Imidazolinium ester quaternary compounds

The present invention relates to a series of novel imidazolinium quaternary polymers. The compounds of the present invent ion are prepared by the reaction of chloracetic acid with a pendant hydroxyl group which is present on a polyoxyalkylene polymer, followed by the reaction of the halo-ester with a tertiary amine to give a quaternary compound. In a preferred embodiment the polyoxyalkylene glycol has been prepared by the reaction of both ethylene oxide and propylene oxide. In a more preferred embodiment, the ethylene oxide is at the terminal portion of the molecule and the propylene oxide is in the center.

Skip to: Description  ·  Claims  ·  References Cited  · Patent History  ·  Patent History
Description
BACKGROUND OF THE INVENTION

(1) Field of Invention

The present invent ion relates to a series of novel quaternary polymers and an intermediate useful in it's preparation. The polymers by virtue of the presence of a mixed polyoxyethylene/polyoxypropylene glycol in correct location within in the molecule, results in liquidity, low foam, solubility and enhanced reactivity as well as inverse cloud point. The correct selection of the proper molecule results in the optimum combination of desired properties.

Since the compounds of the present invent ion are high molecular weight. They have a high degree of oxidative stability, even at elevated temperatures. In addition, these compounds are non volatile and unlike many other traditional fatty quaternary compounds are non yellowing when applied to textile substrates and are non Irritating to eyes and skin.

The compounds of the present invention are prepared by the reaction of chloracetic acid with a pendant hydroxyl group which is present on a polyoxyalkylene polymer, followed by the reaction of the halo-ester with a tertiary amine to give a quaternary compound. In a preferred embodiment the polyoxyalkylene glycol has been prepared by the reaction of both ethylene oxide and propylene oxide. In a more preferred embodiment, the ethylene oxide is at the terminal portion of the molecule and the propylene oxide is in the center. This results in the best combination of solubility and highest percentage reacted.

(2) Object of the Invention

It is the object of the present invention to provide a series of novel polymeric quaternary compounds which are nonfoaming or defoaming while providing lubricating and antistatic when applied to textiles and paper. The compounds of the present invention contain a nitrogen portion which is derived from a fatty tertiary amine. Incorporation of this type of group into the molecule results in increased solubility in many organic solvents. The compounds also contain varying amounts of ethylene oxide and propylene oxide in the molecule. This results in the ability to vary water solubility, foaming tendencies and introduce an inverse cloud point into the molecule.

Still another object of the present invention is to provide a series of quaternary polymers which have differing solubilities in water and organic solvents. This is achieved by selection of the raw materials chosen.

Application of the compounds of the invention can be from solvent, aqueous dispersion or solution, or applied neat in these process. It is anticipated that the effective conditioning concentration of the compound of this invention ranges from 0. 1% to 25% by weight.

The polyoxyalkylene glycol polymers, suitable as raw materials, in a preferred embodiment, contain varying amounts of ethylene oxide, propylene oxide or mixtures thereof. The presence of a mixed polyoxyethylene/polyoxypropylene glycol in correct location within in the molecule, results in liquidity, low foam, solubility and enhanced reactivity. It also results in compounds with an inverse cloud point. Inverse cloud point phenomenon are well known to those skilled in the art of nonionic surface active agents. The inverse cloud point is defined as a temperature above which the polymer has minimal solubility in water. If heat is applied to an aqueous solution of the nonionic at the inverse cloud point the material will become insoluble. and the solution will turn milky. It is at this point that the polymer has minimal water solubility. Since the product is no longer in solution at above this temperature. It is within this temperature range that the product has maximum substantivity to a fiber. The ability to use temperature to deposit a lubricant, antistat onto a fiber offers a great advantage in cost effectiveness of fiber treatment, and results in less product usage.

(3) Description of the Arts and Practices

Standard fatty quaternary compounds are prepared by quaternization of a tertiary amine with such agents as benzyl chloride or di-methyl sulfate or di-ethyl sulfate or methyl chloride. These materials are relatively inexpensive but offer several key disadvantages. These include yellowing of fabrics, a tendency to build-up upon repeated treatment, and variability in hand (i.e. softness and feel). Standard softeners used are selected from the following classes:

Class #1. Alkyl Imidazoline Quaternary Compounds made from the quaternization of an imidazoline made by reacting diethylenetriamine, and a high molecular weight fatty acid such as stearic acid. The standard quaternizating agents are di-ethyl sulfate, or methyl chloride, or di-methyl sulfate, or methyl chloride or benzyl chloride. Class # 2. Alkyl or dialkyl tertiary amines quaternized with benzyl chloride or di-ethyl sulfate or methyl chloride or di-methyl sulfate

Class # 3. Quaternary compounds of ethoxylated, propoxylated or nonalkoxylated amido amines derived from the reaction of a high molecular weight fatty acid like stearic acid and a polyamine like diethylene triamine, The standard quaternizating agents are di-ethyl sulfate or di-methyl sulfate or methyl chloride or benzylchloride.

Class # 4. Amido amine salts derived from partially acid neutralized amines.

It is known that under certain catalytic conditions. epichlorohydrin reacts with certain alcohols to give an intermediate which can be used to react with tertiary amines to quaternary compounds. U.S. Pat. No. 3,445,440 to Susi (May 1969) and U.S. Pat. No. 3,517,045 to Susi (June 1970) teaches the use of chlorohydroxypropyl ether to alkylate specific tertiary amines which are the reaction product of a primary fatty amine and ethylene or propylene oxide. The compounds are used as antistatic agents in polymeric compositions such as polyolefin. The antistatic properties of these compounds are achieved by the minimization of static charges on the polymer surface. These anti-static materials are incorporated into the polymer melt and are effective by virtue of their insolubility in the molten polymer. The quaternary compounds migrate to the polymer surface and are effective antistatic agents.

U.S. Pat. No. 4,144.122 to Emanuelsson issued Mar. 13, 1979 teaches that tallow alcohol and certa in other higher molecular weight alcohols and their alkoxylates can be reacted with epichlorohydrin, then subsequently with tertiary amines to give compounds suitable for paper debonding.

U.S. Pat. No. 4,215,064 to Lindemann et al issued Jul. 29, 1980 teaches that phosphobetaines can be prepared by the reaction of a phosphate or phosphite salt with epichlorohydrin under aqueous conditions. U.S. Pat. No. 4.283,541 to O'Lenick, et al, issued Aug. 11, 1981 teaches the process for the preparation of the phosphobetaines described in Lindemann (4,215.064). None of these patents teach the compounds of the present invention.

U.S. Pat. No. 4,800,077 issued Jan. 1989 to O'Lenick teaches guerbet alcohol quaternary compounds can be prepared by reacting epichlorohydrin with guerbet alcohols then subsequently reacting the intermediate with amines.

None of the above incorporate the ester functionality together with the polyoxyethylene/polyoxypropylene glycol into the quaternary compound. Consequently, the unique liquidity, low foam, solubility and enhanced reactivity as well as inverse cloud point are achieved. Additionally. epichlorohydrin is a highly reactive, toxic material even at very low levels. It is difficult to remove from aqueous surfactants. The compounds of this invention are epichlorohydrin free, and consequently do not have the inherent problems with toxicity.

THE INVENTION

1) Summary of the Invention

The present invention relates to a series of novel quaternary polyoxyalkylene based polymers. These polymers have a polyoxyalkylene functional group present in the center of the molecule. The polymers by virtue of the presence of a mixed polyoxyethylene/polyoxypropylene glycol in correct location within in the molecule, results in liquidity, low foam, solubility and enhanced reactivity. It also results in compounds with an inverse cloud point.

The compounds of this invention are quaternary compounds prepared by the reaction of a polyoxyalkylene glycol polymer conforming to the following structure:

R.sup.1 --O--[--CH.sub.2 --CH.sub.2 --O].sub.a --[--CH (CH.sub.3)--CH.sub.2 --O].sub.b --[--CH.sub.2 --CH.sub.2 O].sub.c [--CH.sub.2 --CH(CH.sub.3)--O].sub.d --R.sup.1

wherein;

R.sup.1 is --C(O)--CH.sub.2 --Cl

a, b c and d are independently integers from 0 to 100, with the proviso that a+b+c+d be greater than 2. with tertiary amines conforming to the following structure; ##STR1##

R.sup.3, R.sup.4, and R.sup.5 are each independently alkyl having from 1 to 20 carbon atoms; ##STR2##

R.sup.6 is alkyl having from 6 to 20 carbon atoms;

R.sup.7 and R.sup.8 are independently selected from the group consisting of methyl and ethyl; and ##STR3## wherein;

R.sub.9 is alkyl having from 6 to 20 carbon atoms,

The products of the present invention are prepared by reaction of a polyoxyalkylene glycol with a halo acid, most commonly chloracetic acid resulting in a halo ester which in a subsequent step is reacted with an amine to give the desired quaternary compounds.

The intermediate polyoxyalkylene glycol halo-ester is an additional aspect of the present invention. It is useful as an intermediate in the preparation of the compounds of the present invention.

H--O--[--CH.sub.2 --CH.sub.2 --O].sub.a --[--CH (CH.sub.3)--CH.sub.2 --O].sub.b --[--CH.sub.2 --CH.sub.2 --O].sub.c [--CH.sub.2 --CH (CH.sub.3)--O].sub.d --H+Cl--CH.sub.2 --C(O)--OH.fwdarw.H.sub.2 O

and wherein

R.sup.1 --O--[--CH.sub.2 --CH.sub.2 --O].sub.a --[--CH (CH.sub.3)--CH.sub.2 --O].sub.b --[--CH.sub.2 --CH.sub.2 O].sub.c [--CH.sub.2 --CH (CH.sub.3)--O].sub.d --R.sup.1

R.sup.1 is --C(O)--CH.sub.2 --Cl

The compounds of the related invention of which this is a continuation in part are based upon the reaction of chloroacetic acid with a dimethicone copolyol. We have surprisingly found that the esterification reaction of the polyoxyalkylene glycol with the choloracetic acid and subsequent react ion with a tertiary amine results in a non-silicone based analog which has unexpected properties when compared to standard quats.

This approach also allows for the production of the desired quat, without undesired toxic byproducts.

The resulting product is a linear molecule with cationic fatty moieties at each end and a polyoxyalkylene glycol derived backbone in the middle. This structure gives surprising results as will be described later.

The compounds of the present invent ion conform to the following structure;

R.sup.2 --O--[--CH.sub.2 --CH.sub.2 O].sub.a --[--CH (CH.sub.3)--CH.sub.2 --O].sub.b --[--CH.sub.2 --CH.sub.2 --O--].sub.c [--CH.sub.2 --CH (CH.sub.3)--O].sub.d --R.sup.2

wherein:

R.sup.2 is --C(O)--CH.sub.2 --R.sup.10

a, b c and d are independently integers from 0 to 100, with the proviso that a+b+c+d be greater than 2:

R.sup.10 is selected from the group consisting of ##STR4##

R.sup.3, R.sup.4, and R.sup.5 are each independently alkyl having from 1 to 20 carbon atoms; ##STR5##

R.sup.6 is alkyl having from 6 to 20 carbon atoms:

R.sup.7 and R.sup.8 are independently selected from the group consisting of methyl and ethyl: and ##STR6## wherein;

R.sup.9 is alkyl having from 6 to 20 carbon atoms.

RAW MATERIAL EXAMPLES Polyoxyalkylene Glycol Compounds

HO--[--CH.sub.2 --CH.sub.2 O].sub.a --[--CH (CH.sub.3)--CH.sub.2 --O].sub.b --[--CH.sub.2 --CH.sub.2 --O].sub.c [--CH.sub.2 --CH (CH.sub.3)O--].sub.d --H

wherein;

a, b c and d are independently integers from 0 to 100, with the proviso that a+b+c+d be greater than 2.

Class 1

Polyoxyethylene Glycols (b,c, and d are all 0.) The following examples are presented with the values of a and as determined by analysis. Since products covered by trade name can change, the structure rather than the trade name is considered more important as an example.

  ______________________________________                                    
     Example                                                                   
            Trade Name     Molecular Weight                                    
                                        a                                      
     ______________________________________                                    
     1      Phenoxido E-200                                                    
                           200           4                                     
     2      Phenoxide E-300                                                    
                           800           6                                     
     3      Phenoxide E-400                                                    
                           400           8                                     
     4      Phenoxide E-600                                                    
                           600          12                                     
     5      Phenoxide E-900                                                    
                           900          20                                     
     6      Phenoxide E-1000                                                   
                           1,000        22                                     
     7      Phenoxide E-1450                                                   
                           1,450        32                                     
     8      Phenoxide E-3350                                                   
                           3,350        74                                     
     9      Phenoxide E-4600                                                   
                           4,600        104                                    
     10     Phenoxide E-8000                                                   
                           8,000        180                                    
     ______________________________________                                    

Phenoxide is a registered trademark of Phoenix Chemical Inc.

Class 2

The following examples are presented with the values of a, b and c as determined by analysis. Since products covered by trade name can change, the structure, rather than the trade name is considered more important as an example.

  ______________________________________                                    
     Example   Trade Name  a         b    c                                    
     ______________________________________                                    
     11        Phoenix L-31                                                    
                           1.0       2.1  1.0                                  
     12        Phoenix L-35                                                    
                           5.0       10.0 5.0                                  
     13        Phoenix L-42                                                    
                           2.5       5.0  2.5                                  
     14        Phoenix L-43                                                    
                           3.0       8.0  3.0                                  
     15        Phoenix L-44                                                    
                           6.0       11.0 6.0                                  
     16        Phoenix L-61                                                    
                           2.0       4.0  2.0                                  
     17        Phoenix L-62                                                    
                           4.0       8.0  4.0                                  
     18        Phoenix L-63                                                    
                           6.0       12.0 6.0                                  
     19        Phoenix L-64                                                    
                           8.0       16.0 8.0                                  
     20        Phoenix L-72                                                    
                           5.0       9.5  5.0                                  
     21        Phoenix L-81                                                    
                           3.0       5.0  3.0                                  
     22        Phoenix L-92                                                    
                           6.0       12.5 6.0                                  
     23         Phoenix L-101                                                  
                           4.0       7.5  4.0                                  
     24         Phoenix L-121                                                  
                           4.5       9.0  4.5                                  
     25         Phoenix L-122                                                  
                           9.0       18.0 9.0                                  
     ______________________________________                                    

Phoenix is a registered trademark of Phoenix Chemical

Class 3

Polyoxypropylene Compounds (a, c and d are each 0) a,c and d are all zero.

  ______________________________________                                    
     Example                                                                   
            Trade Name       Molecular Weight                                  
                                          b                                    
     ______________________________________                                    
     26     Alkapol PPG 425  425           7                                   
     27     Alkapol PPG 600  600          10                                   
     28      Alkapol PPG 1000                                                  
                             1000         17                                   
     ______________________________________                                    

Alkapol is a registered trade mark of Alkaril Chemicals Inc.

Class 4

The following examples are presented with the values of b, c and d as determined by analysis.

  ______________________________________                                    
     Example   Trade Name  b         c    d                                    
     ______________________________________                                    
     29        Phoenix R 4 1.0       2.1  1.0                                  
     30        Phoenix R 20                                                    
                           5.0       10.0 5.0                                  
     31        Phoenix R 10                                                    
                           2.5       5.0  2.5                                  
     32        Phoenix R 16                                                    
                           4.0       8.0  4.0                                  
     33        Phoenix R 22                                                    
                           6.0       11.0 6.0                                  
     34        Phoenix R 8 2.0       4.0  2.0                                  
     35        Phoenix R 14                                                    
                           3.0       8.0  3.0                                  
     36        Phoenix R 2 6.0       12.0 6.0                                  
     37        Phoenix R 32                                                    
                           8.0       16.0 8.0                                  
     38        Phoenix R 19                                                    
                           5.0       9.0  5.0                                  
     39        Phoenix R 11                                                    
                           3.0       5.0  3.0                                  
     40        Phoneix R 24                                                    
                           6.0       12.5 6.0                                  
     41        Phoenix R 15                                                    
                           4.0       7.5  4.0                                  
     42        Phoenix R 18                                                    
                           4.5       9.0  4.5                                  
     43        Phoenix R 36                                                    
                           9.0       18.0 9.0                                  
     44         Phoenix R 101                                                  
                           10.0      10.0 10.0                                 
     ______________________________________                                    
PREPARATION OF THE POLYOXYALKYLENEGLYCOL HALO ESTER Reaction Sequence

HO--R--OH+HO--C(O)--CH.sub.2 Cl.fwdarw.Cl--CH.sub.2 --OC(O)--R--C(O)CH.sub.2 --Cl

R is the polyoxyalkylene moiety.

The following examples further illustrate the objects and advantages of this invention, though it should be understood that the various reactants and amounts thereof, reaction conditions, and other details are merely illustrative and should not be construed to unduly limit this invention.

General Procedure

Place the indicated amount of the polyoxyalkylene glycol shown in a suitable vessel is added the desired amount of catalyst as shown under good agitation and a nitrogen sparge. Then 95.0 grams of monochloroacetic acid is added. A molar excess of 0. 1 to 0.5 of chloracetic acid is added. The temperature is held between 160-200 degrees C. for two to six hours, Reaction progress is monitored by acid value analysis and at the end of the reaction reaches theoretical for the mole ratio used.

  ______________________________________                                    
     Example       Example Number                                              
                                Grams                                          
     ______________________________________                                    
     45             1           100                                            
     46             2           150                                            
     47             3           200                                            
     48             4           300                                            
     49             5           450                                            
     50             6           500                                            
     51             7           725                                            
     52             8           1,675                                          
     53             9           2,300                                          
     54            10           4,000                                          
     55             5           900                                            
     58            11           106                                            
     57            12           515                                            
     58            13           258                                            
     59            14           368                                            
     60            15           589                                            
     61            16           206                                            
     62            17           412                                            
     63            18           618                                            
     64            19           824                                            
     65            20           501                                            
     66            21           280                                            
     67            22           632                                            
     68            23           441                                            
     69            24           463                                            
     70            25           927                                            
     71            26           213                                            
     72            27           300                                            
     73            28           500                                            
     74            29           105                                            
     75            30           515                                            
     76            31           258                                            
     77            32           412                                            
     78            33           596                                            
     79            34           206                                            
     80            35           353                                            
     81            36           618                                            
     82            37           824                                            
     83            38           493                                            
     84            39           287                                            
     85            40           629                                            
     86            41           401                                            
     87            42           463                                            
     88            43           927                                            
     ______________________________________                                    
Quaternary Reaction Sequency

All amine reactants are commercially available from Tomah Products Division of Exxon Chemicals Milton Wisc. ##STR7##

R contains the polyoxyalkylene portion of the molecule.

The following examples further illustrate the objects and advantages of this invention, though it should be understood that the various reactants and amounts thereof, reaction conditions, and other details are merely illustrative and should not be construed to unduly limit this invention.

Amine Reactant Group 1

The reactants are teritiary amines conforming to the following structure;

  ______________________________________                                    
      ##STR8##                                                                 
     Example Number                                                            
                 R.sup.3    R.sup.5    R.sup.6                                 
     ______________________________________                                    
     89          C 10 H 21  CH3        CH3                                     
     90          C 12 H 25  CH3        CH3                                     
     91          C 14 H 29  CH3        CH3                                     
     92          C 16 H 33  CH3        CH3                                     
     93          C 18 H 37  CH3        CH3                                     
     94          C 20 H 41  CH3        CH3                                     
     95          C 10 H 21  C 16 H 33  CH3                                     
     96          C 12 H 25  C 18 H 37  CH3                                     
     97          C 14 H 29  C 20 H 41  CH3                                     
     98          C 16 H 33  C 10 H 21  CH3                                     
     99          C 18 H 37  C 12 H 25  CH3                                     
     100         C 20 H 41  C 14 H29   CH3                                     
     101         C 6 H 13   C 6 H 13   C 6 H 13                                
     102         C 2 H 5    CH3        C 2 H 5                                 
     103         C 10 H 21  C 10 H 21  C 10 H 21                               
     ______________________________________                                    
Amine Reactant Group 2

The reactants are amido tertiary amines conforming to the following structure;

  ______________________________________                                    
      ##STR9##                                                                 
     Example Number                                                            
                 R.sup.6    R.sup.7    R.sup.8                                 
     ______________________________________                                    
     104         C 5 H 11   CH3        CH3                                     
     105         C 7 H 15   CH3        CH3                                     
     106         C 9 H 19   CH3        CH3                                     
     107         C 11 H 23  CH3        CH3                                     
     108         C 13 H 27  CH3        CH3                                     
     109         C 15 H 31  CH3        CH3                                     
     110         C 17 H 35  CH3        CH3                                     
     111         C 19 H 39  CH3        CH3                                     
     112         C 19 H 39  CH 2 CH3   CH 2 CH3                                
     113         C 11 H 23  CH 2 CH3   CH 2 CH3                                
     114         C 5 H 11   CH 2 CH3   CH 2 CH3                                
     115         C 5 H 11   CH3        CH3                                     
     116         C 7 H 15   CH3        CH3                                     
     117         C 9 H 19   CH3        CH3                                     
     118         C 11 H 23  CH3        CH3                                     
     119         C 13 H 27  CH3        CH3                                     
     120         C 15 H 31  CH3        CH3                                     
     121         C 17 H 35  CH3        CH3                                     
     122         C 19 H 39  CH3        CH3                                     
     ______________________________________                                    
Amine Reactant Group 3

The reactants are imidazoline compounds conforming to the following structure;

  ______________________________________                                    
      ##STR10##                                                                
     Example Number        R.sup.9                                             
     ______________________________________                                    
     123                   C 5 H 11                                            
     124                   C 7 H 15                                            
     125                   C 9 H 19                                            
     126                   C 11 H 23                                           
     127                   C 13 H 27                                           
     128                   C 15 H 31                                           
     129                   C 17 H 35                                           
     130                   C 19 H 39                                           
     ______________________________________                                    
General Reaction Procedure

The products of the present invention are generally prepared in aqueous solution or dispersion. The preferred concentration is about 50% solids. Additionally, alcohols such as methanol, ethanol, isopropanol, glycols such as ethylene glycol, propylene glycol, polyoxypropylene glycol, polyoxyethylene glycol, hexylene glycol, and cyclomethicone can be added to improve clarity if desired.

To a suitable flask, equipped with a thermomether and agitator is added the specified amount of water. Heat to 50 C. Next add the specified amount of the type of amine reactant and the specified amount of the specified amine under good agitation. The reaction mass is heated to 85-95 C. and held from between 5 and 15 hours. The reaction progress is monitored by % inorganic chloride, which approaches 98 % of theoretical.

EXAMPLE 131

To a suitable flask, equipped with a thermometer and agitator is added 250.0 of water. Heat to 50 C. Next add 92.5 grams of amine reactant (Example 89). Next add the specified amount of the specified halo intermediate (example 45) under good agitation. The reaction mass is heated to 85-95 C. and held from between 5 and 10 hours. The reaction progress is monitored by % inorganic chloride, which approaches 98 % of theoretical.

EXAMPLES 132-175

Example 131 is repeated, on]y this time the specified amount of water is substituted. The type and amount of halo reactant and amine are a]so substituted.

  ______________________________________                                    
     Amine Reactants   Halo Glycol Reactant                                    
                                      Water                                    
     Example Example   Grams   Example Grams  Grams                            
     ______________________________________                                    
     132      90       100.5   46      188.0  300.0                            
     133      91       113.5   47      238.0  400.0                            
     134      92       126.5   48      338.0  500.0                            
     135      93       139.5   49      488.0  700.0                            
     136      94       152.5   50      538.0  700.0                            
     137      95       182.0   51      763.0  900.0                            
     138      96       203.0   52      1688.0 2000.0                           
     139      97       229.0   53      2338.0 2700.0                           
     140      98       182.0   54      4038.0 4500.0                           
     141      99       203.0   56       91.0  400.0                            
     142     100       229.0   57      295.5  650.0                            
     143     101       125.5   58      166.8  350.0                            
     144     102        35.0   59      222.0  500.0                            
     145     103       218.5   60      332.2  600.0                            
     146     104        99.5   61      141.0  250.0                            
     147     105       113.5   62      244.0  450.0                            
     148     106       127.5   63      347.0  500.0                            
     149     107       141.5   64      450.0  700.0                            
     150     108       155.5   65      288.1  500.0                            
     151     109       169.5   66      177.8  350.0                            
     152     110       183.5   67      354.4  600.0                            
     153     111       197.5   68      258.6  500.0                            
     154     112       168.5   69      269.8  500.0                            
     155     113       155.5   70      501.5  700.0                            
     156     114       113.5   71      181.0  400.0                            
     157     115       320.0   72      226.0  550.0                            
     158     116       2464.0  73      301.0  3500.0                           
     159     117       150.0   74       90.6  300.0                            
     160     118       164.0   75      295.5  500.0                            
     161     119       891.0   76      166.8  750.0                            
     162     120       685.0   77      244.0  1000.0                           
     163     121       551.5   78      336.0  1000.0                           
     164     122       565.5   79      141.0  900.0                            
     165     123        92.0   80      214.5  350.0                            
     166     124       106.0   81      347.0  500.0                            
     167     125       120.0   82      450.0  600.0                            
     168     126       134.0   83      284.5  500.0                            
     169     127       148.0   84      181.5  450.0                            
     170     128       162.0   85      352.5  600.0                            
     171     129       176.0   86      238.5  500.0                            
     172     130       176.0   87      269.8  500.0                            
     173     130       175.0   88      501.5  800.0                            
     174     129        92.5   45      138.0  350.0                            
     175     128       100.5   46      188.0  375.0                            
     ______________________________________                                    
RESULTS

Each of the compounds exhibit different properties.

Class 1 Polyoxyethylene glycols (i.e. b,c, and d are 0. )

The terminal hydroxyl groups are on polyoxyethylene groups, making them primary. This results in a less sterically hindered hydroxyl group and higher conversions to the halo ester than those compounds based upon the secondary hydroxyl group. Conversions of over 99 % are not uncommon. The polyoxyethylene group is hydrophyllic making the products based upon this group more water soluble and higher foamers compared to the other groups. These materials also tend to have the highest melting points compared to it's homologs in the other classes.

Class 2 Polyoxyethylene/polyoxypropylene/polyoxyethylene glycol (i.e. a is zero)

The terminal hydroxyl groups are on polyoxyethylene groups. making them primary. This results in a less sterically hindered hydroxyl group and higher conversions to the halo ester than those compounds based upon the secondary hydroxyl group. Conversions of over 99 % are not uncommon. The presence of the polyoxypropylene group in the center of the molecule introduces hydrophobic properties and surprisingly makes the products better fiber lubricants. The products are of intermediate water soluble, exhibit moderate foam, and provide good wetting properties compared to the homologs of other groups.

Class 3 Polyoxypropylene Compounds (a, c and d are each 0)

The terminal hydroxyl groups are on polyoxypropylene groups, making them secondary. This results in a more steric hindrance at hydroxyl group and lower conversions to the halo ester than those compounds based upon the primary hydroxyl group. Conversions of 93-95 % are achieved with longer reaction times. The presence of just the polyoxypropylene group in the molecule makes the products very hydrophobic and surprisingly makes the products outstanding defoaming fiber lubricants. The products are water insoluble, destroy foam, and provide minimal wetting properties compared to the homo logs of other groups.

Class 4 Polyoxypropylene/Polyoxyethylene/Polyoxypropylene glycol (i.e. d is zero )

The terminal hydroxyl groups are on polyoxypropylene groups, making them secondary. This results in a more steric hindrance and longer reaction times and somewhat lower conversions to the halo ester than those compounds based upon the primary hydroxyl group. The presence of the polyoxypropylene group in the terminal positions of the molecule introduces surprisingly liquidity, hydrophobicity, hydrolyric stability and lubrication properties when compared to the homo logs of other groups.

Consequently, based upon unexpected properties, the products based upon group 4 are the most preferred, followed by the products based upon the group 2 glycols.

The products based upon the alkylamido amines are preferred due to the fact that they have the best fiber lubrication properties of any class.

The products based upon the heterocyclic amines are also preferred due to the fact that they have the best non-yellowing softening properties of any class.

Claims

1. A quaternary compound which conforms to the following structure;

R.sup.2 is --C(O)--CH.sub.2 --R.sup.10;
a, b c and d are independently integers from 0 to 100, with the proviso that a+b+c+d be greater than 2;
R.sup.10 is ##STR11## where in; R.sub.9 is alkyl having from 6 to 20 carbon atoms.

2. A compound of claim 1 wherein b, c and d are each zero.

3. A compound of claim 1 wherein only d is zero.

4. A compound of claim 1 wherein a, c and d are each zero.

5. A compound of claim 1 wherein only a is zero.

6. A compound of claim 1 wherein R.sup.9 has 7 carbon atoms.

7. A compound of claim 1 wherein R.sup.9 has 9 carbon atoms.

8. A compound of claim 1 wherein R.sup.9 has 11 carbon atoms.

9. A compound of claim 1 wherein R.sup.9 has 13 carbon atoms.

10. A compound of claim 1 wherein R.sup.9 has 15 carbon atoms.

11. A compound of claim 1 wherein R.sup.9 has 17 carbon atoms.

12. A compound of claim 1 wherein R.sup.9 has 19 carbon atoms.

Referenced Cited
U.S. Patent Documents
2574537 November 1951 DeGroote et al.
3445440 May 1969 Susi et al.
3517045 June 1970 Susi et al.
3853907 December 1974 Edwards
4144122 March 13, 1979 Emanuelsson et al.
4215064 July 29, 1980 Lindemann et al.
4283542 August 11, 1981 O'Lenick et al.
4684736 August 4, 1987 Topfl
4800077 January 24, 1989 O'Lenick et al.
Patent History
Patent number: 5350858
Type: Grant
Filed: Jan 24, 1994
Date of Patent: Sep 27, 1994
Inventor: Antony J. O'Lenick, Jr. (Lilburn, GA)
Primary Examiner: Patricia L. Morris
Assistant Examiner: Jacqueline Haley
Application Number: 8/183,754
Classifications
Current U.S. Class: 548/3137
International Classification: C07D40312;