Golf club head with adjustable weighting
A golf club head comprising a means for adjusting the location of the center of gravity is disclosed herein. In particular, the golf club head of the present invention comprises a first channel that includes a rail extending upwards from its floor and a second channel including a groove extending into its floor. The second channel intersects the first channel at a junction, and a slidable weight comprising a contoured body portion, one or more mechanical fasteners, and a clamping structure that engages the rail or the groove when the one or more fasteners are tightened is disposed within at least one of the channels. The slidable weight can be moved into either of the channels without being removed from the golf club head and indexed, thus saving a golfer time during adjustment.
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The present application is a continuation-in-part of U.S. patent application Ser. No. 14/163,946, filed on Jan. 24, 2014, and is also a continuation-in-part of U.S. patent application Ser. No. 14/174,068, filed on Feb. 6, 2014, the disclosure of each of which is hereby incorporated by reference in its entirety herein.
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENTNot Applicable
BACKGROUND OF THE INVENTIONField of the Invention
The present invention relates to a golf club head. More specifically, the present invention relates to a slidable weight for a golf club head that can be adjusted along one or more channels in the golf club head.
Description of the Related Art
The ability to adjust center of gravity location and weight in a golf club head is useful for controlling performance of the golf club. The prior art includes several different solutions for adjustable weighting, but these solutions do not optimize weight adjustment, especially along tracks or channels that follow the curvature of the golf club head or intersect with other channels. For example, several golf club manufacturers employ multiple piece slidable weights that clamp a pair of rails in a channel when the weights are fixed in place, but these designs are more complex and costly than they need to be, and the numerous pieces associated with the weights increases the likelihood that parts will get lost during adjustment. The presence of multiple rails also increases the overall weight of the golf club head and reduces the amount of discretionary mass available to the manufacturer during the design process. Therefore, there is a need for a weighting mechanism that allows for simple and flexible center of gravity (CG) and moment of inertia (MOI) adjustability along channels that follow a golf club head's curvature.
BRIEF SUMMARY OF THE INVENTIONThe present invention allows consumers to easily move and fix a weight at any location within intersecting channels disposed in the golf club head in such a way to maximize aesthetic appearances while preserving the function of the movable weight. The objective of this invention is to provide an adjustable weight with minimal or no effect on appearance at address while maximizing the ability of the weight to adjust center of gravity height. Additional goals include minimizing the fixed component of the structure dedicated to the weighting system and also minimizing any potential effect on impact sound. Yet another object of the present invention is an adjustable weighting feature for lateral or vertical center of gravity control which is placed to maximize effectiveness and may be entirely concealed from view at address.
The slidable weight of the present invention fits within a contoured or rounded track and can be clamped to any location along the track. The slidable weight is added to the track at a single location, and, when engaged with the track, the slidable weight has multiple points of contact at each location on the track despite the changing contour and track geometry. The slidable weight may also include two different dovetail designs with opposing male/female engagements that allow the weight to travel along tracks going in different directions via one or more intersection points.
One aspect of the present invention is a golf club head comprising a body comprising a face and a sole, a crown, at least one rail, and a first weight assembly comprising at least one mechanical fastener comprising a head portion and a threaded extension portion, and a body portion comprising an upper surface, a lower surface, at least one threaded through bore extending from the upper surface to the lower surface, and a clamping portion extending from the lower surface, wherein the sole comprises a first channel comprising a first floor, wherein the rail is disposed within the first channel and extends from the first floor in a direction normal to the first floor, wherein the body portion receives at least an upper portion of the at least one rail within the clamping portion, wherein the threaded extension portion is sized to fit within the threaded through bore, and wherein the first weight assembly is reversibly affixed to the at least one rail with the mechanical fastener.
In some embodiments, the clamping portion may comprise first and second tapered projections, and each of the first and second tapered projections may increase in length as it extends away from the lower surface of the body portion. In a further embodiment, a cross-section of the upper portion of the at least one rail may be V-shaped, a cross-section of a void between the first and second tapered projections may be V-shaped, and the void may be sized to receive the upper portion of the at least one rail. In a further embodiment, the first and second tapered projections may have a first plurality of surface radii, the at least one rail may have a second plurality of surface radii, and the first plurality of surface radii may be smaller than the second plurality of surface radii. In another embodiment, the threaded extension portion may abut an upper surface of the at least one rail when the at least one mechanical fastener is fully engaged with the threaded through bore.
In some embodiments, the golf club head may further comprise a second channel comprising a second channel length and a second floor, the second floor may comprise a groove, the groove may extend along the entire second channel length, and the groove may be shaped to receive the clamping portion of the first weight. In a further embodiment, the clamping portion may comprise first and second tapered projections, each of the first and second tapered projections may increase in length as it extends away from the lower surface of the body portion, the groove may comprise a groove floor and first and second groove sidewalls, and the first and second groove sidewalls may extend towards one another as they extend away from the groove floor. In another embodiment, the second channel may intersect with the first channel, and may extend in a direction normal to at least a portion of the first channel.
In some embodiments, the body portion of the first weight assembly may have contoured shape, the at least one threaded through bore may comprise a first threaded through bore and a second threaded through bore, and the at least one mechanical fastener may comprise a first bolt and a second bolt. In a further embodiment, the body portion may have an elliptical shape. In another embodiment, the first weight assembly may have at least four points of contact on the at least one rail when the first and second bolts are fully engaged with the threaded through bore. In some embodiments, the at least one rail may comprise a first rail and a second rail, the clamping portion may have a first length, an open space may be disposed between the first rail and the second rail, and the open space may have a second length that is greater than the first length.
In a further embodiment, the golf club head may further comprise a second channel comprising a second floor, the second floor may comprise a groove, the groove may be shaped to receive the clamping portion of the first weight, the clamping portion may be inserted into the groove at a groove opening, the second channel may intersect with the first channel, and the groove opening may be disposed proximate the open space between the first and second rails. In another embodiment, the golf club head may further comprise a plug sized to fit within the open space and prevent the first weight from disengaging from either of the first and second rails.
Another aspect of the present invention is a wood-type golf club head comprising a face component, and a sole comprising a heel side, a toe side, a rear side, a first channel extending from the heel side to the toe side via the rear side, and a second channel extending from a location proximate the face to the rear side and intersecting the first channel at the rear side, a crown, a weight assembly comprising first and second bolts and an elliptical body portion comprising an upper surface, a lower surface, first and second threaded through bores extending from the upper surface to the lower surface, and a clamping portion extending from the lower surface, wherein the first bolt is engaged with the first threaded through bore, wherein the second bolt is engaged with the second threaded through bore, wherein the clamping portion comprises first and second projections, wherein the clamping portion is disposed between the first and second threaded through bores, wherein the first channel comprises a first floor and a rail extending upwards from the first floor, wherein the second channel comprises second floor and a groove sized to receive the clamping portion disposed in the second floor, wherein a void between the first and second projections is sized to receive at least a portion of the rail, wherein when a portion of the rail is disposed within the void, tightening at least one of the first and second bolts reversibly fixes the weight assembly within the first channel, and wherein when the clamping portion is disposed within the groove, tightening at least one of the first and second bolts reversibly fixes the weight assembly within the second channel.
In some embodiments, when the weight assembly is disposed within the first channel, the weight assembly may have at least four points of contact with the rail when the first and second bolts are tightened within the first and second threaded through bores. In another embodiment, when the weight assembly is disposed within the second channel, the first and second bolts may contact the second floor when the first and second bolts are tightened within the first and second threaded through bores. In yet another embodiment, the rail may have a cross-sectional shape selected from the group consisting of T-shaped, V-shaped, and Y-shaped. In another embodiment, the first and second projections may comprise wall radii that are smaller than any wall radii on the rail.
Having briefly described the present invention, the above and further objects, features and advantages thereof will be recognized by those skilled in the pertinent art from the following detailed description of the invention when taken in conjunction with the accompanying drawings.
The design approaches described herein are based on a construction used in a driver head characterized by a composite crown adhesively bonded to a cast titanium body. This particular construction approach permits the crown configuration to be adapted to the inventive weighting scheme with minimal impact on weight and function. However, the weighting embodiments disclosed herein can be used with other constructions, including all titanium, all composite, and a composite body with metal face cup. The embodiments may also work in conjunction with at least one adjustable weight port on the sole, crown, and/or other part of the driver head. Shifting weight along the channel described herein gives a user control of the golf club head's center of gravity location and other mass properties.
A first embodiment of the present invention is shown in
The weight assembly 100 includes a contoured body portion 110, which preferably has an elliptical shape as shown in
The rail 60 in the embodiments disclosed herein has a V-shaped cross-section, but in alternative embodiments may have Y- or T-shaped cross-sections. As shown in
A preferred embodiment of the present invention is illustrated in
As shown in
Unlike the slidable weight assembly 100 of the first embodiment, however, when the weight assembly 200 of the preferred embodiment is disposed within the open space 65 at the junction 90 between the two elongated channels 50, 70, the weight assembly 200 can be moved into the second elongated channel 70 by sliding the tapered projections 222, 226 into the groove 80 of the second elongated channel 70. The weight assembly 200 does not need to be removed and indexed in order for it to be affixed to the second elongated channel 70, saving a user time during adjustment of the golf club head 10. The geometry of the groove 80 and the tapered projections 222, 226 prevents the weight assembly 200 from disengaging from the second elongated channel 70, and the weight can be removably affixed to any point within the second elongated channel 70 by tightening one or both of the bolts 230, 235 until the threaded extension portions 232, 237 make contact with the floor 75 and push the elliptical body portion 210 away from the floor 75, thus creating a clamping force between the inner sides 83, 84 of the groove 80 and the outer surfaces 223a, 223b, 227a, 227b of the tapered projections 222, 226.
The open space 65 at the junction 90 may be filled with a plug (not shown) to further ensure that none of the weight assemblies 200 becomes disengaged from the elongated channels 50, 70. The plug may have clamping features that snap onto one or both of the rail 60 segments 62, 64, and/or a feature that slides into a portion of the groove 80, and/or it may include a threaded bore that lines up with a threaded bore in the open space 65 to receive a bolt to secure it to the golf club head 10. The plug may also have any of the features of the stopper disclosed in U.S. patent application Ser. No. 14/174,068 or the weight screw or plug disclosed in U.S. patent application Ser. No. 14/163,946.
In each of the embodiments disclosed herein, there preferably is a clearance between the head portion 131, 136, 231, 236 of the bolts 130, 135, 230, 235 and a floor portion 112a, 114a, 212a, 214a, of the threaded through-bores 112, 114, 212, 214 so that the bolts 130, 135, 230, 235 can be screwed downwards such that their threaded extension portions 132, 137, 232, 237 can make contact with the rail 60 or the floor 75 of the elongated channels 50, 70, whichever is applicable. In any of the embodiments disclosed herein, the crown 30 may be affixed to the body 20 with an adhesive material. The crown 30 is formed from a light-weight material, preferably a non-metal material such as a composite, which may be selected from any of the composite materials disclosed in U.S. Pat. Nos. 8,460,123 and 9,033,822, the disclosure of each of which is hereby incorporated by reference in its entirety herein.
The rail 60 and plug may be formed as disclosed in U.S. patent application Ser. No. 14/174,068, the disclosure of which is hereby incorporated by reference in its entirety herein. Similarly, the elongated channels 50, 70 disclosed herein may have any of the configurations disclosed in U.S. Pat. No. 8,696,491, the disclosure of which is hereby incorporated by reference in its entirety herein, and the elongated channels 50 disclosed herein may be disposed anywhere on the golf club head 10, including the sole 40, crown 30, face 22, and ribbon portions, if applicable. Though the embodiment disclosed herein is shown in a driver, the inventive adjustable weighting configuration may also be used with other type of golf clubs, including fairway woods, irons, wedges, hybrids, and putters.
In other embodiments, the golf club head 10 may have a multi-material composition such as any of those disclosed in U.S. Pat. Nos. 6,244,976, 6,332,847, 6,386,990, 6,406,378, 6,440,008, 6,471,604, 6,491,592, 6,527,650, 6,565,452, 6,575,845, 6,478,692, 6,582,323, 6,508,978, 6,592,466, 6,602,149, 6,607,452, 6,612,398, 6,663,504, 6,669,578, 6,739,982, 6,758,763, 6,860,824, 6,994,637, 7,025,692, 7,070,517, 7,112,148, 7,118,493, 7,121,957, 7,125,344, 7,128,661, 7,163,470, 7,226,366, 7,252,600, 7,258,631, 7,314,418, 7,320,646, 7,387,577, 7,396,296, 7,402,112, 7,407,448, 7,413,520, 7,431,667, 7,438,647, 7,455,598, 7,476,161, 7,491,134, 7,497,787, 7,549,935, 7,578,751, 7,717,807, 7,749,096, and 7,749,097, the disclosure of each of which is hereby incorporated in its entirety herein.
From the foregoing it is believed that those skilled in the pertinent art will recognize the meritorious advancement of this invention and will readily understand that while the present invention has been described in association with a preferred embodiment thereof, and other embodiments illustrated in the accompanying drawings, numerous changes, modifications and substitutions of equivalents may be made therein without departing from the spirit and scope of this invention which is intended to be unlimited by the foregoing except as may appear in the following appended claims. Therefore, the embodiments of the invention in which an exclusive property or privilege is claimed are defined in the following appended claims.
Claims
1. A golf club head comprising:
- a body comprising a face and a sole, the sole comprising a first channel comprising a first floor;
- a crown;
- at least one rail comprising an upper portion having a V-shaped cross-section, the at least one rail disposed within the first channel and extending from the first floor in a direction normal to the first floor; and
- a first weight assembly comprising; at least one mechanical fastener comprising a head portion and a threaded extension portion; and a body portion comprising an upper surface, a lower surface, at least one threaded through bore extending from the upper surface to the lower surface, and a clamping portion comprising first and second tapered projections extending from the lower surface,
- wherein each of the first and second tapered projections increases in length as it extends away from the lower surface of the body portion,
- wherein a cross-section of a void between the first and second tapered projections is V-shaped,
- wherein the void is sized to receive the upper portion of the at least one rail,
- wherein the first and second tapered projections have a first plurality of surface radii,
- wherein the at least one rail has a second plurality of surface radii,
- wherein the radii of the first plurality of surface radii are smaller than the radii of the second plurality of surface radii,
- wherein the body portion receives at least the upper portion of the at least one rail within the clamping portion,
- wherein the threaded extension portion is sized to fit within the threaded through bore, and
- wherein the first weight assembly is reversibly affixed to the at least one rail with the mechanical fastener.
2. The golf club head of claim 1, wherein the threaded extension portion abuts an upper surface of the at least one rail when the at least one mechanical fastener is fully engaged with the threaded through bore.
3. A golf club head comprising:
- a body comprising a face and a sole, the sole comprising a first channel comprising a first floor and a second channel comprising a second channel length and a second floor;
- a crown;
- at least one rail disposed within the first channel and extending from the first floor in a direction normal to the first floor; and
- a first weight assembly comprising; at least one mechanical fastener comprising a head portion and a threaded extension portion; and a body portion comprising an upper surface, a lower surface, at least one threaded through bore extending from the upper surface to the lower surface, and a clamping portion extending from the lower surface,
- wherein the second floor comprises a groove,
- wherein the groove extends along the entire second channel length,
- wherein the groove is shaped to receive the clamping portion of the first weight,
- wherein the body portion receives at least an upper portion of the at least one rail within the clamping portion,
- wherein the threaded extension portion is sized to fit within the threaded through bore, and
- wherein the first weight assembly is reversibly affixed to the at least one rail with the mechanical fastener.
4. The golf club head of claim 3, wherein the clamping portion comprises first and second tapered projections, wherein each of the first and second tapered projections increases in length as it extends away from the lower surface of the body portion, wherein the groove comprises a groove floor and first and second groove sidewalls, and wherein the first and second groove sidewalls extend towards one another as they extend away from the groove floor.
5. The golf club head of claim 3, wherein the second channel intersects with the first channel.
6. The golf club head of claim 5, wherein the second channel extends in a direction normal to at least a portion of the first channel.
7. A golf club head comprising:
- a body comprising a face and a sole, the sole comprising a first channel comprising a first floor;
- a crown;
- at least one rail disposed within the first channel and extending from the first floor in a direction normal to the first floor; and
- a first weight assembly comprising; at least one mechanical fastener comprising a head portion and a threaded extension portion; and a body portion comprising an upper surface, a lower surface, at least one threaded through bore extending from the upper surface to the lower surface, and a clamping portion extending from the lower surface,
- wherein the body portion has contoured shape,
- wherein the at least one threaded through bore comprises a first threaded through bore and a second threaded through bore,
- wherein the at least one mechanical fastener comprises a first bolt and a second bolt,
- wherein the body portion receives at least an upper portion of the at least one rail within the clamping portion,
- wherein the threaded extension portion is sized to fit within the threaded through bore, and
- wherein the first weight assembly is reversibly affixed to the at least one rail with the mechanical fastener.
8. The golf club head of claim 7, wherein the body portion has an elliptical shape.
9. The golf club head of claim 7, wherein the first weight assembly has at least four points of contact on the at least one rail when the first and second bolts are fully engaged with the threaded through bore.
10. A golf club head comprising:
- a body comprising a face and a sole, the sole comprising a first channel comprising a first floor;
- a crown;
- at least one rail disposed within the first channel and extending from the first floor in a direction normal to the first floor; and
- a first weight assembly comprising; at least one mechanical fastener comprising a head portion and a threaded extension portion; and a body portion comprising an upper surface, a lower surface, at least one threaded through bore extending from the upper surface to the lower surface, and a clamping portion extending from the lower surface,
- wherein the body portion receives at least an upper portion of the at least one rail within the clamping portion,
- wherein the threaded extension portion is sized to fit within the threaded through bore,
- wherein the first weight assembly is reversibly affixed to the at least one rail with the mechanical fastener,
- wherein the at least one rail comprises a first rail and a second rail,
- wherein the clamping portion has a first length,
- wherein an open space is disposed between the first rail and the second rail, and
- wherein the open space has a second length that is greater than the first length.
11. The golf club head of claim 10, further comprising a second channel comprising a second floor, wherein the second floor comprises a groove, wherein the groove is shaped to receive the clamping portion of the first weight, wherein the clamping portion is inserted into the groove at a groove opening, wherein the second channel intersects with the first channel, and wherein the groove opening is disposed proximate the open space between the first and second rails.
12. The golf club head of claim 10, further comprising a plug, wherein the plug is sized to fit within the open space and prevent the first weight from disengaging from either of the first and second rails.
13. A wood-type golf club head comprising:
- a face component;
- a sole comprising a heel side, a toe side, a rear side, a first channel extending from the heel side to the toe side via the rear side, and a second channel extending from a location proximate the face to the rear side and intersecting the first channel at the rear side;
- a crown;
- a weight assembly comprising; first and second bolts; and an elliptical body portion comprising an upper surface, a lower surface, first and second threaded through bores extending from the upper surface to the lower surface, and a clamping portion extending from the lower surface,
- wherein the first bolt is engaged with the first threaded through bore,
- wherein the second bolt is engaged with the second threaded through bore,
- wherein the clamping portion comprises first and second projections,
- wherein the clamping portion is disposed between the first and second threaded through bores,
- wherein the first channel comprises a first floor and a rail extending upwards from the first floor,
- wherein the second channel comprises second floor and a groove sized to receive the clamping portion disposed in the second floor,
- wherein a void between the first and second projections is sized to receive at least a portion of the rail,
- wherein when a portion of the rail is disposed within the void, tightening at least one of the first and second bolts reversibly fixes the weight assembly within the first channel, and
- wherein when the clamping portion is disposed within the groove, tightening at least one of the first and second bolts reversibly fixes the weight assembly within the second channel.
14. The wood-type golf club head of claim 13, wherein when the weight assembly is disposed within the first channel, the weight assembly has at least four points of contact with the rail when the first and second bolts are tightened within the first and second threaded through bores.
15. The wood-type golf club head of claim 13, wherein when the weight assembly is disposed within the second channel, the first and second bolts contact the second floor when the first and second bolts are tightened within the first and second threaded through bores.
16. The wood-type golf club head of claim 13, wherein the rail has cross-sectional shape selected from the group consisting of T-shaped, V-shaped, and Y-shaped.
17. The wood-type golf club head of claim 13, wherein the first and second projections comprise wall radii that are smaller than any wall radii on the rail.
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Type: Grant
Filed: Nov 5, 2015
Date of Patent: Apr 18, 2017
Assignee: Callaway Golf Company (Carlsbad, CA)
Inventors: Keith L. Kingston (Carlsbad, CA), Matthew Myers (Carlsbad, CA), Wee Joung Kim (Vista, CA)
Primary Examiner: Alvin Hunter
Application Number: 14/933,973
International Classification: A63B 53/04 (20150101); A63B 53/06 (20150101);