. As used throughout this application, the word "may" is used in a permissive sense (i.e., meaning having the potential to), rather than the mandatory sense (i.e., meaning must). Similarly, the words “include,” “including,” and “includes” mean including but not limited to. To facilitate understanding, like reference numerals have been used, where possible, to designate like elements common to the figures.

DETAILED DESCRIPTION

Embodiments will be described below in conjunction with an exemplary method for production of a polyester throw. Embodiments are not limited to any particular type of method for production of a polyester throw. Those skilled in the art will recognize the disclosed techniques may be used in any method for production of a polyester throw in which it is desirable to provide an interim method for production of a polyester throw.

The phrases “at least one”, “one or more”, and “and/or” are open-ended expressions that are both conjunctive and disjunctive in operation. For example, each of the expressions “at least one of A, B and C”, “at least one of A, B, or C”, “one or more of A, B, and C”, “one or more of A, B, or C” and “A, B, and/or C” means A alone, B alone, C alone, A and B together, A and C together, B and C together, or A, B, and C together.

The term “a” or “an” entity refers to one or more of that entity. As such, the terms “a” (or “an”), “one or more” and “at least one” can be used interchangeably herein. It is also to be noted that the terms “comprising,” “including,” and “having” can be used interchangeably.

The term “automatic” and variations thereof, as used herein, refers to any process or operation done without material human input when the process or operation is performed. However, a process or operation can be automatic, even though performance of the process or operation uses material or immaterial human input, if the input is received before performance of the process or operation. Human input is deemed to be material if such input influences how the process or operation will be performed. Human input that consents to the performance of the process or operation is not deemed to be “material.”

A process can be illustrated of creating a throw fabric. An outer fabric can be created from polyester and spandex materials. An inner filling to be placed within the outer fabric can be created using polyester yarns and a spandex yarn. The outer fabric can be created using a knitting machine. Knitting parameters can be inputted into the knitting machine to create the outer fabric. A bleaching and dyeing procedure can later be performed in other embodiments on the produced throw fabric.

FIG. 1A illustrates a knitting machine 100 for a fabrication of a polyester throw 102 (FIG. 1B), according to embodiments of the present disclosure. In an embodiment, the knitting machine 100 may be adapted to knit yarns to produce a fabric for fabrication and production of the polyester throw 102 (as shown in FIG. 1B). In an embodiment, the knitting machine 100 may be adapted to fabricate an outer fabric of the polyester throw 102.

According to embodiments, the knitting machine 100 may be, but not limited to, a frame knitting machine, a power knitting machine, a hand knitting machine, a water knitting machine, and so forth. In a preferred embodiment, the knitting machine100 may be a Karl Mayer® warp knitting machine. Embodiments of the present disclosure are intended to include or otherwise cover any type of the knitting machine 100, including known, related art, and/or later developed technologies.

In an embodiment of the present disclosure, the knitting machine 100 may comprise needles (not shown), that may further be clustered in a group of beams (not shown). According to embodiments, the needles in the knitting machine 100 may be in a range of 25 needles to 35 needles clustered in the group of beams ranging from two to four. In a preferred embodiment, the knitting machine 100 may comprise 32 needles clustered in a group of three beams. Each of the three beams may have different number of needles, according to an embodiment of the present disclosure. Embodiments are intended to include or otherwise cover any number of needles in the knitting machine 100 that may further be grouped in beams.

In an embodiment, each of the clustered beams may further comprise four warp beams 104a-104d, a shown in FIG. 1C and FIG. 1D. The clustered beam may comprise ‘n’ number of warp beams 104a-104d, where ‘n’ is a natural number. In an embodiment, the warp beams 104a-104d may further be explained in detail in conjunction with the FIG. 1C and the FIG. 1D. Materials that make up the outer fabric can be placed within the warp beams 104a-104d.

In an embodiment, the knitting machine 100 may comprise a display unit 106, as shown in FIG. 1E and FIG. 1F. The knitting machine 100 can be initiated with the display unit 106. The display unit 106 may enable a user to initiate, control, and monitor the process of production of the polyester throw 102. In an embodiment, the display unit 106 may further be explained in detail in conjunction with the FIG. 1E and the FIG. 1F.

FIG. 1B illustrates a polyester throw 102, according to embodiments of the present disclosure. The polyester throw 102 may be produced after a complete knitting and fabrication of the yarn provided to the knitting machine 100. The polyester throw 102 may comprise the inner filling, further, the inner filling may be stuffed into the outer fabric.

According to embodiments of the present disclosure, the polyester throw 102 may be, for example, but not limited to, a throw blanket, a quilt, a comforter, an upholstery, a spread bedsheet, a warmer, and so forth. Embodiments are intended to include or otherwise cover any type of the polyester throw 102, including known, related art, and/or later developed technologies.

According to embodiments, the polyester throw 102 may be of any shape or size, such as, but not limited to, a rectangular shape, a circular shape, a square shape, an oval shape, and so forth. Embodiments of are intended to include or otherwise cover any shape, including known, related art, and/or later developed technologies, of the polyester throw 102.

According to embodiments, the polyester throw 102 may be of any dimension such as, but not limited to, a king sized, a queen sized, a kid sized, a couch sized, and so forth. Embodiments of the present disclosure are intended to include or otherwise cover any size, including known, related art, and/or later developed technologies, of the polyester throw 102.

According to embodiments of the present disclosure, the polyester throw 102 may be of any color such as, but not limited to, a red color, a blue color, a multi color, and so forth. Embodiments are intended to include or otherwise cover any color, including known, related art, and/or later developed technologies, of the polyester throw 102.

In an embodiment, the outer fabric may be a knit fabric having a combination of a polyester material and a spandex material of a predefined gram per square meter (GSM). The polyester material in the outer fabric may be in a range from 90% to 100%, 90% - 95%, and so forth. In a preferred embodiment of the present disclosure, the polyester material in the outer fabric may be a 95% Drawn Texturized Yarn (DTY)/Fully Drawn Yarn (FDY) polyester material. Embodiments of the present disclosure are intended to include or otherwise cover any percentage and type of the polyester material in the outer fabric of the polyester throw 102.

According to embodiments, the outer fabric may be, but not limited to, a plain fabric, a printed fabric, a color printed fabric, and so forth. According to embodiments, the outer fabric may comprise a plurality of prints such as, but not limited to, an illustration, a cartoon character, a text, and so forth. Embodiments are intended to include or otherwise cover any type of the plurality of prints, including known, related art, and/or later developed technologies.

In an embodiment, the outer fabric may be having a top side and a bottom side that may be of different color and design. In another embodiment, the top side and the bottom side of the outer fabric may be of same color and design.

According to embodiments of the present disclosure, the spandex material in the outer fabric may be in a range from 5% to 10% having the GSM in a range from 200 to 300. In a preferred embodiment, the spandex material in the outer fabric may be 5% with the GSM of 220. Embodiments are intended to include or otherwise cover any percentage and type of the spandex material in the outer fabric of the polyester throw 102.

In an embodiment, the inner filling may be a three-dimensional (3D) poly fill polyester material with a predefined gram per square meter (GSM). According to embodiments, the 100% three-dimensional (3D) poly fill polyester material having the GSM in the range from 100 to 180. In a preferred embodiment, the three-dimensional (3D) poly fill polyester material in the inner filling may be 100% with the GSM of 120. Embodiments are intended to include or otherwise cover any percentage of the three-dimensional (3D) poly fill polyester material in the inner filling of the polyester throw 102.

FIG. 1C and FIG. 1D illustrate the warp beams 104a-104d of the knitting machine 100, according to embodiments of the present disclosure. Yarns for the outer fabric are illustrated. The warp beams 104a-104d may comprise the yarns. The first warp beam 104a may comprise a ‘DTY 75D/144F’ surface yarn. The second warp beam 104b and the third warp beam 104c may comprise a ‘FDY 50D/24F’ surface yarn. The fourth warp beam 104d may comprise a ‘40D spandex’ yarn. The ‘DTY 75D/144F’ surface yarn from the first warp beam 104a, the ‘FDY 50D/24F’ surface yarn from the second warp beam 104b and the third warp beam 104c, and the ‘40D spandex’ yarn from the fourth warp beam 104d may be knitted together using the knitting machine 100 for the fabrication of the inner filling outer fabric of the polyester throw 102. Further, knitting parameters of the ‘DTY 75D/144F’ surface yarn, the ‘FDY 50D/24F’ surface yarn, and the ‘40D spandex’ yarn for fabricating the outer fabric may be set using a user interface of the display unit 106 of the knitting machine 100. The knitting parameters can be determined to input into the knitting machine 100 and shown on the display unit 106. In other embodiments, the polyester and spandex materials may be placed within at least one of the first warp beam 104a, second warp beam 104b, third warp beam 104, and fourth warp beam 104d to produce the outer fabric. In other embodiments, the polyester yarns and spandex yarn can also be placed within the first to fourth warp beams 104a-104d.

FIG. 1E and FIG. 1F illustrate the user interface of the display unit 106 of the knitting machine 100, according to embodiments of the present disclosure. The display unit 106 may be installed on the knitting machine 100 in such a manner the display unit 106 may be visible to the user operating the knitting machine 100. The display unit 106 may be configured to enable the user to set knitting parameters for the knitting of the yarns (the ‘DTY 75D/144F’ surface yarn, the ‘FDY 50D/24F’ surface yarn, and the ‘40D spandex’ yarn) for fabrication of the polyester throw 102.

According to embodiments of the present disclosure, the knitting parameters for knitting and fabrication of the yarns may be, for example, but not limited to, a yarn break length, a time left for fabrication of the yarns, a rotational speed of the warp beams 104a-104d, an amount of current being supplied into the knitting machine 100, a pull density of the yarns, and so forth. Embodiments are intended to include or otherwise cover any knitting parameters, including known, related art, and/or later developed technologies, that may be set by the user on the display unit 106 of the knitting machine 100 for fabricating the outer fabric of the polyester throw 102.

In an embodiment, the knitting machine 100 can thereby be initialized with the display unit 106. Moreover, the display unit 106 may be a touch-enabled display that may enable the user to enter knitting parameters into the knitting machine 100 using touch means. In another embodiment, the display may be a non-touch display and the user may use an input device(s) such as a mouse, a keyboard, and so forth for inputting the knitting parameters into the knitting machine 100. The knitting parameters can be shown on the display unit 106. A user can also enter and adjust the knitting parameters on the display unit 106.

According to embodiments of the present disclosure, the display unit 106 may be, but not limited to, a Liquid Crystal Display (LCD), a Light Emitting Diode (LED) display, an Organic Light Emitting Diode (OLED) display, and so forth. Further, the display unit 106 may feature a backlight that may be turned on and/or turned off based on a requirement. Embodiments are intended to include or otherwise cover any type of the display unit 106 including known, related art, and/or later developed technologies.

FIG. 2 illustrates a method 200 for fabricating the outer fabric of the polyester throw 102, according to embodiments of the present disclosure. The outer fabric of the polyester throw can be prepared according to various embodiments to eventually receive an inner filling or lining.

At step 202, the 95% DTY/FDY polyester material and the 5% spandex material with the GSM of 220 may be procured from external sources. The percentage/ratio of the DTY/FDY of the polyester material is identified and verified before being obtained from the external sources. In addition, the percentage of spandex material is also identified and verified from the external sources as well.

At step 204, the polyester material and the spandex material may be warped on the warp beams 104a-104d of the knitting machine 100.

At step 206, the knitting parameters may be fed into the knitting machine 100.

At step 208, the knitting parameters fed into the knitting machine 100 may be verified using the display unit 106.

Next, at step 210, the knitting process for the polyester material and the spandex material may be initiated.

Further, at step 212, the fabricated outer fabric for the polyester throw 102 may be obtained.

FIG. 3 illustrates a method 300 for fabricating the inner filling of the polyester throw 102, according to embodiments of the present disclosure.

At step 302, the ‘DTY 75D/144F’ surface yarn, the ‘FDY 50D/24F’ surface yarn, and the ‘40D spandex’ yarn may be procured from external sources. The type of surface yarns and spandex yarn can both be identified and verified before being obtained from the external sources.

At step 304, the knitting parameters fed into the knitting machine 100 may be verified using the display unit 106 to enable the knitting process to occur.

Further, at step 306, the three-dimensional (3D) poly fill polyester material layer having the GSM of 120 for the polyester throw 102 may be obtained.

FIG. 4 illustrates a method 400 for dyeing the polyester throw 102, according to embodiments of the present disclosure.

At step 402, the polyester throw 102 may be preheated at a temperature ranging from 50 degrees Celsius (°C) to 80 degrees Celsius (°C) for a time duration ranging from 30 minutes to 40 minutes.

At step 404, the preheated outer fabric for the polyester throw 102 may be brushed. The brushing process may remove any dust and debris that may have accumulated on the preheated polyester throw.

At step 406, the brushed polyester throw may be sheared. The shearing process may spread and stretch the brushed polyester throw on a flat surface for a visual inspection of the polyester throw 102.

At step 408, the sheared polyester throw may be ironed. The ironing process may remove any cracks and crease from the sheared polyester throw, any may provide a smooth and uniform look (ironed look) to the polyester throw 102.

At step 410, the ironed polyester throw may then be dyed. The dying process may infuse a color of dye in the ironed polyester throw. According to embodiments of the present disclosure, the color of dye may be for example, but not limited to, a red color, a blue color, a multi color, and so forth. Embodiments are intended to include or otherwise cover any color, including known, related art, and/or later developed technologies, of the dye used for dyeing of the polyester throw 102.

At step 412, the dyed polyester throw may further be washed to remove excess of the dye from the polyester throw 102.

At step 414, a Potential of Hydrogen (pH) value of the dyed polyester throw may be adjusted. The adjustment of the Potential of Hydrogen (pH) value may allow an adjustment of the infusion of the dye in the polyester throw 102.

At step 416, the dyed polyester throw may be dried.

Next, at step 418, the dyed polyester throw may be heated. The heating of the dyed polyester throw may ensure a permanent fusion of the dye in the polyester throw 102.

In other embodiments, the polyester throw can undergo bleaching procedures as well.

FIG. 5 illustrates a method 500 for bleaching the polyester throw 102, according to embodiments of the present disclosure.

At step 502, the polyester throw 102 may be preheated at the temperature ranging from 50 degrees Celsius (°C) to 80 degrees Celsius (°C) for the time duration ranging from 30 minutes to 40 minutes.

At step 504, the outer fabric of the preheated polyester throw may be brushed. The brushing process may remove any dust and debris that may have accumulated on the preheated polyester throw.

At step 506, the brushed polyester throw may be sheared. The shearing process may spread and stretch the brushed polyester throw on the flat surface for the visual inspection of the polyester throw 102.

At step 508, the sheared polyester throw may be ironed. The ironing process may remove any cracks and crease from the sheared polyester throw, any may provide the smooth and uniform look (ironed look) to the polyester throw 102.

At step 510, the ironed polyester throw may be bleached. The dying process may infuse a color of bleach in the ironed polyester throw. According to embodiments, the color of bleach may be for example, but not limited to, a black color, a white color, a grey color, and so forth. Embodiments are intended to include or otherwise cover any color, including known, related art, and/or later developed technologies, of the bleach used for bleaching of the polyester throw 102.

At step 512, the bleached polyester throw may further be washed to remove excess of the bleach from the polyester throw 102.

At step 514, the Potential of Hydrogen (pH) value of the bleached polyester throw may be adjusted. The adjustment of the Potential of Hydrogen (pH) value may allow an adjustment of the infusion of the bleach in the polyester throw 102.

At step 516, the bleached polyester throw may be dried.

Next, at step 518, the bleached polyester throw may be heated. The heating of the dyed polyester throw may ensure the permanent fusion of the bleach in the polyester throw 102.

At step 519, the bleached polyester throw can be printed. The heat transfer paper can be printed. Further, the printing can be transferred from paper to the polyester fabric.

FIG. 6 illustrates a method 600 for production of the polyester throw 102, according to embodiments of the present disclosure.

At step 602, the fabricated outer fabric for the polyester throw 102 may be collected.

At step 604, the fabricated inner filling for the polyester throw 102 may be collected.

At step 606, the fabricated inner filling may be stuffed inside of the knitted outer fabric during a filling procedure.

At step 607, the sewing/quilting occurs for the fabricated inner filing with the knitted outer fabric. Sewing can occur for the outer fabric and fill together with adding elastic piping to make the polyester throw. The quilting can occur via a single or multiple needle quilting machine.

Next, at step 608, the polyester throw 102 may be produced.

Further, at step 610, the produced polyester throw 102 may be packed in a packaging. Upon packaging, the produced polyester throw 102 can also thereby undergo dyeing procedures.

The produced polyester throw 102 can be improved with increased design flexibility and texture. The produced outer fabric and inner filling and the materials used can provide the increased design flexibility and texture. The process of producing the polyester throw 102 as described above can thereby also result in reduced production costs, improved environmental sustainability, and enhanced product quality and performance.

Although the disclosure has been described with reference to exemplary embodiments, it is not limited thereto. Those skilled in the art will appreciate that numerous changes and modifications may be made to the preferred embodiments of the disclosure and that such changes and modifications may be made without departing from the true spirit of the disclosure.

The exemplary embodiments of this present disclosure have been described in relation to a method for production of a polyester throw. However, to avoid unnecessarily obscuring the present disclosure, the preceding description omits a number of known structures and devices. This omission is not to be construed as a limitation of the scope of the present disclosure. Specific details are set forth by use of the embodiments to provide an understanding of the present disclosure. It should however be appreciated the present disclosure may be practiced in a variety of ways beyond the specific embodiments set forth herein.

A number of variations and modifications can be used. It would be possible to provide for some features without providing others.

The present disclosure, in various embodiments, configurations, and aspects, includes components, methods, processes, systems and/or apparatus substantially as depicted and described herein, including various embodiments, sub-combinations, and subsets thereof. Those of skill in the art will understand how to make and use the present disclosure after understanding same. The present disclosure, in various embodiments, configurations, and aspects, includes providing devices and processes in the absence of items not depicted and/or described herein or in various embodiments, configurations, or aspects hereof, including in the absence of such items as may have been used in previous devices or processes, e.g., for improving performance, achieving ease and/or reducing cost of implementation.

The foregoing discussion has been presented for purposes of illustration and description. It is not intended to limit the present disclosure to the form or forms disclosed herein. In the foregoing Detailed Description, for example, various features are grouped together in one or more embodiments, configurations, or aspects for the purpose of streamlining the disclosure. The features of the embodiments, configurations, or aspects may be combined in alternate embodiments, configurations, or aspects other than those discussed above.

Moreover, though the description of the present disclosure has included description of one or more embodiments, configurations, or aspects and certain variations and modifications, other variations, combinations, and modifications are within the scope of the present disclosure, e.g., as may be within the skill and knowledge of those in the art, after understanding the present disclosure. It is intended to obtain rights which include alternative embodiments, configurations, or aspects to the extent permitted, including alternate, interchangeable and/or equivalent structures, functions, ranges or steps to those claimed, whether or not such alternate, interchangeable and/or equivalent structures, functions, ranges or steps are disclosed herein, and without intending to publicly dedicate any patentable subject matter.

Claims

1. A method comprising:

obtaining one or more polyester and spandex materials from external sources, wherein

a specificity of the polyester and spandex materials is identified before obtaining the one or more polyester and spandex materials from the external sources;

combining the one or more polyester and spandex materials in one or more knitting

processes to create an outer fabric;

obtaining a plurality of surface yarns and a spandex yarn from additional external sources, wherein a specificity of the surface yarns is identified before being obtained from the additional external sources; and

combining the plurality of surface yarns and spandex yarn into an inner filling; and

placing the inner filling into the outer fabric to form a throw fabric.

2. The method of claim 1, further comprising:

performing a printing or dyeing procedure on the throw fabric before the inner filing is placed into the outer fabric.

3. The method of claim 1, further comprising:

identifying a percentage of the polyester or spandex materials before obtaining the

one or more polyester spandex materials from the external sources.

4. The method of claim 1, further comprising:

identifying knitting parameters to combine the one or more polyester and spandex

materials.

5. The method of claim 1, further comprising:

positioning the one or more polyester and spandex materials onto a plurality of beams

within a knitting machine.

6. The method of claim 1, further comprising:

verifying parameters needed to combine the one or more polyester and spandex materials to form the outer fabric.

7. The method of claim 1, further comprising:

initializing a knitting device with a display to enable the one or more polyester and spandex materials to be combined.

8. A method comprising:

configuring a knitting device at an initial position;

positioning polyester and spandex materials within the knitting device, wherein a

specific percentage of polyester and spandex are identified before positioning the polyester and spandex materials within the knitting device;

placing surface yarns and spandex yarns within the knitted device, wherein a ratio of the surface and spandex yarns are identified before placing the surface yarns and spandex yarns within the knitting device; and

producing a throw fabric in which the surface yarns are combined with the spandex yarns are positioned within an outer fabric consisting of the polyester and spandex materials.

9. The method of claim 8, further comprising:

performing a bleaching procedure after producing the throw fabric.

10. The method of claim 8, further comprising:

placing the surface yarns and spandex yarns on a plurality of warp beams within the knitting device.

11. The method of claim 8, further comprising:

placing one of the surface yarns and spandex yarns within a plurality of needles to enable the surface yarns and spandex yarns to form a fabricated inner filling.

12. The method of claim 8, further comprising:

determining one or more parameters within the knitting device to combine the surface yarns and spandex yarns.

13. The method of claim 8, further comprising:

combining the surface yarns and spandex yarns in a three-dimensional layer.

14. The method of claim 8, further comprising:

applying a knitting process to combine the surface yarns and spandex yarns after

determining knitting parameters to complete the knitting process.

15. A method comprising:

obtaining a ratio of spandex material and polyester material, wherein a percentage of

the spandex material and polyester material is identified in one or more intervals;

obtaining a plurality of surface yarns and a spandex yarn after obtaining the spandex and polyester materials, wherein a ratio of the surface yarns and the spandex yarn is identified;

combining the spandex material and polyester material into an outer fabric to receive an inner filling comprised of the surface yarns and spandex yarn, wherein the surface yarns and spandex yarn are combined to form the inner filing; and

performing a dyeing or bleaching procedure on the outer fabric.

16. The method of claim 15, further comprising:

preheating a throw fabric produced from the spandex and polyester materials for the

dyeing procedure.

17. The method of claim 15, further comprising:

performing a brushing process of a throw fabric including the surface yarns and spandex yarn during the bleaching procedure.

18. The method of claim 15, further comprising:

performing an ironing process to remove cracks and creases from a throw fabric that includes the spandex and polyester materials.

19. The method of claim 15, further comprising:

performing a stretching process during the bleaching procedure to spread; and

stretch a throw fabric and a printing process after the bleaching procedure.

20. The method of claim 15, further comprising:

performing a filling procedure to place the inner filing inside the outer fabric; and

a sewing/quilting procedure with the inner filling and the outer fabric.

21. A method of manufacturing a reversible comfort throw blanket, comprises:

(a) forming a knitted outer fabric by knitting a yarn composition comprising polyester to produce a knitted fabric layer;

(b) finishing the knitted outer fabric by brushing and shearing the knitted fabric layer to form a softened outer surface;

(c) providing an inner filling comprising polyester fiber batting;

(d) assembling the knitted outer fabric and the inner filling such that the throw blanket has opposing first and second outer surfaces configured for reversible use; and

(e) securing the knitted outer fabric to the inner filling by stitching or quilting through the knitted outer fabric and the inner filling to form a finished throw blanket.

22. The method of claim 21, wherein forming the knitted outer fabric comprises wrapping the yarn composition on a warp beam of a knitting machine and initiating knitting in accordance with predetermined knitting parameters.

23. The method of claim 21, further comprises printing or dyeing the knitted outer fabric prior to assembling the knitted outer fabric with the inner filling.

24. The method of claim 23, further comprises, after printing or dyeing, washing the knitted outer fabric, adjusting pH, drying, and heat-treating the knitted outer fabric prior to assembling the knitted outer fabric with the inner filling.

25. The method of claim 21, further comprises bleaching the knitted outer fabric prior to printing or dyeing the knitted outer fabric.

26. The method of claim 21, wherein the inner filling comprises 100% polyester fiber batting.

27. The method of claim 21, wherein the yarn composition comprises about 94% polyester and about 6% spandex by weight.

28. The method of claim 21, wherein assembling comprises forming the throw blanket to finished dimensions of approximately 50 inches by 60 inches or 127 cm by 152 cm.

29. The method of claim 21, wherein securing comprises forming a plurality of quilt lines or stitch regions across the throw blanket to inhibit migration of the polyester fiber batting during use.

30. The method of claim 21, further comprising packaging the finished throw blanket for retail sale after the stitching or quilting step.