Hung window with snap-fit assembly
A window assembly which includes at least some components which may be assembled in a snap-fit manner. In certain example embodiments, a combination of rotation/pivoting insertion, and a snap-fit assembly engagement of one or more components may be utilized in assembly. For example, a component may be engaged with a portion of another component, and then rotated and/or pivoted about a pivot axis until a portion of the component becomes engaged with a part of the window in a snap-fit manner. The combined use of rotation/pivoting about a pivot axis and snap-fit engagement allows for self-alignment to be realized during assembly thereby simplifying the assembly process.
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This application claims priority on U.S. Provisional Application No. 60/470,897, filed May 16, 2003, the disclosure of which is hereby incorporated herein by reference.
This application relates to a window which may be assembled using a plurality of snap-fitting components. In certain example embodiments a single-hung window or the like may be assembled via a plurality of snap-fit steps. Such windows, which may be molded in certain example embodiments, may be used in the context of door windows, solarium windows, cottage windows, shed windows, residential home windows, and/or the like.
BACKGROUND OF THE INVENTIONHung windows are known in the art. For example, certain hung windows include a fixed glazing and a mobile glazing, where the mobile glazing may be moved relative to the fixed glazing during operation, repair or the like.
Unfortunately, certain components of typical window assemblies are often held together by fasteners which may require special tools to install/remove, and/or which lead to time-consuming assembly.
Certain snap-fit assemblies are also known in the window art. For example, see U.S. Pat. Nos. 4,753,056; 5,692,349 and 5,836,119, all of which are hereby incorporated herein by reference. Unfortunately, the snap-fit assemblies of these patents are often undesirable for one or more reasons such as alignment problems, efficiency of assembly problems, durability and/or longevity problems of the assembled product, security problems, and/or the like.
It will be appreciated by those skilled in the art that there exists a need in the art for a snap-fit window assembly design which is at least one of: (a) easy to assemble, (b) capable of realizing good security, (c) capable of providing self-alignment during assembly of components, and/or (d) durable and capable of realizing longevity.
BRIEF SUMMARY OF THE INVENTIONThis invention relates to a window assembly which includes at least some components which may be assembled in a snap-fit manner. The need for fasteners may be reduced and/or eliminated in certain embodiments.
In certain example embodiments, a combination of (i) rotation/pivoting insertion, and (ii) snap-fit assembly of one or more components is utilized. For example, a component may be engaged with a portion of another component, and then rotated and/or pivoted about a pivot axis until a portion of the component becomes engaged with a part of the window in a snap-fit manner. The combined use of rotation/pivoting about a pivot axis with snap-fit engagement has surprisingly been found to allow for self-alignment to be realized during assembly.
In certain example embodiments of this invention, there is provided a window comprising: a glazing at least partially supported by, and located partially between, first and second sash frames; and wherein the first sash frame comprises pivot means for pivotal engagement with the second sash frame, and snap-fit engagement means for snap-fit engagement with the second sash frame, so that said pivot means and snap-fit engagement means are for permitting the first sash frame to be attached and/or removed from the second sash frame by way of pivoting and snap-fit engagement and/or removal.
In other example embodiments of this invention, there is provided a window comprising: a glazing at least partially supported by, and located partially between, a mask and a frame member, each of the mask and frame member having an opening defined in a central area thereof; and wherein at least one of the mask and frame member comprises pivot means for pivotal engagement with the other of the mask and frame member, and snap-fit engagement means for snap-fit engagement with the other of the mask and frame member, so that said pivot means and snap-fit engagement means are for permitting said one of the mask and frame member to be attached and/or removed from the other of the mask and frame member by way of pivoting and snap-fit engagement and/or removal.
In still further example embodiments of this invention, there is provided a window comprising: a glazing at least partially supported by, and located partially between, first and second sash frames; a screen structure comprising a screen and a peripheral wall, wherein the screen structure is supported by at least a frame and/or mask member; and wherein the screen structure comprises pivot means for pivotal engagement with part of the window, and snap-fit engagement means for snap-fit engagement with the frame and/or mask member, so that said pivot means and snap-fit engagement means are for permitting the screen structure to be attached and/or removed from the frame and/or mask member by way of pivoting and snap-fit engagement and/or removal.
In still further example embodiments of this invention, there is provided a method of assembling a window, the method comprising: providing a glazing which is at least partially supported by a frame member; and pivotally engaging a mask with part of the frame member or a component supported by the frame member so as to define a pivot axis, and pivoting the mask about the pivot axis until another portion of the mask engages the frame member or a component supported by the frame member so as to provide a snap-fit connection between the mask and the frame member or a component supported by the frame member, with the glazing being located at least partially between at least part of the mask and at least part of the frame member.
In other example embodiments of this invention, there is provided window comprising: a fixed glazing at least partially covered by at least part of a fixed glazing mask; a movable glazing supported by, and located partially between, a movable glazing mask and a frame member, each of the movable glazing mask and frame member having an opening for viewing defined in a central area thereof; and wherein the movable glazing mask comprises pivot means for pivotal engagement with part of the fixed glazing mask so that when the pivot means of the movable glazing mask is engaged with the part of the fixed glazing mask the movable glazing mask is substantially pivoted about a pivot axis toward a final position; and wherein a screen structure is provided over at least part of the movable glazing mask, so that at least part of the movable glazing mask is located between respective parts of the screen structure and the movable glazing.
Any one of the example embodiments discussed above may or may not be used in combination with other of the example embodiments discussed above.
Each of the above-listed example embodiments may or may not be used in connection with other of the embodiments, in different aspects of the instant invention.
The patent or application file contains at least one drawing executed in color. Copies of this patent or patent application publication with color drawing(s) will be provided by the Office upon request and payment of the necessary fee.
Referring now more particularly to the accompanying drawings in which like reference numerals indicate like parts throughout the several views.
Certain example embodiments of this invention relate to window structures which utilize at least some snap-fit components. In certain example embodiments, a combination of (i) rotation/pivoting insertion, and (ii) snap-fit assembly of one or more components is utilized in assembling at least one component of the window. For example, a component may be engaged with a portion of another component, and then rotated and/or pivoted about a pivot axis until a portion of the component becomes engaged with another part in a snap-fit manner. The combined use of rotation/pivoting about a pivot axis and snap-fit engagement has surprisingly been found to allow for self-alignment to be realized during assembly. Thus, assembly of the window is easier, more efficient, less time consuming, and/or leads to fewer assembly-related problems (e.g., potential for misalignment is reduced). When a sash component is attachable (e.g., insertable) in such a manner, for example and without limitation, this may be advantageous in that the need for special attachment tools may be avoided and/or reduced, the sash component may be easily removable, and/or the sash component may be easily repairable.
In certain example embodiments, the snap-fit attachments may only be accessible from the interior of the window/building/door, and/or if the sash has been raised or removed. Each of these ways in which the snap-fit attachments may be accessed is based upon access or actions taken on the interior side of the window, thereby allowing for good security to be realized.
Windows according to certain example embodiments of this invention may be used in the context of door windows which may be used in garage doors or any other type of doors, solarium windows, cottage windows, home windows, or in any other suitable window application. Certain example embodiments of this invention relate to single-hung molded windows, although certain embodiments of this invention may be used in the context of other types of windows.
In certain example embodiments of this invention, each glazing 3 and 6 may be of the insulating glass (IG) window type so as to include a pair of spaced apart glass or plastic sheets. For example, glazing 3 as shown in other figures may include a pair of glass sheets 3a and 3b with space 3c defined therebetween. The space 3c may be filled with gas (e.g., argon) in certain example embodiments, although it need not be. In certain example embodiments, the space 3c may be at a pressure less than atmospheric, although it need not be in other embodiments. In a similar manner, glazing 6 may include a pair of glass sheets 6a and 6b with space 6c defined therebetween. While IG units are preferred in certain embodiments of this invention, other glazings may instead be used in other embodiments of this invention.
A color chart is set forth below for indicating the colors of certain components as shown in
In order to attach the exterior sash frame 5 to the interior sash frame 7, the hook-shaped member 5a of the exterior sash frame is engaged with an end of the inner side wall 7c of the interior sash frame having a protrusion thereon thereby defining a pivot axis (see the pivot axis “+” in
In alternative embodiments of this invention, only one projection and barb may be provided per sash frame, whereas in still further embodiments a barb from one of the sash frames 5, 7 may engage a recess in the other sash frame in order to accomplish to snap-fit attachment of sash frame 5 to sash frame 7. Such alternatives apply to all snap-fit connections herein in alternative embodiments of this invention.
Referring to
Still referring to
Thereafter, the window structure of
Various components of this invention may be made of different materials in different embodiments of this invention. However, in certain example embodiments, components such as masks 2 and/or 4, frame portions 5, 7, 8 and/or 9, may be made of or include polymer materials such as PVC, PP, and/or the like. Other polymer based materials may instead be used in other embodiments. Solid portions of the illustrated components may be formed by injection molding in certain embodiments of this invention.
The embodiment discussed above is for purposes of example. Thus, in other example embodiments of this invention, the male/female components for defining pivot means and snap-fit engagement means can be switched between components. As an example, in the
While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiment, it is to be understood that the invention is not to be limited to the disclosed embodiment, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.
Claims
1. A window comprising:
- at least one frame,
- a fixed glazing and a movable glazing, the movable glazing being movable relative to the fixed glazing,
- an exterior sash frame and an interior sash frame supported by the at least one frame, the movable glazing being supported by at least the interior sash frame, wherein the exterior sash frame comprises first pivot means for pivotal engagement with the interior sash frame, and first snap-fit engagement means for snap-fit engagement with the interior sash frame, so that said first pivot means and first snap-fit engagement means are for permitting the exterior sash frame to be attached and/or removed from the interior sash frame by way of pivoting and snap-fit engagement and/or removal,
- a glazing mask pivotally attached to the at least one frame proximate the fixed glazing, wherein the glazing mask includes second pivot means and second snap-fit means for permitting the glazing mask to be attached and/or removed from the at least one frame by way of pivoting and snap-fit engagement and/or removal,
- means for permitting the combination of the exterior sash frame and interior sash frame, in an engaged state, to be pivotally connected to the at least one frame, so as to permit the combination of the exterior and interior sash frames to be attached and/or removed from the at least one frame by way of pivoting, and
- a mobile sash mask including third pivot means for allowing the mobile sash mask to be pivotally inserted and attached over at least part of the combination of the exterior and interior sash frames.
2. The window of claim 1, further comprising a screen including fourth pivot means for allowing the screen to the glazing mask and over at least part of the movable glazing.
3. The window of claim 1, wherein the pivot means is a hook-shaped member of the exterior sash frame, and wherein the hook-shaped member of the exterior sash frame engages an end of a projection of the interior sash frame so that a pivot axis about which the exterior sash frame pivots is partially surrounded by the hook-shaped member.
4. The window of claim 1, wherein the snap-fit engagement means of the exterior sash frame comprises at least one projection which supports a barb, wherein the barb is for engagement with a recess and/or opposing barb of the interior sash frame.
5. The window of claim 1, wherein the snap-fit engagement means of the exterior sash frame comprises first and second projections which support at least first and second barbs, respectively, wherein the first and second projections are for engagement with respective recesses and/or opposing barbs of the interior sash frame.
6. The window of claim 1, wherein the interior sash frame includes a channel defined between first and second approximately parallel side walls, and wherein said pivot means of the first sash frame engages with at least one of the side walls.
7. A window comprising:
- at least one frame,
- a fixed glazing and a movable glazing, the movable glazing being movable relative to the fixed glazing,
- an exterior sash frame and an interior sash frame supported by the at least one frame, the movable glazing being supported by at least the interior sash frame, wherein the exterior sash frame pivotally engages the interior sash frame, and snap-fit engages the interior sash frame, so that the exterior sash frame is pivotally attached and/or removed from the interior sash frame,
- a glazing mask pivotally attached to the at least one frame proximate the fixed glazing,
- wherein the combination of the exterior sash frame and interior sash frame, in an engaged state, is pivotally connected to the at least one frame, so as to permit the combination of the exterior and interior sash frames to be attached and/or removed from the at least one frame by way of pivoting, and
- a mobile sash mask pivotally inserted and attached over at least part of the combination of the exterior and interior sash frames.
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Type: Grant
Filed: Jul 11, 2003
Date of Patent: Aug 1, 2006
Patent Publication Number: 20040226234
Assignee: Industries Covers Inc. (Quebec)
Inventor: Helmut Schmidt (Unionville)
Primary Examiner: Basil Katcheves
Assistant Examiner: Chi Q. Nguyen
Attorney: Nixon & Vanderhye P.C.
Application Number: 10/616,963
International Classification: E06B 3/988 (20060101);