Self-dispersing particles and methods for making and using the same
A method of modifying a particle that includes reacting a reactive compound having an X—[Y]n reactive group with a secondary compound N—S-ZM to form a substituted reactive intermediate [Y]a—X—(N—S-ZM)b, and reacting the particle with the substituted reactive intermediate [Y]a—X—(N—S-ZM)b to attach the substituted reactive intermediate to the surface of the particle to form a surface modified particle. The particle may comprise at least one of a dye particle, an inorganic pigment particle, an additive, or a combination thereof. X may be a sulfonyl, phosphoryl, or 1,3,5-triazinyl group. Y may be a halogen leaving group. N may be a nucleophilic group. S may be an organic group. ZM may be an ionizable end group. Also, n is an integer between 1 and 3, b is an integer between 1 and 3, and a=n−b. When n is equal to or greater than b, and wherein if b is 2 or 3, each N—S-ZM can be the same or different.
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The present application claims priority to U.S. Provisional Patent Application No. 61/167,419 filed Apr. 7, 2009, the entire contents of which are herein incorporated by reference.
FIELD OF USEThe present invention relates to the surface modification of particles, and more particularly, dye particles (e.g., a solvent dye, a disperse dye, a water insoluble dye, a sparingly soluble dye, or a combination thereof), inorganic pigment particles, and additives (e.g., a sublimable UV absorber or a sublimable optical brightener) to form a self-dispersing particle. The invention further relates to end use applications for the self-dispersing particles including, but not limited to, coatings, metal coatings, paints, papers, adhesives, latexes, toners, textiles, fibers, plastics (flexible films and bulk materials), cosmetics, and inks. Specific examples of inks include, without limitation, printing ink for paper, textiles, polyesters, fibers, plastics (flexible films and bulk materials), metals, metal deco and plastics, UV curing, wood stains, writing instruments, felt pens, sublimation printing on man-made fibers, coated natural fibers, coated materials, plastics, coated hard substrates, and color filters. Other examples of end uses include, without limitation, printing ink for sublimation printing, transfer, direct and inkjet printing applications.
INTRODUCTIONAqueous dispersions comprising dye particles, inorganic pigment particles, and additives may offer several advantages over water-soluble dyes when it comes to end applications including, but not limited to, inks, coatings, paints, papers, adhesives, latexes, toners, textiles, fibers, wood stains, color filters, cosmetics, and plastics. For example, they may exhibit at least one of greater optical density and edge acuity compared to water-soluble dyes. Additionally, dye particles and additives showing sublimation properties generally can only be printed as dispersions. Unfortunately, these particles can also have a propensity to settle during storage, thus initially limiting their use in demanding applications such as inkjet inks. Good stability of dye particle-based inks may be difficult to obtain.
Stabilization of the dye particles in suspension has been obtained using dispersant-stabilization (i.e., providing steric and/or electrostatic stabilization), and the result, although industrially applicable, only has a limited shelf life. The advent of media mills to grind particles to sub-micron level combined with dispersants for colloidal stability has propelled the use of dye dispersions in inkjet ink formulations. However, dispersants can increase the viscosity of dispersions such that it becomes difficult to jet inks containing the dispersions from small orifices in an inkjet print head. Moreover, dispersants can add significant cost to the preparation of the materials listed above and are therefore economically unfavorable as well. Dispersants are generally not covalently bonded to the surface of the dye and therefore, stabilization may be compromised.
Accordingly, a need remains for self-dispersed particles that can overcome at least some of the problems typically associated with current end applications comprising current dye particle systems (e.g., current water-soluble dye-based systems and current dye particle systems employing dispersants).
SUMMARYIn one aspect, a method is provided of modifying a particle. The method may comprise reacting a reactive compound having an X—[Y]n reactive group with a secondary compound N—S-ZM to form a substituted reactive intermediate [Y]a—X—(N—S-ZM)b, and reacting the particle with the substituted reactive intermediate [Y]a—X—(N—S-ZM)b to attach the substituted reactive intermediate to the surface of the particle to form a surface modified particle. The particle may comprise at least one of a dye particle, an inorganic pigment particle, an additive, or a combination thereof. X may be a sulfonyl, phosphoryl, or 1,3,5-triazinyl group. Y may be a halogen leaving group. N may be a nucleophilic group. S may be an organic group. ZM may be an ionizable end group, and n is an integer between 1 and 3, b is an integer between 1 and 3, and a=n−b, wherein n is equal to or greater than b, and wherein if b is 2 or 3, each N—S-ZM can be the same or different.
In another aspect, another method of modifying a particle is provided. The method may comprise attaching a reactive compound group to a surface of the particle. The particle may comprises at least one of a dye particle, an inorganic pigment particle, an additive, or a combination thereof. Subsequently, the reactive group may be displaced with an organic substrate having an ionizable end group. The particle may be selected from the group consisting of Disperse Blue 14, Disperse Blue 19, Disperse Blue 72, Disperse Blue 334, Disperse Blue 359, Disperse Blue 360, Disperse Orange 25, Disperse Yellow 54, Disperse Yellow 64, Disperse Red 55, Disperse Red 60, Macrolex Red H, Disperse Brown 27, Solvent Blue 67, Solvent Blue 70, Solvent Red 49, Solvent Red 146, Solvent Red 160, Solvent Yellow 162, Solvent Violet 10, Solvent Black 29, Acid Yellow 204, Acid Yellow 151, Acid Orange 60, Acid Red 182, Acid Red 357, Acid Red 359, Acid Blue 193, Acid Brown 355, Acid Violet 90, Acid Black 172, Acid Black 194, Acid Black 52, Acid Black 60, titanium (IV) oxide, iron (III) oxide, and zinc oxide.
In a further aspect, an additional method of modifying a particle is provided. The method may comprise attaching a reactive group X—Y to a surface of the particle. The particle may comprise at least one of a dye particle, an inorganic pigment particle, an additive, or a combination thereof. Subsequently, the method comprises displacing Y with an organic substrate N—S-ZM to form a surface-modified particle having attached X—N—S-ZM; wherein X is a sulfonyl, phosphoryl, or 1,3,5-triazinyl group; Y is fluorine, chlorine, bromine, or iodine; N is an amine, an imine, a pyridine, or a thiol group; S is substituted or unsubstituted alkyls, aryls, or polymer chains having a molecular weight range from about 300 to about 8000; Z is a carboxyl, sulfonyl, phenolic, phosphoryl, ammonium, trimethylammonium, or tributylammonium group; and M is a halide, a negatively charged ion, a proton in salt form, or a cation in salt form.
In yet a further aspect, provided is a surface modified that may comprise a dye particle, an inorganic pigment particle, an additive, or a combination thereof having about 0.1 to about 0.8 mMoles of active hydrogen per gram of particle.
In another aspect, provided is a surface modified particle that may comprise a particle comprising at least one of a dye particle, an inorganic pigment particle, an additive, or a combination thereof and a total amount of alkali metal equivalent to about 0.1 to about 0.8 mMoles of active hydrogen per gram of particle.
In an additional aspect, provided is a modified particle that may comprise at least one of a dye particle, an inorganic pigment particle, an additive, or combination thereof; and a group comprising (N—S-ZM) attached thereto, wherein N is a nucleophilic group; S is an organic group; and ZM is an ionizable end group.
Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items.
It also is understood that any numerical range recited herein includes all values from the lower value to the upper value. For example, if a concentration range is stated as 1% to 50%, it is intended that values such as 2% to 40%, 10% to 30%, or 1% to 3%, etc., are expressly enumerated in this specification. These are only examples of what is specifically intended, and all possible combinations of numerical values between and including the lowest value and the highest value enumerated are to be considered to be expressly stated in this application.
In one aspect, the invention may provide a method of modifying a particle that may include reacting cyanuric chloride with about three equivalents of a secondary compound or a mixture of secondary compounds to displace all reactive chlorines to form a substituted triazine. The substituted triazine may be reacted with a surface of a particle to form a self-dispersing particle.
In another aspect, the invention may provide a method of modifying a particle that may include reacting a reactive compound having an X—[Y]n reactive group with a secondary compound N—S-ZM to form a substituted reactive intermediate [Y]a—X—(N—S-ZM)b. The method may also include reacting a particle with the substituted reactive intermediate [Y]a—X—(N—S-ZM)b to attach the substituted reactive intermediate to the surface of the particle to form a self-dispersing particle. X represents a 1,3,5-triazinyl group. Y may be a leaving group such as a halogen, N may be a nucleophilic group, S may be an organic group, and ZM may be an ionizable end group. Also, n may be an integer between 1 and 3, b may be an integer between 1 and 3, and a=n−b. When n is equal to or greater than b, and if b is 2 or 3, each N—S-ZM can be the same or different.
In a further aspect, the invention may provide a method of modifying a particle that may include attaching a reactive group X—Y to a surface of a particle. Subsequently Y may be displaced with an organic substrate N—S-ZM to form a self-dispersing particle having attached X—S-ZM. X represents a 1,3,5-triazinyl group. Y may be a leaving group such as fluorine, chlorine, bromine, or iodine. N may be an amine, an imine, a pyridine, or a thiol group. S may be substituted or unsubstituted alkyls, aryls, or polymer chains having a molecular weight range from about 300 to about 8000. Z may be a carboxyl, sulfonyl, phenolic, phosphoryl, ammonium, trimethylammonium, or tributylammonium group. M may be a halide, a negatively charged ion, a proton in salt form, or a cation in salt form.
In another aspect, the invention may provide a method of modifying a particle that may include milling and dispersing a particle with a grinding aid to form a particle dispersion. The method may also include reacting a reactive compound having an X—[Y]n reactive group with a secondary compound N—S-ZM to form a substituted reactive intermediate [Y]a—X—(N—S-ZM)b. The method may also include reacting a dispersion with the substituted reactive intermediate [Y]a—X—(N—S-ZM)b to attach the substituted reactive intermediate to the surface of the particle to form a self-dispersing particle. The method may also include purifying the self-dispersing particle to remove impurities, including the grinding aid. X represents a 1,3,5-triazinyl group. Y may be a leaving group such as a halogen, N may be a nucleophilic group, S may be an organic group, and ZM may be an ionizable end group. Also, n may be an integer between 1 and 3, b may be an integer between 1 and 3, and a=n−b. When n is equal to or greater than b, and if b is 2 or 3, each N—S-ZM can be the same or different.
In a further aspect, the invention may provide a method of modifying a particle that may include reacting cyanuric chloride with about three equivalents of a secondary compound or a mixture of secondary compounds to displace all reactive chlorines to form a substituted triazine. The substituted triazine may be reacted with a particle dispersion (D)(R) that may include particle (D), a dispersant or polymer (R), and water to form a self-dispersing particle. The method may also include adding additional polymer to a particle dispersion. The additional polymer may be the same or different than (R). The self-dispersing particle may have attached at least one of the substituted triazine(s), (R), and additional polymer. The particle dispersion (D)(R) may optionally be formed by milling and dispersing a particle. The method may also include purifying the self-dispersing particle to remove impurities, including the unattached dispersant and/or polymer. Each secondary compound can be the same or different. The group R may be an oligomer, polymer, polymeric resin, dispersant or binder already present in a raw particle dispersion; an oligomer, polymer, polymeric resin, dispersant or binder added to a raw particle; additional oligomer, polymer, polymeric resin, dispersant or binder added to a raw particle dispersion; or combinations thereof.
In one embodiment, the invention provides a method of modifying a particle. The method may include attaching an organic group with charged end groups (negative or positive) through the intermediacy of a reactive molecule to produce a surface stabilized modified particle. Without being limited by theory, it is believed that the stabilization is achieved by repulsion forces which are generated by an even distribution of similarly charged groups, which are covalently attached on sub micron sized particles.
In yet another embodiment, the invention provides a dispersion that includes a self-dispersing particle that has been formed by a reaction of a particle with a reactive intermediate that has been attached to suitable organic molecules as described above. The selection of reactive intermediates that are stable in an aqueous environment is another aspect of the present invention.
In another embodiment, the invention provides a method of modifying a particle that may include attaching a reactive group to a surface of a particle and subsequently displacing the reactive group with an organic substrate having an ionizable end group.
In a further embodiment, the invention provides a dispersion that includes a self-dispersing particle comprising about 0.1 to about 10 mMoles of sulfur and about 0.1 to about 10 mMoles of active hydrogen per gram of particle, and water
In another aspect, the invention provides an oligomer, polymer, polymeric resin, dispersant or binder attachment to a particle or self-dispersing particle, which enhances at least one durability property such as crock fastness (water fastness), and rub resistance, as well as color depth. These properties are relevant to certain of the applications discussed herein, such as digital printing. Fast print speeds and small jet volumes (2-5 pico liters) also dictate low viscosity ink formulations particularly for thermal ink jetting. Attaching the oligomer, polymer, polymeric resin, dispersant or binder reduces the quantity requirement. Additionally, the polymer stays with the particle, and therefore, affords low viscosity formulations with comparable results.
Method for Making Self-Dispersing Particles
One aspect of the present invention relates to a method for making stable, self-dispersing particles.
As used herein, the term “particle” refers to a water-insoluble component. The particle may comprise at least one of a dye particle, an inorganic pigment particle, an additive, or a combination thereof.
As used herein, the term “dye particle” is meant to comprise at least one of a solvent dye, a disperse dye, a water insoluble dye, a sparingly soluble dye, or a combination thereof. Dye particles may be used to impart color to a substrate. Examples of substrates may include, but are not limited to, plain or coated paper, film and other receiving media like textiles (e.g., woven, non woven, knitwear, etc.). Dye particles may be in the form of fine dispersions.
As used herein, the term “inorganic pigment particle” is meant to comprise an inorganic colorant used to impart color to a substrate such as plain or coated paper, film and other types of receiving media. The inorganic pigment particle may also impart color to cosmetic formulations. Inorganic pigment particles may be white, black as well as other colors.
As used herein, the term “additive” is meant to comprise a non-dye molecule or particle or a non-pigment molecule or particle that can improve or provide certain properties in an end product. Examples of additives include, but are not limited to, non-dye molecules such as sublimable UV absorbers or sublimable optical brighteners. Additives may be colorless.
As used herein, the term “self-dispersing” particle means a particle having stabilizing groups covalently attached to its surface such that the particle forms a stable aqueous dispersion in the absence of any additional dispersing agents.
As used herein, the term “stable” means that on aging the dispersion will undergo minimal changes as demonstrated by less than 10% change in measured critical properties (such as at least one of mean particle size, viscosity, surface tension and pH) when stored at ambient temperature over a period of at least about three months to six months to two years. Accelerated test methods include a heat stability test at about 60° C. for at least about one week or a heat stability test at about 60° C. for at least about four weeks. The self-dispersing particles show an unchanged color yield upon sublimation on a man-made fiber (example: polyester).
In some embodiments, “attached,” “attaching,” or “attachment” may be direct or indirect.
In a first embodiment, the method for making a self-dispersing particle generally comprises (1) reacting a particle (D) with a reactive compound having an X—Y reactive group and a halogen-containing reagent to attach the reactive group X—Y to the surface of the particle (D), and thereby form a particle reactive intermediate (D)X—Y; and (2) reacting the particle reactive intermediate (D)X—Y with a secondary compound N—S-ZM to form a self-dispersed particle (D)-X—S-ZM (“the substitution step”). One example of this embodiment may include, without limitation, a method of modifying a particle that may comprise attaching a reactive group X—Y to a surface of a particle; and subsequently displacing Y with an organic substrate N—S-ZM to form a self-dispersing particle having attached X—S-ZM.
In a second embodiment, the method for making the self-dispersing particle (D)-X—S-ZM may comprise (1) reacting a reactive compound having an X—Y reactive group with a secondary compound N—S-ZM to form a substituted reactive intermediate X—S-ZM (“the substitution step”); and (2) reacting a particle (D) with the substituted reactive intermediate X—S-ZM to attach the substituted reactive intermediate X—S-ZM to the surface of the particle using a secondary displacement reaction to form a self-dispersing particle (D)-X—S-ZM. One example of this embodiment may include, without limitation, a method of modifying a particle that may comprise reacting a reactive compound having an X—[Y]n reactive group with a secondary compound N—S-ZM to form a substituted reactive intermediate [Y]a—X—(S-ZM)b; and reacting a particle with the substituted reactive intermediate [Y]a—X—(S-ZM)b to attach the substituted reactive intermediate to the surface of the particle to form a self-dispersing particle; wherein n is an integer between 1 and 3; b is an integer between 1 and 3; and a=n−b; wherein n is equal to or greater than b, and wherein if b is 2 or 3, each N—S-ZM may be the same or different. In one embodiment, if b is 2 or 3, each N—S-ZM may be different.
In a third embodiment, the method for making the self-dispersing particle (D)-X—S-ZM may comprise (1) reacting a reactive compound having an X—Y reactive group with a secondary compound N—S-ZM to form a first substituted reactive intermediate X—S-ZM (“the substitution step”); (2) reacting a reactive compound having an X—Y reactive group with a different secondary compound N2-S2-Z2M2 from step (1) to form a second substituted reactive intermediate X—S2-Z2M2 (“the substitution step”); (3) reacting a particle (D) with the substituted reactive intermediates X—S-ZM and X—S2-Z2M2 to attach the substituted reactive intermediates to form a self-dispersed particle Z2M2-S2-X-(D)-X—S-ZM. Optionally S-ZM and S2-Z2M2 could be the same and all reactive groups will be substituted. The final attachment to the particle surface could be one of radical assisted disproportionation reaction.
In a fourth embodiment, the method for making the self-dispersing particle (D)-X—S-ZM may comprise (1) using a grinding aid and milling and dispersing a particle to form an aqueous particle dispersion; (2) reacting a reactive compound having an X—Y reactive group with a secondary compound N—S-ZM to form a first substituted reactive intermediate X—S-ZM (“the substitution step”); (3) reacting a reactive compound having an X—Y reactive group with a different secondary compound N2-S2-Z2M2 from step (2) to form a second substituted reactive intermediate X—S2-Z2M2 (“the substitution step”); (4) reacting a particle (D) pre-milled with a grinding aid with the substituted reactive intermediates X—S-ZM and X—S2-Z2M2 to attach the substituted reactive intermediates X—S-ZM and X—S2-Z2M2 to the surface of the particle using a radical initiated reaction to form a self-dispersing particle Z2M2-S2-X-(D)(R)—X—S-ZM; and (5) purifying the self-dispersed particle to remove impurities, including the grind aid. Optionally S-ZM and S2-Z2M2 could be the same.
In a fifth embodiment, the method for making a self-dispersing particle (D)(R)—X—S-ZM may comprise (1) optionally milling and dispersing a particle to form an aqueous particle dispersion (D)(R), the aqueous particle dispersion (D)(R) comprising particle (D), a dispersant or polymer (R) and water; (2) reacting cyanuric chloride with about three equivalents of a secondary compound SZM or a mixture of secondary compounds (SZM, S2Z2M2 and S3Z3M3) to displace all reactive chlorines to form a substituted triazine; (3) reacting the substituted triazine with the aqueous particle dispersion (D)(R) to form a self-dispersed particle (D)(R)—X—S-ZM, —X—S2-Z2M2, —X—S3-Z3M3, wherein one or more of X—S-ZM, —X—S2-Z2M2, —X—S3-Z3M3 is attached to (D)(R); and 4) purifying the self-dispersed particle to remove impurities, including the unattached dispersant. Optionally S-ZM, —S2-Z2M2, S3-Z3M3 could be the same or different. In this embodiment, X may be a triazine group.
In a sixth embodiment, a particle dispersion stabilized with polymer additives may be used for making the self-dispersing particle (D)(R)—X—S-ZM instead of the solid particle.
During the substitution step, at least one leaving group Y of the X—Y reactive group is substituted with the secondary compound N—S-ZM. In one example, without limitation, during the substitution step, at least one chlorine of the cyanuric chloride is substituted with the secondary compound N—S-ZM. N is a nucleophilic group including, without limitation, an amine, an imine, pyridine, or thiol. S may include, without limitation, organic groups such as, substituted or unsubstituted, alkyls, aryls and polymer chains having from about 1 to greater than 100 carbons or having a molecular weight range from about 300 to about 8000, and in the case of stabilization by negative charge, ZM is an acidic tail group, wherein Z may be, without limitation, carboxyl, sulfonyl, phenolic, and phosphoryl and M may be either a proton or a cation if it is present as a salt form.
The substitution reaction may impart charge and bulk to the surface of the particle. The substitution step may take place in an aqueous media. The choice of functional groups at the acidic tail is dictated by the final application while the functional groups at the basic head must have sufficient nucleophilicity to displace the leaving group Y. In one example, without limitation, the functional groups at the basic head must have sufficient nucleophilicity to displace the chlorine in cyanuric chloride. The secondary compound may comprise polymers, amines, amino acids, alcohols, thiols, and combinations thereof. Examples of secondary compounds (N—S-ZM and N2-S2-Z2M2, N3—S3-Z3M3) include, without limitation, amino benzoic acids, amino benzene sulfonic acids, amino phenols, amino sulfonic acids, polyethoxylated amino acids, sodium sulfanilate, sulfanilic acid, sodium p-aminobenzoate, p-aminophenol, ethyl 4-aminobenzoate, taurine, oleic acid (amino), sodium aminooleate, tetramethylammonium 4-aminobenzoate, and sodium 4-aminophenolate. Additional secondary compounds include organic polymeric substrates. Examples of organic polymeric substrates may include, without limitation, SMA (polystyrene-co-maleicanhydride resins), poly(styrene-co-maleic anhydride) cumene terminated resins, PEI, PEHA, SA (styrene-acrylic), pentaethylenehexamine, linear alkyl and branched ethoxy and propoxy chain polymers with a known molecular weight range of 300-3000 MW, available from Huntsman Chemicals under the trade name “Surfonamines,” linear polyethoxy polymeric amines, linear propoxy polymeric amines, styrene acrylic copolymers available from BASF under the trade name “Joncryls,” and polyethyleneimines sold under the trade name “Epomines.”
In the case of stabilization by positive charge, ZM may be a positively charged quaternary ammonium type tail group, wherein Z may be, without limitation, ammonium, trimethylammonium, and tributylammonium, and M may be a halide or any negatively charged ion. Examples of secondary compounds N—S-ZM, N2-S2-Z2M2, and N3-S3-Z3M3 include, without limitation, simple diamino aromatics or cationic polymers consisting of polyethyleneimines, polyguanidines, quaternary ammonium compounds etc.
The final self-dispersing particle may be represented by the formula (D)-X—S-ZM for the first and second embodiments. In some instances, there may be multiple —S-ZMs attached to the particle that comprise different secondary compounds. For the third embodiment, the final self-dispersing particle may be represented by the formula Z2M2-S2-X-(D)-X—S-ZM. For the fourth embodiment, the final self-dispersing particle may be represented by the formula Z2M2-S2-X-(D)(R)—X—S-ZM. For the fifth embodiment, the final self-dispersing particle may be represented by the formula (D)(R)—X—S-ZM, —X—S2-Z2M2, —X—S3-Z3M3, wherein one or more of X—S-ZM, —X—S2-Z2M2, —X—S3-Z3M3 is attached to (D)(R). For the sixth embodiment, the final self-dispersing particle may be represented by the formula (D)(R)—X—S-ZM. And finally, the use of “2” or “3” to modify N, Z, M and S is meant to denote that N, Z, M and S and MN2, Z2, M2 and S2 and N3, Z3, M3 and S3 may be the same or different from each other. N2, Z2, M2 and S2 and N3, Z3, M3, and S3 may be selected from the same options set forth above with respect to N, Z, M and S.
R may be an oligomer, a polymer, a polymeric resin, a dispersant or binder. In one embodiment, a dispersant may be a polymer with functional groups that may be activated to form a radical and attach to the surface of the particles. R may be an oligomer, a polymer, polymeric resin, dispersant or binder already present in a raw particle dispersion; an oligomer, a polymer, polymeric resin, dispersant or binder added to a raw particle; additional polymer, polymeric resin, dispersant or binder added to a raw particle dispersion; or combinations thereof. Specific examples of polymers include, but are not limited to SMA (polystyrene-co-maleicanhydride resins), poly(styrene-co-maleic anhydride) cumene terminated resins, PEI, PEHA, SA (styrene-acrylic), pentaethylenehexamine, linear alkyl and branched ethoxy and propoxy chain polymers with a known molecular weight range of 300-3000 MW, available from Huntsman Chemicals under the trade name “Surfonamines,” linear polyethoxy polymeric amines, linear propoxy polymeric amines, styrene acrylic copolymers available from BASF under the trade name “Joncryls,” polyethyleneimines sold under the trade name “Epomines,” and PU resins such as these made by Alberdingk, Bayer (Impranil), Huntsman Specialty (Dicrylan).” Specific examples of oligomers include urethane-acrylates, polyester-acrylates, and PEG-acrylates (from Cytec, Sartomer, Rahn).
To help illustrate the invention, a specific example of the second embodiment is provided below, wherein D represents a particle.
To help illustrate the invention, a specific example of the third embodiment is provided below, wherein D represents a particle.
To help illustrate the invention, a specific example of the fifth embodiment is provided below, wherein D represents a particle and R represents a polymer, polymeric resin or dispersant.
More generally speaking, self-dispersing particles may be formed by milling raw particles or a wet press cake to a fine grind (typically less than about 200 nm) and subsequently attaching small organic molecules as stabilizing groups. Surface modification chemistries, including those described herein, may also be used on raw particle dispersions that comprise raw particle, a dispersant, and water. A raw particle may be dispersed as known in the art using one or several dispersant(s) and additives to form a raw particle dispersion. The raw particle dispersion, rather than the raw particle (e.g., in powder form), may be used in the surface modification techniques described herein, as well as other surface modification techniques that are well known in the art. In addition, raw particle dispersions and raw particle may be used together in the surface modification techniques described herein. Any combination of raw particles, raw particle dispersions, self-dispersing particles, and self-dispersing particles from raw particle dispersions, may be used in the surface modification techniques described herein.
In using any of the previous surface modification chemistries to modify a raw particle dispersion, the dispersant in the raw particle dispersion, as well as the compounds described above, may attach to the surface of the raw particle during the surface modification. In this way, dispersants capable of forming radicals and substituted reactive intermediates (for example, X—S-ZM) may be attached to the surface of the particle simultaneously. This may form a stable particle dispersion. Any remaining dispersant that does not attach to the surface of the particle during the surface modification process, i.e., any dispersant that is only adsorbed by the particle, and not attached, may be removed through a purification process.
In one embodiment, the commercial particle dispersion may be modified without any milling required. If smaller particles are desired, then the dispersion may be milled prior to or at any point during the attachment process. For example, a Buhler micro media mill may be used. In a further embodiment, the dispersant may be added to a raw particle and the particle and dispersant may then be milled prior to or at any point during the attachment process. In yet a further embodiment, the dispersant may be added to a raw particle and the particle and dispersant may then be milled, or a raw particle dispersion may be milled, and before or at any point during milling, additional polymer or substituted reactive intermediate may be added. A grind aid may also be milled with the raw particle and dispersant. The amount of dispersant added may be controlled to affect the final amount of dispersant attached to the surface of the particle. Milling performed prior to chemical treatment may allow the use of common mill chambers and parts while preventing re-agglomeration during the attachment process.
The particle modified by using this process may have a lower viscosity and higher surface tension than conventionally dispersed particles.
In some, but not all embodiments, the methods, modified particles, or dispersions comprising the modified particles may exclude elemental and alloyed metals, polymers (e.g., polyurethanes), clays, sol gels, plastic beads, or latex paints.
The embodiments of the invention are discussed in more detail below. Generally, the methods for making the self-dispersing particle begins with selecting a source of particle.
Particles
Dye particles that may be surface modified according to the present invention include all dyestuffs that are considered disperse and solvent dyes according to the Color Index. Dye particles that may be surface modified according to the present invention may include, but are not limited to, Disperse Blue 14, Disperse Blue 19, Disperse Blue 72, Disperse Blue 334, Disperse Blue 359, Disperse Blue 360, Disperse Orange 25, Disperse Yellow 54, Disperse Yellow 64, Disperse Red 55, Disperse Red 60, Macrolex Red H, Disperse Brown 27, Solvent Blue 67, Solvent Blue 70, Solvent Red 49, Solvent Red 146, Solvent Red 160, Solvent Yellow 162, Solvent Violet 10, Solvent Black 29, Acid Yellow 204, Acid Yellow 151, Acid Orange 60, Acid Red 182, Acid Red 357, Acid Red 359, Acid Blue 193, Acid Brown 355, Acid Violet 90, Acid Black 172, Acid Black 194, Acid Black 52, and Acid Black 60. Other suitable materials are available under the trade names Macrolex (available from Lanxess) and Elbasol.
Examples of commercial aqueous dye particle dispersions (D)(R) that may be used in the present invention, include, but are not limited to, Bafixan (BASF), Foron (Clariant), Transcorona (Huber), and Papicel (Eastwell). Examples of dye particle dispersions available from Sensient Imaging Technologies—Specialty Inks and Colors (Switzerland) include, but are not limited to, the Teraprint, Subli, and Elvajet products.
The quality of dye particles utilized may have an impact on the critical properties of the dispersion such as mean particle size, opacity, color shade, stability, etc. However, in one embodiment of the present invention, it is possible to use lower quality dye particles in the surface modification techniques of the present invention and produce a finished product that is of good quality. In the process of purifying the self-dispersing dye particles of the present invention, impurities from the raw dye particles or raw dye particle dispersions may be removed.
Dye powders and dyes in wet press cakes are available in a variety of particle sizes. Generally, smaller particle sizes are associated with larger surface areas, and larger surface areas can accommodate a higher concentration of hydrophilic surface groups, which ultimately enhance the dispersing ability of the dyes in aqueous-based media. Therefore, particle size can influence the dispersing ability of a self-dispersing dye particle. For example, the average primary particle size of a typical disperse dye in dry powder is between about 0.1 and 100 microns, particularly about 1 and 20 microns. Dye particles with large dimensions may be comminuted to a desired size either before or during surface modification using any number of techniques known to those skilled in the art. Such techniques may include, but are not limited to, a ball mill, an attritor, a flow jet mixer, an impeller mill, a colloidal mill and a sand mill (e.g., one commercially sold under the trade name ‘Super Mill’, ‘Agitator Mill’, ‘Dyno-mill’ or ‘Beads Mill’). Mill media may include, but are not limited to, glass beads, zirconia beads and stainless steel beads. Mill media may comprise particles ranging in size from about 0.01 mm to about 5 mm, particularly from about 0.1 mm to about 3 mm.
Inorganic pigment particles that may be surface modified according to the present invention may include, but are not limited to, metal oxides, metal borates, metal sulfates, metal sulfides, metal chromates, metal carbonates, metal selenides, and combinations thereof. In some embodiments, suitable inorganic pigments can include, for example, titanium (IV) oxide, iron (III) oxide, zinc oxide, or combinations thereof.
Other inorganic pigments that may be surface modified according to the present invention may include, without limitation, pigments that have been FDA approved. These may be suitable for cosmetic applications. Acceptable inorganic pigments that may be used incosmetics may be found in 21 C.F.R. §§70-82, which are hereby incorporated by reference.
Particles are available in a variety of particle sizes. Generally, smaller particle sizes are associated with larger surface areas, and larger surface areas can accommodate a higher concentration of hydrophilic surface groups, which ultimately enhance the dispersibility of the pigment in aqueous-based media. Therefore, particle size can influence the dispersibility of a surface-modified particle. For example, the average primary particle size of particles in the present invention may be less than about 50 nm, particularly less than about 30 nm, particularly less than about 20 nm, and more particularly less than about 10 nm. Aggregates of particles may be less than about 200 nm, particularly less than about 150 nm, and more particularly less than about 100 nm. The surface area of particles may be greater than about 100 m2/g, particularly greater than about 150 m2/g, and more particularly greater than about 200 m2/g. Particles with larger dimensions may be comminuted to a desired size either before or during surface modification using any number of techniques known to those skilled in the art. Such techniques may include, but are not limited to, a ball mill, an attritor, a flow jet mixer, an impeller mill, a colloidal mill and a sand mill (e.g., one commercially sold under the trade name ‘Super Mill’, ‘Agitator Mill’, ‘Dyno-mill’ or ‘Beads Mill’). Mill media may include, but are not limited to, glass beads, zirconia beads, plastic beads and stainless steel beads. Mill media may comprise particles ranging in size from about 0.01 mm to about 5 mm, suitably from about 0.1 mm to about 3 mm. If the pigment is easily crumbled, a rotary homogenizer or an ultrasonic homogenizer may be used to reduce particle size.
In some instances, prior to the creation of the self-dispersing particles, the particle may be wetted and milled to nano-sized particles and dispersed using a grind-aid and/or a polymeric resin. The particle may be in powder or wet cake form prior to milling with the aid of a grind aid. The milling may take place prior to, at any point during, or after the reaction with the substituted reactive intermediate or additional polymer. After the attachment reaction is complete, unattached grind-aid/resin may be removed using purification methods that are known to those skilled in the art, forming a dispersion containing primarily the modified pigment with attached substrates and water. Examples of grind aids include, but are not limited to Triton X-100 (available from Ashland Inc., Dublin, Ohio), Igepal CA-630 (available from Rhodia, Cranbury, N.J.), Surfynol CT 121, 131, 141, and 231 (available from Air Products, Allentown, Pa.), and Lemantex Binder (available from Sensient Imaging Technologies S.A., Switzerland).
In such instances, a radical initiator such as a persulfate moiety is used to disproportionate and facilitate the attachment process. In some embodiments, the reaction may be carried out at a temperature of about 25° C. to about 90° C. The particle may be milled to less than about 100 nm before, during, or after reacting the pigment with the substituted triazine. A defoamer may be added as needed to control foaming. Dye solutions and/or surfactants may be used as needed for wetting the particle.
Examples of additives include, without limitation, sublimable UV absorbers such as 2-[2-hydroxy-5-methyl-3-(t-butyl)phenyl]-5-chloro-2H-benzotriazole, sublimable optical brighteners such as benzo-oxazole derivates, Hostalux KCB (Clariant), and combinations thereof.
In some instances, prior to the creation of the self-dispersing particles, the particles may be wetted and milled to nano sized particles and dispersed using a grinding aid and/or a polymeric resin. The particle may be in powder or wet cake form prior to milling with the aid of a grind aid and/or polymeric resin. The milling may take place prior to, at any point during, or after the reaction with the substituted reactive intermediate or additional polymer. After the attachment reaction is complete, unattached grind-aid/resin may be removed using purification methods that are known to those skilled in the art, forming a dispersion containing primarily the self-dispersing particle with attached substrates and water. Examples of grind aids include, but are not limited to Triton X-100 (available from Ashland Inc., Dublin, Ohio), Igepal CA-630 (available from Rhodia, Cranbury, N.J.), Surfynol 104, CT 121, 131, 141, and 231 (available from Air Products, Allentown, Pa.), Efka (available from CIBA Specialty chemicals, Switzerland), Simulsol (available from Seppic, France), various anionic grinding aids such as, without limitation, lignosulfonates from Mead Westvaco, Borregaard and sulfonates of naphthalenic acid-formaldehyde condensates from Nufarm, Rohm & Haas.
In one example of the second embodiment, reactive compounds comprising cyanuryl groups are substituted with a secondary compound that comprises organic groups. The substituted reactive intermediate —X—S-ZM is then attached to a particle by using cyanuric chloride. The combination of pH, reaction temperature, and duration determine how many groups are attached to the surface of the particle. In one embodiment, the reaction is carried out with 15 grams of 4-aminobenzoic acid and 29.6 grams per 30 grams of particle.
In some embodiments, a slurry of a secondary compound that comprises an organic group, cyanuric chloride, water, ice, and base is created. The secondary compound that comprises an organic group may be selected by the desired end application for the particle.
In an example of the third embodiment, reactive compounds comprising cyanuryl groups are substituted with a secondary compound that comprises two organic groups, which may be the same or different. The two substituted reactive intermediates X—S-ZM and X—S2-Z2M2 are then attached to a particle by using the cyanuric chloride. The combination of pH, reaction temperature, and duration determine how many groups are attached to the surface of the particle. This process can be done sequentially by first reacting with a slurry of secondary compound that comprises an organic group, cyanuric chloride, water, ice, and base. A second slurry of a different secondary compound that comprises an organic group, cyanuric chloride, water, ice, acid, and base is used to complete the sequence.
The ratio of cyanuryl chloride to secondary compound is typically determined by stoichiometry and the concentration is controlled to allow for good mixing. Reaction between the cyanuric chloride and the secondary compound may occur for a period of about 2 hours to about 4 hours with mixing.
In an example of the third embodiment, all the reactive chlorines in cyanuryl chloride are displaced by the secondary compound or a mixture of secondary compounds by manipulating the stoichiometry (three equivalents to displace all three chlorines) and temperature (a higher temperature of about 90° C.) prior to the reaction with a particle. This reaction forms a substituted triazine, which facilitates the surface modification of the particle. The mixture of secondary compounds may include one, two, or three different secondary compounds. In such instances, a radical initiator such as a persulfate moiety is used to disproportionate and facilitate the attachment process.
In some embodiments of the present invention, a radical initiator such as a persulfate moiety is used to disproportionate and facilitate the attachment process. In some embodiments, the reaction may be carried out at a temperature of about 25° C. to about 90° C., particularly about 40° C. to about 60° C. The particle may be milled to less than about 100 nm before, during, or after reacting the particle with the substituted triazine. The particle may be milled for about 2 to about 20 hours, particularly about 4 to about 15 hours, more particularly about 7 to about 11 hours. A defoamer may be added as needed to control foaming.
Reaction of the particles with reactive compounds or secondary groups that include acid derivatives may create acidic surface groups that can lower the pH of the reaction mixture. A decrease in pH may result in a destabilization of the self-dispersing particle dispersion or slurry of reactive compound and secondary compound during the substitution and may also result in an increase in viscosity. Therefore, the pH may be adjusted, as needed, before and during the substitution with a basic reagent. The pH of the reaction mixture during substitution may be greater than or equal to about 7, particularly greater than or equal to about 8, and more particularly greater than or equal to about 9. The pH may be adjusted by any known method in the art including, for example, the addition of base. Suitable bases may include, but are not limited to, alkali hydroxides and calcium-free alkali hydroxides (e.g., NaOH, KOH, LiOH, NH4OH), alkali carbonates and bicarbonates (e.g., NaHCO3, KHCO3), and organic bases (e.g., dimethylethanol amine and triethanol amine). In particular, a suitable pH adjuster comprises calcium free sodium hydroxide.
Self-Dispersing Particle
After the reactions described above are complete, the self-dispersing particle may be isolated from the reaction mixture as a dry powder. The resultant self-dispersing particle may be purified by using any number of techniques known to those skilled in the art to remove unreacted raw materials, byproduct salts and other reaction impurities. Purification techniques may include, but are not limited to, filtration, centrifugation, or a combination of the two. The self-dispersing particle may also be isolated, for example, by evaporation or it may be recovered by filtration and drying using techniques known to those skilled in the art.
Alternatively, the self-dispersing particle may be delivered as concentrated aqueous particle dispersion. Dispersions of the self-dispersing particles of the present invention may be purified to remove organic and inorganic impurities and other undesirable free species which can co-exist in the dispersion as a result of the manufacturing process. Purification techniques may include, but are not limited to, water washing, reverse osmosis, and ultrafiltration. In some embodiments, dissolved impurities may be removed by ultrafiltration until the chloride and sulfate content of the feed sample adjusted to 10% solids is less than about 150 ppm, particularly less than about 100 ppm, and more particularly less than about 25 ppm. If necessary, the pH of the dispersion may be adjusted prior to purification. A sufficient amount of acid or base may be added to adjust the pH of the dispersion to at least about 7, particularly to at least about 8, and more particularly to at least about 9. This includes embodiments where the pH of the dispersion is about 7 to about 9. The dispersion may be concentrated if desired by removal of some of the water. In some embodiments, the dispersion is concentrated to at least about 8% solids, in others to at least about 14% solids, and in yet others to at least about 20% solids. This includes embodiments where the dispersion is concentrated to about 8% to about 16% solids. In other embodiments, the dispersion is concentrated to at least about 10% solids, in others to at least about 18% solids, and in yet others to at least about 20% solids. This includes embodiments where the dispersion is concentrated to about 8% to about 14% solids.
A biocide may also be added to the dispersion to inhibit the growth of microorganisms. Examples of suitable biocides include, but are not limited to, sodium benzoate, pentachlorophenol sodium, 2-pyridinethiol-1-oxide sodium, sodium sorbate, sodium dehydroacetate, benzisothiazolinone, 1,2-dibenzothiazolin-3-one, methylisothiazolinone, chloromethylisothiazolinone, and 1-(3-chlorallyl)-3,5,7-triaza-1 azoniaadamantane chloride (CTAC). Commercially available biocides include Proxel® CRL, Proxel® BDN, Proxel® GXL, Proxel® XL-2, and Proxel® TN (available from Arch Chemicals, Smyrna, Ga.), Nipacide TBX (available from Clariant, Charlotte, N.C.) and XBINX® (available from PMC Specialties Group, Inc., Cincinnati, Ohio). Typically, a small amount, such as 0.05 to 5%, particularly 0.1 to 1%, and more particularly 0.2 to 0.4% by weight of biocide, is used in the dispersion. This includes 0.3% by weight biocide.
Agents may also be added to impart fluidity and stability to the dispersion. Examples of such agents may be found in U.S. Pat. No. 5,059,248 issued Oct. 22, 1991, U.S. Pat. No. 5,591,455 issued Jan. 7, 1997 and U.S. Pat. No. 5,595,592 issued Jan. 21, 1997, each of which is hereby incorporated by reference. Examples include, but are not limited to, linear aliphatic substituted glycine compounds and salts thereof. As used herein, the term “linear aliphatic substituted glycine” designates glycine compounds in which the amino group of glycine has been substituted with linear aliphatic groups. Illustrative of agents of this type which may be used in the practice of the invention are ethylene diamine tetraacetic acid, nitrilo triacetic acid, diethylene triamine pentaacetic acid, hydroxyethylene diamine triacetic acid, dihydroxyethyl glycine, iminodiacetic acid and ethanol diglycine and the alkali metal (e.g., sodium), alkaline earth metal (e.g., calcium) and ammonium salts thereof. Other similar linear aliphatic substituted glycine compounds and salts thereof known to those skilled in the art may also be used. In some embodiments, the aforementioned salts of ethylenediaminetetraacetic acid are used because of their availability, cost effectiveness and nontoxicity. In some embodiments, these agents may constitute approximately 0.5 to 3.5 wt. %, preferably about 1.5 to 2.5 wt. %, of the particle in the dispersion compositions.
The dispersion may be filtered through filter cartridges as required for the designated end use of the dispersion. In some embodiments, the nominal pore size of the filter cartridge is less than or equal to about 5 microns, particularly less than or equal to about 1 micron, particularly less than or equal to about 0.5 micron, and more particularly less than or equal to about 0.2 micron.
In addition to powders and dispersions, the self-dispersing particle may also be isolated as a wet presscake. In presscake form, the self-dispersing particle is not agglomerated to the extent that it is in dry form and thus the self-dispersing particle does not require as much deagglomeration when used, for example, in the preparation of inks.
If desired, the charge-balancing counterions associated with the surface-modifying groups as a result of the attachment/substitution process may be at least partially substituted or changed with the use of suitable base or salt form or exchanged or substituted with other suitable cations using known ion-exchange techniques such as ultrafiltration, reverse osmosis, conversion to acid form as an intermediate and the like. Examples of counterions include, but are not limited to, alkaline earth metal ions, alkali metal ions (e.g., Na+, K+ and Li+), NR1R2R3H+, and combinations thereof, wherein R1, R2 and R3 may independently be H or C1-C5 alkyl groups that may be unsubstituted or substituted (e.g., tetraethylammonium ion (TEA), tetramethylammonium ion (TMA), monoethanolammonium ion, triethanolammonium ion, tetrabutylammonium ion, etc).
Properties of Self-Dispersing Particles
The self-dispersing particle may exhibit at least one of long-term and high temperature stability and have a particle size distribution suitable for use in high speed jetting applications. Compared to more conventional systems, the dispersions containing the self-dispersing particles may be more robust and stable. This provides advantages in terms of at least one of product reliability (for example, for piezoelectric and thermal print heads), smaller influence of raw material purity, improved stability against storage, transportation thermal conditions, logistics (providing the possibility of manufacturing larger batches), and cost management. When the surfaces are modified through covalent bonding they may behave like a self dispersed pigment. One notable difference is the sublimability of some of these dyes even after such modification which finds great use in the sublimation printing market. The surface modifications may be carried out in an aqueous environment making the product and the process eco friendly.
The self-dispersing particle may possess the following properties. The percent of solids in the self-dispersing particle may be from about 5% to about 30%, particularly from about 7% to about 20%.
The pH of the self-dispersing particle dispersion may be from about 6 to about 10, particularly about 7 to 9.
The viscosity of the self-dispersing particle dispersion may be from about 2 to about 30 cps, particularly about 3 to about 20 cps.
The surface tension of the self-dispersing particle dispersion may be from about 35 to about 70 dynes/cm.
Applications of Self-Dispersing Particles
The self-dispersing particle according to the present invention may be used in a number of end use applications. These uses include, but are not limited to, coatings, metal coatings, paints, papers, adhesives, latexes, toners, textiles, fibers, plastics (flexible films and bulk materials), inks, and ink jet inks. The self-dispersing particles according to the present invention may also be used in cosmetic applications, such as, without limitation, mascaras, eye liners, oil-in-water and water-in-silicone dispersions, aqueous nail polish, and hair coloring or hair dyes. The self-dispersing particles according to the present invention may additionally be used in writing instruments (e.g., pens, markers) and in correction fluids.
Specific examples include, without limitation, printing ink for paper, textiles, polyesters, fibers, plastics (flexible films and bulk materials), metals, metal deco and plastics, UV curing, wood stains, writing instruments, felt pens for writing or drawing, sublimation printing on man-made fibers, coated natural fibers, coated materials, plastics, coated hard substrates, and color filters. In one example, an inkjet ink incorporating a particle of the present invention may be useful in high quality prints in an inkjet photo printer. The self-dispersing particles produced by the process of the invention are particularly well-suited for use in sublimation printing applications, transfer applications, and direct printing applications. Examples of transfer printing are disclosed in U.S. Pat. Nos. 4,406,662, 4,713,081, 5,246,518, 5,248,363, 5,302,223, 7,001,660, Great Britain Patent No. 1527396 and European Patent No. 1533347, which are herein incorporated by reference in their entireties. Further examples of other printing and application techniques are disclosed in U.S. Pat. Nos. 7,001,649, 6,961,076, 6,840,614, 6,686,314, 6,631,984, 6,540,345, 6,488,370, 6,486,903, 6,450,098, 6,447,629, 6,439,710, 6,425,331, 6,402,313, 6,341,856, 6,152,038, 6,103,041, 5,830,263, 5,746,816, 5,734,396, 5,642,141, 5,640,180, 5,601,023, which are herein incorporated by reference in their entireties. Explanations of textile printing may be found in Textile Printing, LCW Miles, Second Edition, 1994, chapter 3.2, which is herein incorporated by reference in its entirety.
Sublimation transfer depends on the use of a sublimable dye in the printed design. When a printed substrate (paper, film, etc.) is heated, the dye molecules leave the substrate and go into the vapor phase. If the heated paper has been previously put in contact with an appropriate receiving material (fabric, coated surface, plastic, etc), the dye molecules are preferentially adsorbed on the surface of the receiving material. If the substrate has been heated properly, and if the dye has an affinity to the material, the dye molecules diffuse into the warm substrate and are then dissolved in it.
Further examples of end use applications include, without limitation, applications on flexible substrates. For instance, printed flexible film may allow the performance of a 3D sublimation transfer on an already shaped 3D object. Another example of an end use application includes, without limitation, outdoor architectural coatings. Sublimation transfers for outdoor architectural coatings may be made on coated metals.
One aspect of the present invention relates to inkjet ink formulations using the self-dispersing particle described above. Inkjet formulations containing such particles may do at least one of the following: 1) provide uniform, bleed-free images with high resolution and high density on print media; 2) not cause nozzle clogging which typically occurs due to drying of the ink at a distal end of a nozzle; 3) rapidly dry on substrate (paper, fabric, film, etc.); 4) demonstrate good long-term storage stability; and 5) demonstrate print characteristics which are independent of the paper quality. Inkjet formulations containing such particles may also provide better ink stability and robustness against fluctuating temperature conditions during transport and storage, which may cause nozzle clogging, banding, and poor print quality.
The ink compositions of the present invention may be prepared by combining the above self-dispersing particles with an aqueous vehicle and any other suitable components, some of which are discussed below. The amount of self-dispersing particle (by weight) in the ink composition is at least about 0.1%, particularly at least about 10%, and more particularly at least about 20%. Furthermore, the amount of self-dispersing particle (by weight) in the ink composition is less than or equal to about 12%, particularly less than or equal to about 8%, and more particularly less than or equal to about 5%. This includes embodiments where the amount of self-dispersing particle (by weight) in the ink composition is present in an amount ranging from about 0.1% to about 12%.
The aqueous vehicle may comprise water or water in combination with one or more water-soluble organic solvents. Water-soluble organic solvents may be combined with water to make up the aqueous vehicle. Water-soluble organic solvents may include alcohols, polyhydric alcohols such as ethylene glycol, glycerine, PEG, ketones and ketone alcohols such as acetone and diacetone alcohol, ethers such as tetrahydrofuran and dioxane, lower alkyl ethers of polyhydric alcohols, such as ethylene glycol monomethyl (or monoethyl)ether, nitrogen-containing solvents such as pyrrolidone, N-methyl-2-pyrrolidone, sulfur-containing solvents such as thiodiethanol, sugars and derivatives thereof such as glucose, an oxyethylene adduct of glycerin; and an oxyethylene adduct of diglycerin. The water-soluble organic solvents may be used alone or in combination. If a mixture of water and a water-soluble organic solvent is used, the amount of water-soluble organic solvent (by weight) in the ink composition is at least about 5%, particularly at least about 15%, and more particularly at least about 25%. Furthermore, the amount of water-soluble organic solvent (by weight) in the ink composition is less than or equal to about 50%, particularly less than or equal to about 40%, and more particularly less than or equal to about 25%. This includes embodiments where the amount of water-soluble organic solvent (by weight) in the ink composition is about 5% to about 30%. The amount of water in the ink composition is at least about 40%, particularly at least about 50%, and more particularly at least about 60%. Furthermore, the amount of water (by weight) in the ink composition is less than or equal to about 90%, particularly less than or equal to about 80%, and more particularly less than or equal to about 70%. This includes embodiments where the amount of water (by weight) in the ink composition is about 40% to about 80%.
Components may be incorporated into the aqueous vehicle to impart any number of desired properties, such as might be needed to adapt the ink to the requirements of a particular inkjet printer or to provide a balance of light stability, smear resistance, viscosity, surface tension, coating penetration, optical density, color depth, adhesion, highlighter resistance or crust resistance. Penetrants, for example, may be added to reduce bleed, improve wetting of the print media, and otherwise improve overall performance of the print image. Examples of penetrants may include, but are not limited to, alkyl alcohols having 1 to 4 carbon atoms, such as ethanol, glycol ethers, such as ethylene glycol monomethyl ether, diols such as 1,2-alkyl diols, formamide, acetamide, dimethylsulfoxide, sorbitol and sulfolane. The penetrants may be used alone or in combination. The amount of penetrant (by weight) in the ink composition ranges from 0% to about 60%, particularly from about 2% to about 40%, and more particularly from about 5% to about 20%. This includes embodiments where the amount of penetrant (by weight) in the ink composition is present in an amount ranging from about 10% to about 15%.
Surfactants may be added to the aqueous medium to reduce the surface tension of the ink composition. The surfactants may be anionic surfactants, non-ionic surfactants and/or cationic surfactants. Suitable surfactants may include those listed below and in U.S. Pat. No. 5,116,409 issued May 26, 1992, U.S. Pat. No. 5,861,447 issued Jan. 19, 1999, and U.S. Pat. No. 6,849,111 issued Feb. 1, 2005, each of which is hereby incorporated by reference.
Surfactants are commercially available under various well-known trade names, such as the PLURONIC® series (BASF Corporation, Parsippany, N.J.), the TETRONIC® series (BASF Corporation, Parsippany, N.J.), the ARQUAD® series (Akzo Chemical Inc., Chicago, Ill.), the TRITON® series (Union Carbide Corp., Danbury, Conn.), the SURFONIC® series (Texaco Chemical Company, Houston, Tex.), the ETHOQUAD® series (Akzo Chemical Inc., Chicago, Ill.), the ARMEEN® series (Akzo Chemical Inc., Chicago, Ill.), the ICONOL® series (BASF Corporation, Parsippany, N.J.), the SURFYNOL® series (Air Products and Chemicals, Inc. Allentown, Pa.), and the ETHOMEEN® series (Akzo Chemical Inc., Chicago, Ill.), to name a few.
The surfactants may be used alone or in combination. The amount of surfactant (by weight) in the ink composition may range from 0% to about 10%, particularly from about 0.1% to about 10%, and more particularly from about 0.3% to about 5%. This includes embodiments where the amount of surfactant (by weight) in the ink composition may range from about 0.1% to about 8%.
One or more humectants may be added to the aqueous vehicle to prevent clogging, caused by drying out during periods of latency, of inkjet nozzles. Humectants may be selected from materials having high hygroscopicity and water-solubility. Examples of humectants include, but are not limited to, polyols such as glycerol, lactams such as 2-pyrrolidone, urea compounds such as urea, 1,3-dimethylimidazolidinone, saccharides such as sorbitol, 1,4-cyclohexanedimethanol, 1-methyl-2-piperidone, N-ethylacetamide, 3-amino-1,2-propanediol, ethylene carbonate; butyrolacetone and Liponic EG-1. There are no particular limitations on the amount used of the humectant, but in general the amount of humectant (by weight) in the ink composition may range from 0% to about 30%, particularly from about 1% to about 15%, and more particularly from about 5% to about 10%.
Polymers may be added to the ink composition to improve the water-fastness, rub and lightfastness of the images on print media. Suitable polymers may include, but are not limited to, polyvinyl alcohol, polyester, polyestermelamine, styrene-acrylic acid copolymers, styrene-maleic acid copolymers, styrene-maleic acid-alkyl acrylate copolymers, styrene-metacrylic acid copolymers, styrene-methacrylic acid-alkyl acrylate copolymers, styrene-maleic half ester copolymers, vinyl-naphthalene-acrylic acid copolymers, vinyl naphthalene-maleic acid copolymers and salts thereof. The amount of polymer (by weight) in the ink composition may range from 0% to about 10%, particularly from about 0.1% to about 6%, and more particularly from about 0.2% to about 4%. This includes embodiments where the amount of polymer (by weight) in the ink composition may range from about 0.1% to about 5.0%.
Ink compositions of the present invention may be buffered to a desired pH using any number of pH modifiers. Suitable pH modifiers may include alkali hydroxides, alkali carbonates and bicarbonates, triethylamine, dimethylethanolamine, triethanolamine, mineral acids, hydrochloric acid, and sulfuric acid. The pH modifiers may be used alone or in combination. The amount of pH modifier (by weight) in the ink composition may range from 0% to about 3.0%, particularly from about 0.1% to about 2.0%, and more particularly from about 0.5% to about 1.5%. This includes embodiments where the amount of pH modifier (by weight) in the ink composition ranges from about 0.2% to about 2.5%.
Preservatives, such as biocides and fungicides, may also be added to the ink composition. Examples of suitable preservatives include sodium benzoate, pentachlorophenol sodium, 2-pyridinethiol-1-oxide sodium, sodium sorbate, sodium dehydroacetate, benzisothiazolinone, 1,2-dibenzothiazolin-3-one, CTAC, methylisothiazolinone and chloromethylisothiazolinone. Commercially available biocides include UCARCIDE® 250 (available from Union Carbide Company), Proxel® CRL, Proxel® BDN, Proxel® GXL, Proxel® XL-2, Proxel® TN (available from Arch Chemicals, Smyrna, Ga.), Dowicil® (Dow Chemical, Midland, Mich.), Nuosept® (Huls America, Inc., Piscataway, N.J.), Omidines® (Olin Corp., Cheshire, Conn.), Nopcocides® (Henkel Corp., Ambler, Pa.), Troysans® (Troy Chemical Corp., Newark, N.J.), and XBINX® (PMC Specialties Group, Inc., Cincinnati, Ohio). The preservatives may be used alone or in combination. The amount of preservatives (by weight) in the ink composition may range from 0% to about 1.5%, particularly from about 0.05% to about 1.0%, and more particularly from about 0.1% to about 0.3%. This includes embodiments where the amount of preservative (by weight) in the ink composition may range from about 0.05% to about 0.5%.
The ink composition may contain one or more viscosity modifiers. Viscosity modifiers may include rosin compounds, alginic acid compounds, polyvinyl alcohol, hydroxypropyl cellulose, carboxymethyl cellulose, hydroxyethyl cellulose, methyl cellulose, salts of polyacrylic acid, polyvinyl pyrrolidone, gum arabic and starch, HEUR (hydrophobic ethoxylated urethanes), HASE (hydrophobically modified alkali swellable emulsions), ASE (alkali swellable emulsions), and combinations thereof. The amount of viscosity modifier (by weight) in the ink composition may range from 0% to about 10%, particularly from about 0.5% to about 8%, and more particularly from about 1% to about 5%. This includes embodiments where the amount of viscosity modifier (by weight) in the ink composition may range from about 1% to about 7%.
Other components which may be incorporated into the aqueous vehicle may also include antioxidants, ultraviolet absorbers, chelating agents, electric conductivity adjusters, viscosity modifiers, oxygen absorbers, anti-kogation agents, anti-curling agents, anti-bleed agents, defoamers, and buffers. The ink compositions of the present invention may contain one or more colorants in addition to the dye particle dispersion of the present invention.
The ink compositions of the present invention are particularly suited for use as an ink composition for inkjet printing wherein droplets of the ink composition are ejected from a printing apparatus and deposited onto a substrate to generate an image. Suitable printing apparatus include, but are not limited to, Continuous Ink Jet (CIJ), prop-on-Demand Valve (DoD Valve), prop-on-Demand Piezo-Electric (DoD Piezo) and Thermal Ink Jet (TIJ). Similarly, any suitable substrate may be employed including plain papers, bonded papers, coated papers, transparency materials, textile materials, plastics, polymeric films and inorganic substrates. However, it should be recognized by those skilled in the art that the above ink compositions may also have use in other applications including, but not limited to, general writing utensil applications and stamp applications.
Textile Printing (by Sublimation and Direct Printing)
Another aspect of the present invention relates to aqueous formulations using the self-dispersing particle described above in textile printing applications. Textile printing formulations containing particles of the present invention may exhibit at least one of the following properties: 1) accepted fastnesses to textile fabrics such as nylon, polyester, polyacrylic, or blends of the same; and 2) ease of application and fixation.
Transfer on Plastics and Coated Substrates
Another aspect of the present invention relates to aqueous formulations using the self-dispersing particle described above in sublimation transfer printing applications. Sublimation transfer printing formulations containing particles of the present invention may exhibit at least one of the following properties: 1) accepted light fastness to coated materials and plastics (ABS, etc); and 2) ease of application and fixation.
The wash, rubbing, water and light fastness properties of the colored textile may be measured by ISO and AATCC test methods, known to those of skill in the art. The lightfastness of the coated materials and plastics may be measured by ISO and AATCC test methods.
Cosmetic Applications
Another aspect of the present invention relates to formulations using the self-dispersing particles described above in cosmetic applications. Cosmetic applications may include those directed to, without limitation, the face, eyes, lips, hair, skin, and nails. Cosmetic applications may include, without limitation, mascaras, eye liner, spray-on hair mascara, aqueous nail polish, brush-on-brow, eye shadows, lipsticks, blushers and rouge, make-up, foundation, and hair coloring or hair dyes. The self dispersing particle dispersions may be easy to incorporate into any aqueous phase portion of a cosmetic formula as they blend easily with polyols and preservatives. Better compatibility with silicones, esters (such as, without limitation, CCT), waxes (such as, without limitation, carnauba wax), and solvents (such as, without limitation, isododecane) helps in the emulsification and yields stable products. The self-dispersed particles enable a formulator to create a product with higher color strength at equivalent particle load than with use of a conventional particle dispersion using a glycerine-water dispersion. The fluidity of the product allows the formulator the flexibility for even higher particle loads which will enhance the product's pay-off leading to fewer strokes on application.
The properties of mascara comprising self-dispersed particles of the present invention can be evaluated visually by applying the mascara evenly to the skin and comparing it side-by-side with mascaras that do not comprise self-dispersed particles of the present invention.
Coating Applications
Coating formulations containing dispersions of the present application may exhibit high hiding power (e.g., titanium dioxide) or high penetration (e.g., solvent dye in wood and concrete stains), offering ease of application and reduced environmental impact.
EXAMPLESExemplary embodiments of the present invention are provided in the following examples. The following examples are presented to illustrate the present invention and to assist one of ordinary skill in making and using the same. The examples are not intended in any way to otherwise limit the scope of the invention.
Example 1aExample of preparation of a cyanuryl tris adduct with sulfanilic acid.
A solution of sulfanilic acid (114 g) in DI water (310 g), calcium-free sodium hydroxide (32 g) and sodium bicarbonate (55 g) at a pH of 8.5 was added to a stirred mixture of cyanuric chloride (40.2 g, available from Lonza Walkersville, Inc., Walkersville, Md.), ice (570 g) and DI water (480 g) in three stages controlling the temperature <0° C., <3° C. and <10° C., respectively. After the addition, the pH was 7.1 and the reaction mixture was heated to and held at 95-100° C. over 4.5 hours to get 1000 g of a clear liquid.
Example 1bExample of preparation of a cyanuryl tris adduct with 4-aminophenol.
A clear solution of a cyanuryl tris adduct with 4-aminophenol is prepared by substituting 4-aminophenol for 4-aminobenzoic acid in equivalent amount (72 g) in example 1a.
Example 2Example of preparation of a cyanuryl tris adduct with 4-aminobenzoic acid (“Tris 4-ABA”).
A solution of 4-aminobenzoic acid (90.1 g) in DI water (300 g), calcium-free sodium hydroxide (30 g) and sodium bicarbonate (55 g) at a pH of 7.2 were added to a stirred mixture of cyanuric chloride (40.2 g, available from Lonza Walkersville, Inc., Walkersville, Md.), ice (550 g) and DI water (500 g) in three stages controlling the temperature <0° C., <3° C. and <10° C., respectively. After the addition, the pH was 7.1 and the reaction mixture is heated to and held at 95-100° C. over 5 hours to get 600 g of a clear liquid.
Example 3Example of converting a water-insoluble dye particle to a self dispersed aqueous dispersion by treatment of cyanuryl tris adduct with 4-aminobenzoic acid.
Disperse Blue 359 (available from Sensient Colors Inc., St. Louis, Mo.) 60 g and 100 g of the Tris 4-ABA reagent described in Example 2 was milled in a Hockmeyer media mill (available from Hockmeyer Equipment Corp., Elizabeth City, N.C.) with 0.2 mm YTZ media (available from Quackenbush Co., Inc., Crystal Lake, Ill.) for 4 hours. During the milling the reaction mixture was heated to 45° C. A solution of 29.6 g potassium persulfate and 9.2 g sodium bicarbonate in hot, 50° C. DI water (300 g) was introduced slowly while the pH was maintained between 7.5 and 9.0 with the addition of calcium free sodium hydroxide (19 g). After the milling, the reaction mixture was heated to 45° C. [Step 1]. The dissolved impurities were removed by ultrafiltration until the chloride and sulfate content of the feed sample were less than 50 ppm. The product was then concentrated to 9.3% solids and mixed with (0.3%, wt/wt) Proxel GXL (available from Arch Chemicals, Smyrna, Ga.). Finally, the product (352 g) was filtered through a 0.7 micron GF filter.
Example 4Example of milling a water-insoluble dye particle to size with a non ionic grind aid and converting to a self dispersed aqueous dispersion by treatment with cyanuryl tris adduct with 4-aminobenzoic acid.
Disperse Yellow 54 (120 g, available from Sensient Colors Inc., St. Louis, Mo.) was slowly added to a stirred mixture of SURFYNOL® CT-131 (42.8 g, available from Air Products and Chemicals, Inc. Allentown, Pa.) and 140 g of DI water. This mixture was milled with a Hockmeyer media mill (available from Hockmeyer Equipment Corp., Elizabeth City, N.C.) with 0.4 mm YTZ media (available from Quackenbush Co., Inc., Crystal Lake, Ill.). Milling was continued for a total of 21 hours at about 3300 rpm and below 40° C. to get a mean PSD of 145 nm. The mill base was combined with the rinse and heated to 50° C. with good mixing. Slowly an equivalent of 9.9 g of the Tris 4-ABA reagent as described in Example 2 was added without causing particle growth. A solution of 26 g of potassium persulfate and 10 g of sodium bicarbonate in hot (50° C.) DI water (200 g) was introduced slowly while maintaining the pH between 10.5 and 9.0 with the addition of calcium-free sodium hydroxide. Continued heating and mixing to hold the temperature at about 55° C. for 16 hours. The dissolved impurities were removed by ultrafiltration until each of the chloride content and the sulfate content of the feed sample are less than 100 ppm. A solution of EDTA (15 g) as sodium salt was introduced and the purification was continued until most of the EDTA was removed and the salt (as chloride and sulfate) level is below 50 ppm. The particles were agglomerated with a mean PSD of about 250 nm and the dispersion was unstable. The reaction mixture was subjected to a second stage reaction, this time on the mill with 4-ABA Tris reagent (equivalent of 30 g 4-ABA) and 20 g potassium persulfate as described above for a total of 17 hours. The product was once again purified by ultrafiltration to remove the dissolved salts and then concentrated to 12.4% solids and mixed with 0.3%, wt/wt Proxel GXL (available from Arch Chemicals, Smyrna, Ga.). Finally, the product was centrifuged at 10,000 rpm for 5 minutes and filtered through 0.7 micron GF filter.
Examples 5-8Examples 5-12 were prepared following the same process as set forth above for Examples 4.
Glycerol (17 g), BYK024 defoamer (0.4 g, available from BykChemie) and the Tris 4-ABA reagent (125 g), equivalent of 17.5 g of 4-aminobenzoic acid, as described in Example 2 were mixed. The mixture was heated at 55° C. in an attritor mill (available from NETZSCH-Feinmahltechnik GmbH, Selb, Germany). 17.5 g of Disperse Red 60 are added under agitation. The pH was maintained between 8 and 9.5 with the addition of calcium free sodium hydroxide. Potassium persulfate (13.4 g) and sodium bicarbonate (4.2 g) were added under agitation. 17.5 g of Disperse Red 60 (available from Huntsman), Potassium persulfate (13.4 g) and sodium bicarbonate (4.2 g) were added under agitation. 0.5 mm Zirstar (available form Saint Gobain) media mill was added and the milling was done at 55° C. at 1100 rpm. During milling, The pH was maintained between 8 and 9.5 with the addition of calcium free sodium hydroxide. Every hour, 15 g Tris 4-ABA reagent from example #2, 1 g sodium bicarbonate, 3.2 g of potassium persulfate are added. After 10 hours of milling, the mean particle size was 0.2 micron. The dissolved impurities were removed by ultrafiltration. After ultrafiltration the dye concentration of the dispersion was 9%. Dowicil 200 (0.1% wt/wt, available form Dow Chemical) was added to the dispersion. Finally, the product was filtered through a 0.7 micron GF filter.
Example 10Dispersed Dye Dispersion (example of converting a polymer stabilized dispersion to a self dispersed dye dispersion with cyanuryl tris adduct with 4-aminobenzoic acid).
A polymeric dispersant stabilized 23% concentrate of Blue 7704 (Disperse Blue 359, available from Sensient Imaging—Specialty Colors and Inks, Switzerland) 312 g, was slowly added to a mixture of 91 g of the Tris 4-ABA reagent described above and 950 g of DI water.
After one hour, the reaction mixture was heated to 54° C. A solution of 33 g potassium persulfate and 10.5 g sodium bicarbonate in hot, 50° C. DI water (200 g) was introduced slowly while the pH was maintained between 7.5 and 9.5 with the addition of calcium free sodium hydroxide. After the addition of potassium persulfate solution, the reaction mixture was held at 55° C. [Step 1], overnight for about 16 hours. The dissolved impurities were removed by ultrafiltration until the chloride and sulfate content of the feed sample were less than 50 ppm. The product was then concentrated to 25% solids and mixed with (0.3%, wt/wt) Proxel GXL (available from Arch Chemicals, Smyrna, Ga.). Finally, the product (413.5 g) was filtered through a 0.7 micron GF filter.
Examples 11-13
Solvent dyes used in printing and coating applications were similarly surface treated as in example 4.
Inorganic pigments used in cosmetic applications were similarly surface treated as in example 4.
The physical properties of the modified dyes from the examples above are set forth in the following tables.
XPS data were collected and analyzed for samples identified by example number in table 6.
The XPS data were acquired by EAG Labs (in Chanhassen, Minn.) using a probe beam of focused, monochromatic Al Kα, radiation. The x-rays generate photoelectrons that are energy analyzed and counted to reveal the atomic composition and chemistry of the sample surface. The escape depths of 15-35 Å of the photoelectrons limits the depth of analysis to the outer ˜50-100 Å. Typically, 95% of the signal originates from within this depth. The data presented includes low resolution survey scans, which give the full spectrum between 0 and 1400 eV binding energy. Also included in the data are high resolution spectra from selected elements, which provide chemical state information. The spectra are used to obtain surface composition by integrating the areas under the photoelectron peaks and applying empirical sensitivity factors. The XPS data are presented in
The following tables were normalized to 100% of the elements detected. XPS does not detect H or He. Detection limits are typically between 0.05% and 1.0% for other elements. A dash “-” indicates the element was not detected. Major factors affecting detection limits are the element itself (heavier elements generally have lower detection limits), interferences (can include photoelectron peaks and Auger electron peaks from other elements) and background (mainly caused by signal from electrons that have lost energy to the matrix).
Chemical state assignments for a given element have been made by consulting reference data from the literature. Chemical state assignments must be considered tentative in cases where the available reference data is limited or in cases where similar binding energies are observed for a number of different chemical states. Non-linear least squares (NLLS) curve fitting has been applied to selected high resolution spectra to assist in possible chemical state assignment. Results of the NLLS fits are shown on the individual spectra and Chemistry tables (Tables 8-10). The levels of N, Na, and K present in all samples, except the untreated particle, is a measure of charge groups present either as amino benzoic or surface acidic groups as corresponding sodium salts.
The XPS results as shown in Table 8, indicate that the surface modification as disclosed yields a modified Disperse Blue 359 dye with an increase in surface oxygen and corresponding decrease in nitrogen due to attachment of polymeric material present in the original dispersion. This is further corroborated by the curve fit protocol (
The XPS results as shown in Table 8 and
The XPS results as shown in Table 8, indicate that the surface modification as disclosed yields a modified Disperse Yellow 54 dye with an increase in surface sodium, as COONa, in about 0.7 atomic %.
The XPS results, as shown in Table 8, indicate that the surface modification as disclosed yields a modified Disperse Brown 27 dye with an increase in surface sodium, as COONa, in about 0.1 atomic %
The XPS results, as shown in Table 8, indicate that the surface modification as disclosed yields a modified Disperse Blue 72 dye with an increase in surface sodium, as COONa, in about 0.4 atomic %.
The XPS results, as shown in Table 9, indicate that the surface modification as disclosed yields a modified Solvent Red 146 dye with an increase in surface sodium, as COONa, in about 0.3 atomic %.
The XPS results, as shown in Table 10, indicate that surface modification as disclosed yields a modified Triethoxycaprylylsilane treated Titanium Dioxide pigment with significantly higher surface carbon content (>16 atomic %), nitrogen content (1.2 atomic %) and sodium content (0.9 atomic %) compared to the original pigment.
The XPS results as shown in Table 10, indicate that the surface modification as disclosed yields a modified Titanium Dioxide pigment with significantly higher surface carbon content (>30.6 atomic %), nitrogen content (1.1 atomic %) and sodium content (1.1 atomic %) compared to the original pigment.
The XPS results, as shown in Table 10 and
The XPS results, as shown in Table 10 and
XPS results, as shown in Table 10 and
The results of the elemental analysis indicate that the surface modification as disclosed yields a modified Disperse Blue 359 dye with 0.154-0.284 mMoles of active hydrogen per gram of dye.
The results of the elemental analysis indicate that the surface modification as disclosed yields a modified Disperse Yellow 54 dye with approximately 0.218 mMoles of active hydrogen per gram of dye.
The results of the elemental analysis indicate that the surface modification as disclosed yields a modified Disperse Brown 27 dye with approximately 0.332 mMoles of active hydrogen per gram of dye.
The results of the elemental analysis indicate that the surface modification as disclosed yields a modified Disperse Blue 72 dye with approximately 0.145 mMoles of active hydrogen per gram of dye.
The results of the elemental analysis indicate that the surface modification as disclosed yields a modified Solvent Red 146 dye with approximately 0.237 mMoles of active hydrogen per gram of dye.
The results of the elemental analysis indicate that the surface modification as disclosed yields a modified Solvent Blue 67 dye with approximately 0.719 mMoles of active hydrogen per gram of dye.
The results of the elemental analysis indicate that the surface modification as disclosed yields a modified Titanium Dioxide pigment with approximately 5.2% carbon, 0.64% hydrogen, 013% nitrogen, and 0.313 mMoles of active hydrogen per gram of pigment.
The results of the elemental analysis indicate that the surface modification as disclosed yields a modified Triethoxycaprylylsilane treated Titanium Dioxide pigment with approximately 3.6% carbon, <0.5% hydrogen, 0.11% nitrogen, 0.17% silicon, and 0.322 mMoles of active hydrogen per gram of pigment.
The results of the elemental analysis indicate that the surface modification as disclosed yields a modified Iron Oxide pigment with approximately 6.2% carbon, 1.9% hydrogen, 019% nitrogen, and 0.188 mMoles of active hydrogen per gram of pigment.
Example 23 Particle Size Measurement and Stability DataSamples comprising 8-15% solids were prepared by diluting one drop of sample to 15 ml deionized water and loading into a 1 cm disposable cuvette, avoiding air bubbles. Malvern Zetasizer Nano series Model ZEN3600 was then used to measure mean particle size in the sample.
The following ink jet inks were made according to the procedure described in following examples:
Example 24A ink jet ink was prepared by mixing 19.1 g of the purified dispersion described in example 10, 23 g of glycerol, 0.05 g of Dowicil 200 (from Dow Chemical), 0.1 g of Acticid TBW (from Thor GmbH, Germany), 4.5 g of Reax 907 (from Meadwestwaco, USA) and 53.2 g. of demineralized water. The ink so obtained was filtered through a 1 micron nominal glass-filter. Static surface tension measured with a DuNoüy ring was 43.2 dynes/cm and viscosity measured at 23° C. with a cone-plate rheometer was 4.3 mPas. This ink is printed on Coldenhove HTR2000 paper (available form Coldenhove Papier B.V, Holland) using a Mimaki JV4 printer at a resolution of 720*720 dpi and a coverage of 100%. The printed paper is transferred on 100% polyester fabric at 210° C. during 30 sec. under a pressure of 2 bars with a calander (available form Storck; Holland). The Lab values of the fabric after transfer are measured using a Datacolor spectrophotometer SF450X Spectraflash (available from Datacolor AG, Switzerland). A commercial ink, namely S4 Subli Blue 7704 containing the same amount of DB359 dye as measured by light absorption at 580 nm with a UV-Vis spectrophotometer (Shimadzu UV-2501PC, Shimadzu, Japan) was printed under the same conditions. The colorimetric Lab values of the 2 inks are given in the Table 13 and show that the ability to sublimate of the dye is not affected by the attachment reaction.
A cyan ink jet ink was prepared by mixing 37.3 g of the purified dispersion from Example 11, 46 g. of glycerol, 0.2 g of Dowicil 200, 1 g of triethanolamine, 7 g of Reax LS (from Meadwestwaco, USA) and 108.5 g of DI water. The ink so obtained was filtered through a 1 micron nominal glass-filter. Static surface tension measured with a DuNoüy ring was 43.7 dynes/cm and viscosity measured at 23° C. with a cone-plate rheometer was 4.1 mPas. This ink is printed on Coldenhove HTR2000 paper (available form Coldenhove Papier B.V, Holland) using a Mimaki JV4 printer at a resolution of 540*360 dpi and coverage of 100%. The printed paper is transferred on 100% polyester fabric at 210° C. during 30 sec. under a pressure of 2 bars. The Lab values of the fabric after transfer are measured using a Datacolor spectrophotometer SF450X Spectraflash (available from Datacolor AG, Switzerland). A commercial ink, namely S4 Subli Blue 7704 containing the same amount of DB359 dye as measured by light absorption at 580 nm with a UV-Vis spectrophotometer (Shimadzu UV-2501PC, Shimadzu, Japan) was printed under the same conditions. The colorimetric Lab values of the 2 inks are given in the Table 14 and show that the ability to sublimate of the dye is not affected by the attachment reaction.
Inkjet inks have been prepared by mixing the ingredients described in the table 15. The dye contents were measured with a UV-Vis spectrophotometer.
The ingredients were mixed and the inks obtained were filtered through a 1 micron nominal glass-filter. Static surface tensions of the inks were measured with a DuNoüy ring. Viscosities were measured at 23° C. with a cone-plate rheometer. These inks are printed on Coldenhove HTR2000 paper (available form Coldenhove Papier B.V, Holland) using a Mimaki JV4 printer at a resolution of 540*360 dpi and coverage of 100%. The printed paper is transferred on 100% polyester fabric at 210° C. during 30 sec. under a pressure of 2 bars. The Lab values of the fabric after transfer are measured using a Datacolor spectrophotometer SF450X Spectraflash (available from Datacolor AG, Switzerland). Corresponding commercial inks from the S4 Subli range (Sensient Imaging—Specialty Colors and Inks, Switzerland) containing the same amount of dye were printed under the same conditions. The colorimetric Lab values of the different inks are given in the Table 16 and show that the ability to sublimate of the dye is not affected by the attachment reaction.
A cyan ink jet ink was prepared by mixing 65.9 g of the purified dispersion from Example 11, 25 g of glycerol, 0.1 g of Dowicil 200 and 9 g of DI water. The ink so obtained was filtered through a 1 micron nominal glass-filter. Static surface tension measured with a DuNoüy ring was 39.1 dynes/cm and viscosity measured at 23° C. with a cone-plate rheometer was 5.8 mPas. This ink is printed on Coldenhove Screencol paper (available form Coldenhove Papier B.V, Holland) and on 100% ready to print cotton using a Mimaki JV4 printer at a resolution of 720*720 dpi and coverage of 100%. The Lab values of the prints are measured using a Datacolor spectrophotometer SF450X Spectraflash (available from Datacolor AG, Switzerland).
Example of converting a water-insoluble dye particle to a self dispersed aqueous dispersion by treatment of cyanuryl tris adduct with sulfanilic acid.
Each of Examples 3-19 above is repeated using a cyanuryl tris adduct prepared with sulfanilic acid (Example 1a) in place of a cyanuryl tris adduct prepared with 4-aminobenzoic acid (Example 2).
Example 29Example of converting a water-insoluble dye particle to a self dispersed aqueous dispersion by treatment of cyanuryl tris adduct with 4-aminophenol.
Each of Examples 3-19 above is repeated using a cyanuryl tris adduct prepared with 4-aminophenol (Example 1b) in place of a cyanuryl tris adduct prepared with 4-aminobenzoic acid (Example 2).
Example 30 Wood Stain Application PerformanceWood stains are prepared and tested at 6% of one or more modified particles from the above Examples loading with a resin solution consisting of 18% Joncryl 95 (available from BASF) and the balance de-ionized water. Waterfastness comparison of drawdowns on Leneta Form 3NT-3 using a wire wound rod #7 (available from Paul N. Gardner Company, Pompano Beach, Fla.) is done with 1″×4″ strips. Half of each strip is dipped in de-ionized water for one minute. The strips are allowed to dry at ambient temperature. The color difference (DE*) is read with Datacolor SF600 PLUS-CT colorimeter. The stains are expected to show improved waterfastness as demonstrated by lower DE*.
Example 31 Coating PerformanceCoating formulations (Masstone) are prepared and tested at 6% of one or more modified particles from the above Examples loading with a resin solution consisting of 25% acrylic vehicle (available from Valspar, Wheeling, Ill.) and the balance de-ionized water. Each Masstone color is mixed with a latex-based tint base (available from Sherwin Williams, Cleveland, Ohio) at 1:10 ratio for the tint preparation. The drawdown is prepared on Leneta form 2A using a 6.0 mil wire wound rod. Chemical resistance is measured separately by spotting 10 drops of 10% hydrochloric acid and 10 drops of 10% sodium hydroxide solution on a Masstone drawdown. The degree of chemical resistance is measured by taking the DE* value between the spotted area versus the control area. The coating formulations are expected to demonstrate improved chemical resistance as measured by the DE*.
Example 32 Color Filter Application PerformanceColor filter formulations are prepared and tested at 6% of one or more modified particles from the above Examples loading adjusted to 75% of the total with de-ionized water and then mixed with a vehicle (25%) consisting of 30% Valspar acrylic vehicle, 30% Joncryl 1972 (available from BASF) and 40% 1-methoxy-2-propanol (Propylene Glycol Monomethyl Ether). Transmission values of the color filter coatings on a transparent olefin polymer substrate using a wire wound rod #7 (Paul N. Gardner Company, Pompano Beach, Fla.) are measured after drying at ambient temperature.
Example 33 Cosmetic Application PerformanceOil-in-water and water-in-silicone emulsions were prepared with modified titanium dioxide pigment dispersion from Example 17. Materials used in preparation of the oil-in-water and water-in-silicone emulsions are described in Table 18.
Table 19 provides the formulation for the oil-in-water emulsion prepared as described below.
Oil in Water Emulsion Manufacturing Procedure:
-
- 1. Prepare Phase A, mix and heat to 50° C. until homogenous.
- 2. Prepare Phase B1/B2 and then add to Phase A. Mix with a Turrax homogenizer for 1 minute.
- 3. Cool while mixing to 40° C. then add Phase C.
- 4. Add thickener (Phase D) and continue mixing until thick and creamy.
- 5. Put into an appropriate container. pH=7.60
Table 20 provides the formulation for the water-in-silicone emulsion prepared as described below.
Water in Silicon Emulsion Manufacturing Procedure:
-
- 1. In Phase A, mix and heat to 70° C. until homogenous.
- 2. Mix Phase B and C separately until homogenous without heat.
- 3. Add B to Bulk until emulsified. Add Bulk to C slowly and maintain temperature at 70° C.
- 4. Continue mixing until thickening occurs.
- 5. Put into an appropriate container.
Referring to
A benefit of the modified pigment vs. the original pigment is the dispersibility and the ease of dispersion. Both the emulsions were relatively easy to form using the Example 17 dispersion without any significant use of shear. Without being bound by a particular theory, it is believed that the temperature stability is higher in emulsions including modified pigment dispersion than in emulsions including traditional pigments due to their small particle size and wetting characteristics. This would keep the particles suspended for a long period of time. Since dispersion would be easier and better, color strengths are also expected to be better with modified pigments.
Example 34 Correction Fluid Application PerformanceWater-based correction fluid compositions including a modified opacifying agent, (e.g., titanium dioxide as prepared in Example 17) are prepared according to methods well known to those skilled in the art. (See, e.g., U.S. Pat. No. 6,025,413, U.S. Pat. No. 4,654,081, U.S. Pat. No. 4,165,988, and U.S. Pat. No. 3,997,498, the disclosures of which are hereby incorporated by reference in their entirety.)
Example 35 Markers and PensThe modified particles of the above Examples are incorporated into markers and writing pens using methods known in the art.
Claims
1. A method of modifying a particle, the method comprising:
- reacting a reactive compound having an X—[Y]n reactive group with a secondary compound N—S-ZM to form a substituted reactive intermediate [Y]a—X—(N—S-ZM)b; and
- reacting the particle with the substituted reactive intermediate [Y]a—X—(N—S-ZM)b to attach the substituted reactive intermediate to the surface of the particle to form a surface modified particle, the particle comprising at least one of a dye particle, an inorganic pigment particle, an additive, or a combination thereof;
- wherein X is a sulfonyl, phosphoryl, or 1,3,5-triazinyl group;
- Y is a halogen leaving group;
- N is a nucleophilic group;
- S is an organic group;
- ZM is an ionizable end group;
- n is an integer between 1 and 3;
- b is an integer between 1 and 3; and
- a=n−b;
- wherein n is equal to or greater than b; and
- wherein if b is 2 or 3, each N—S-ZM can be the same or different.
2. The method of claim 1, wherein X is a 1,3,5-triazinyl group.
3. The method of claim 1, wherein b is 2 or 3, and each N—S-ZM is different.
4. The method of claim 3, wherein the X—[Y]n reactive group comprises cyanuric chloride, and the secondary compounds comprise 4-aminobenzoic acid and a polymeric amine.
5. The method of claim 1, wherein Y comprises at least one of fluorine, chlorine, bromine, or iodine.
6. The method of claim 1, wherein N comprises at least one of an amine, an imine, a pyridine, or a thiol group.
7. The method of claim 1, wherein S comprises at least one of substituted or unsubstituted alkyls, aryls and polymer chains having a molecular weight range from about 300 to about 8000.
8. The method of claim 1, wherein Z comprises at least one of a carboxyl, sulfonyl, phenolic, or phosphoryl group and M comprises at least one of a proton or cation in salt form.
9. The method of claim 1, wherein the secondary compound N—S-ZM comprises at least one of a polymer, an amine, an amino acid, an alcohol, a thiol, and a combination thereof.
10. The method of claim 9, wherein the secondary compound N—S-ZM comprises at least one of amino benzoic acids, amino benzene sulfonic acids, amino phenols, amino sulfonic acids, polyethoxylated amino acids, sodium sulfanilate, sulfanilic acid, sodium p-aminobenzoate, p-aminophenol, ethyl 4-aminobenzoate, taurine, oleic acid (amino), tetramethylammonium 4-aminobenzoate, sodium 4-aminophenolate, sodium aminooleate, organic polymeric substrates, and combinations thereof.
11. The method of claim 10, wherein the organic polymeric substrates comprises at least one of linear alkyl and branched ethoxy and propoxy chain polymers with a molecular weight of about 300 to about 3000, linear polyethoxy polymeric amines, linear propoxy polymeric amines, styrene acrylic copolymers, polyethyleneimines, and combinations thereof.
12. The method of claim 1, wherein Z comprises at least one of ammonium, trimethylammonium, or tributylammonium and M comprises at least one of a halide or a negatively charged ion.
13. The method of claim 1, wherein the secondary compound N—S-ZM comprises at least one of a diamino aromatic, a polyethyleneimine, a polyguanidine, a quaternary ammonium compound, or a combination thereof.
14. The method of claim 1, wherein the particle comprises at least one of Disperse Blue 14, Disperse Blue 19, Disperse Blue 72, Disperse Blue 334, Disperse Blue 359, Disperse Blue 360, Disperse Orange 25, Disperse Yellow 54, Disperse Yellow 64, Disperse Red 55, Disperse Red 60, Macrolex Red H, Disperse Brown 27, Solvent Blue 67, Solvent Blue 70, Solvent Red 49, Solvent Red 146, Solvent Red 160, Solvent Yellow 162, Solvent Violet 10, Solvent Black 29, Acid Yellow 204, Acid Yellow 151, Acid Orange 60, Acid Red 182, Acid Red 357, Acid Red 359, Acid Blue 193, Acid Brown 355, Acid Violet 90, Acid Black 172, Acid Black 194, Acid Black 52, Acid Black 60, titanium (IV) oxide, iron (III) oxide, zinc oxide, and combinations thereof.
15. The method of claim 1, further comprising milling the particle to less than about 200 nm before, during, or after reacting the pigment with the substituted reactive intermediate.
16. The method of claim 1, wherein the substituted reactive intermediate [Y]a—X—(N—S-ZM)b is associated with charge-balancing counterions, further comprising at least partially substituting the counterions with at least one of alkali metals, alkaline earth metals, NR1R2R3H+, and combinations thereof, wherein R1, R2, and R3 are independently H or substituted or unsubstituted C1-C5 alkyl groups.
17. The method of claim 16, wherein the counterions are at least partially substituted with at least one of K+, Li+, NH4+, monoethanolammonium, tetraethylammonium, triethanolammonium, tetramethylammonium, tetrabutylammonium, and combinations thereof.
18. The method of claim 1, further comprising incorporating the surface modified particle into an aqueous particle dispersion.
19. A wood stain, coating, inkjet ink, color filter, or textile printing ink, comprising the surface modified particle produced by the method of claim 1.
20. The method of claim 1, wherein the X—[Y]n reactive group is cyanuric chloride and the secondary compound N—S-ZM is at least one of 4-aminobenzoic acid, sulfanilic acid, 4-aminophenolate, taurine, oleic acid (amino), linear polyethoxy polymeric amines, linear propoxy polymeric amines, or combinations thereof.
21. The method of claim 1, wherein the surface modified particle is a self-dispersing particle.
22. The method of claim 1, wherein the surface modified particle comprises about 0.1 to about 0.8 mMoles of active hydrogen per gram of particle.
23. The method of claim 1, wherein the surface modified particle comprises a total amount of alkali metal equivalent to about 0.1 to about 0.8 mMoles of active hydrogen per gram of particle.
24. The method of claim 23, wherein the surface modified particle comprises the dye particle.
25. The method of claim 23, wherein the surface modified particle comprises the inorganic pigment particle, about 2 to about 7 percent of carbon, about 0.1 to about 2 percent of hydrogen, and about 0.1 to about 0.5 mMoles of active hydrogen per gram of the inorganic pigment particle.
26. The method of claim 23, wherein the particle comprises a least one of titanium oxide, iron oxide, or zinc oxide.
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Type: Grant
Filed: Apr 7, 2010
Date of Patent: Dec 29, 2015
Patent Publication Number: 20100251932
Assignee: Sensient Colors LLC (St. Louis, MO)
Inventors: Puthalath K. Sujeeth (Ballwin, MO), John P. Kane (Ellisville, MO), Daniel A. Ouellette (St. Peters, MO), Mark Ulrich (Florissant, MO)
Primary Examiner: Veronica F Faison
Application Number: 12/756,175
International Classification: C09D 11/00 (20140101); C09D 11/037 (20140101); A61K 8/44 (20060101); A61Q 1/02 (20060101); C07D 251/54 (20060101); C09B 67/04 (20060101); C09B 67/08 (20060101); C09B 67/46 (20060101); C09C 1/24 (20060101); C09C 1/36 (20060101); C09C 3/12 (20060101); C09D 7/00 (20060101); C09D 11/326 (20140101); C09D 11/328 (20140101); C09D 15/00 (20060101); G02B 5/22 (20060101);
