Headrest structure, headrest cushion and passenger seat
A headrest structure for a passenger seat, a headrest cushion and passenger seat. The headrest structure comprises an adjustable headrest frame for connection to a passenger seat; and a headrest cushion mounted to the adjustable headrest frame such that the headrest cushion is moveable relative to a seat back of the passenger seat by way of the adjustable headrest frame; wherein the headrest cushion comprises a support surface facing away from the headrest frame, the support surface comprising a concave upper part and a convex bottom part relative to the passenger seat.
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This application is a national phase application under 35 U.S.C. §371 of International Application No. PCT/SG2014/000155, filed on Apr. 8, 2014, which claims priority to Singapore Patent Application No. 20 1302619-0, filed Apr. 8, 2013, the disclosures of which are incorporated herein by reference in their entirety.
FIELD OF INVENTIONThe present invention relates broadly to a headrest structure, a headrest cushion and to passenger seat
BACKGROUNDHeadrests are commonly used on passenger seats, for example aircraft passenger seats, to provide support for the head of the seat occupant. To be effective, the headrest should be positioned at a correct distance above the backrest of the seat. The distance above the backrest will defer from person to person depending on the anthropometry and comfort preference of an individual.
A conventional headrest for aircraft seating is a 2-way headrest where the seat occupant can adjust the headrest to be positioned to the correct distance above the backrest based on individual comfort and preference by upward and downward movement. To try and address issues encountered by the conventional 2-way headrest, a 4 and a 6-way headrest have been developed.
The 4-way headrest, in addition to allowing upward and downward adjustment, allows its sides to be folded to provide sideway head support for the seat occupant.
In addition to the function described above for the 4-way headrest, the 6-way headrest provides forward and backward tilting of the headrest. As such a 6-way headrest offers the seat occupant a wide range of headrest adjustment based on individual preference.
In existing headrest designs, the headrest cushion is typically shaped with a substantially flat support surface, i.e. the surface facing away from the headrest frame and towards the head of the seat occupant, to provide support for the head of the seat occupant. It has been found that strain and stiff neck continue to be experienced by many passengers, especially for long haul flight where seat occupant typically tilt their head sideways while sleeping. As such, comfort of passenger seating is compromised.
Embodiments of the present invention provide a headrest, a cushion for a head rest and a passenger seat that seek to address at least one of the above problems.
SUMMARYIn accordance with a first aspect of the present invention, there is provided a headrest structure for a passenger seat, the headrest structure comprising an adjustable headrest frame for connection to a passenger seat; and a headrest cushion mounted to the adjustable headrest frame such that the headrest cushion is moveable relative to a seat back of the passenger seat by way of the adjustable headrest frame; wherein the headrest cushion comprises a support surface facing away from the headrest frame, the support surface comprising a concave upper part and a convex bottom part relative to the passenger seat.
In accordance with a second aspect of the present invention, there is provided a headrest cushion for an adjustable headrest frame for a passenger seat, the headrest cushion being configured for mounting to the adjustable headrest frame such that the headrest cushion is moveable relative to a seat back of the passenger seat by way of the adjustable headrest frame, and wherein the headrest cushion comprises a support surface disposed for facing away from the headrest frame, the support surface comprising a concave upper part and a convex bottom part relative to the passenger seat.
In accordance with a third aspect of the present invention, there is provided a passenger seat comprising a headrest structure of the first aspect.
Embodiments of the invention will be better understood and readily apparent to one of ordinary skill in the art from the following written description, by way of example only, and in conjunction with the drawings, in which:
An embodiment of the present invention provides a 6 way headrest coupled with a tear drop shaped cushion. The 6 way headrest allows the seat occupant to adjust the headrest to their preferred configuration while the headrest cushion has a support surface with a concave upper part and a convex bottom part relative to the passenger seat, which preferably provides both head and neck support.
In an example embodiment, the shape of the headrest cushion is designed to account for the anatomy of the human head and neck, more particular, the cushion has a concave top half and a convex bottom half which follows the posterior outline of human head and neck region. Advantageously, the concave top half provides support for the head, while the convex bottom half provides support for the seat occupant's neck.
In the example embodiment, the headrest cushion 104 has a concave upper portion 105 and a convex bottom portion 107. Furthermore, the headrest cushion 106 in this embodiment has a softer material or materials in the center portion 110 and a stiffer material or materials at the side flap portions 112, 114. This can advantageously provide the seat occupant a comfortable feel at the posterior head and neck regions while providing adequate support to the head and neck regions against or to limit sideway tilting of the head by way of the stiffer material or materials at the side flap portions. In one embodiment, for the center portion 110 of the headrest cushion 104, memory foam is preferably implemented to enhance the conformity of the headrest to individual occupant's anthropometry.
The headrest cushion 104 in the example embodiment has voids in the form of substantially V-shaped cutouts 116, 118 formed in a support surface 120 thereof, which faces away from the headrest frame 102, i.e. towards a seat occupant, to accommodate folding of the side flap portions 112, 114, together with the side flaps 106, 108. Preferably, the cutouts 116, 118 will eliminate or at least reduce “wrinkle” on the headrest cushion when the side flaps 106, 108 are folded. The, voids are not limited to the cutouts 116, 118 shown in
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In different embodiment, the dimensions of the headrest structure and cushion depend on the dimensions and aesthetics of the seat, as will be appreciated by a person skilled in the art. As illustrated in
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- width 502 about 450 mm
- height 504 about 183 mm
- maximum depth 506 about 55 mm
- depth 508 at top about 25 mm
- minimum depth 510 in upper concave portion about 15 mm
- depth 512 at the bottom about 40 mm
In one embodiment, a headrest structure for a passenger seat comprises an adjustable headrest frame for connection to a passenger seat; and a headrest cushion mounted to the adjustable headrest frame such that the headrest cushion is moveable relative to a seat back of the passenger seat by way of the adjustable headrest frame; wherein the headrest cushion comprises a support surface facing away from the headrest frame, the support surface comprising a concave upper part a convex bottom part relative to the passenger seat.
The headrest cushion can comprise voids formed in a body thereof, the voids being aligned with respective folding joints of the adjustable headrest frame for folding side portions of the headrest frames relative to a mid-portion of the headrest frame. The headrest cushion can comprise a mid-portion having a first compressive strength, and side portions having a second compressive strength different from the first compressive strength. The first compressive strength can be higher than the second compressive strength. The mid-portion of the headrest cushion can be mounted to a center mounting plate of the adjustable headrest frame. The side portions of the headrest cushion can be mounted to respective side mounting plates of the adjustable headrest frame.
In one embodiment, the concave upper part of the support surface directly meets the convex bottom part of the support surface such that a cross-section of the headrest cushion along a vertical axis relative to the passenger seat is substantially reverse S-shaped. The curvature of the concave upper part is shallower than the curvature of the convex lower part.
In one embodiment, the concave upper part and the convex bottom part each extend substantially across the horizontal width of the headrest cushion relative to the passenger seat.
The adjustable headrest frame can comprise a 4-way headrest frame. The adjustable headrest frame can comprise a 6-way headrest frame. The headrest frame can be configured such that the headrest cushion is moveable in upward and downward directions, in forward and backward tilt, and folding along two fold lines.
In one embodiment, a headrest cushion for an adjustable headrest frame for a passenger seat is provided, the headrest cushion being configured for mounting to the adjustable headrest frame such that the headrest cushion is moveable relative to a seat back of the passenger seat by way of the adjustable headrest frame, and wherein the headrest cushion comprises a support surface disposed for facing away from the headrest frame, the support surface comprising a concave upper part and a convex bottom part relative to the passenger seat.
The headrest cushion can comprise voids formed in a body thereof, the voids being aligned with respective folding joints of the adjustable headrest frame for folding side portions of the headrest frames relative to a mid-portion of the headrest frame. The headrest cushion can comprise a mid-portion having a first compressive strength, and side portions having a second compressive strength different from the first compressive strength. The first compressive strength can be higher than the second compressive strength. The mid-portion of the headrest cushion can be configured for mounting to a center mounting plate of the adjustable headrest frame. The side portions of the headrest cushion can be configured for mounting to respective side mounting plates of the adjustable headrest frame.
In one embodiment, the concave upper part of the support surface directly meets the convex bottom part of the support surface such that a cross-section of the headrest cushion along a vertical axis relative to the passenger seat is substantially reverse S-shaped. The curvature of the concave upper part can be shallower than the curvature of the convex lower part. The concave upper part and the convex bottom part can each extend substantially across the horizontal width of the headrest cushion relative to the passenger seat.
It will be appreciated by a person skilled in the art that numerous variations and/or modifications may be made to the present invention as shown in the specific embodiments without departing from the spirit or scope of the invention as broadly described. The present embodiments are, therefore, to be considered in all respects to be illustrative and not restrictive.
Claims
1. A headrest structure for a passenger seat, the headrest structure comprising:
- an adjustable headrest frame for connection to a passenger seat; and
- a headrest cushion mounted to the adjustable headrest frame such that the headrest cushion is moveable relative to a seat back of the passenger seat by way of the adjustable headrest frame;
- wherein the headrest cushion comprises cutouts formed in the support surface, the cutouts being aligned with respective folding joints of the adjustable headrest frame for folding side portions of the headrest frames relative to a mid-portion of the headrest frame;
- wherein the adjustable headrest frame is configured for providing forward and backward tilt such that a top of the adjustable headrest frame and a bottom of the adjustable headrest frame move in different horizontal directions relative to their respective positions in an upright orientation of the adjustable headrest frame, and
- wherein the headrest frame comprises a hinge element connected with a first end thereof at a fixed location on the headrest frame and with a second end thereof to a mounting brace for connection of the headrest frame to the passenger seat in an upward and downward moveable manner.
2. The headrest structure as claimed in claim 1, wherein the headrest cushion comprises a mid-portion made from a softer material compared to side portions of the headrest cushion.
3. The headrest structure as claimed in claim 2, wherein the mid-portion of the headrest cushion is mounted to a center mounting plate of the adjustable headrest frame.
4. The headrest structure as claimed in claim 2, wherein the side portions of the headrest cushion are mounted to respective side mounting plates of the adjustable headrest frame.
5. The headrest structure as claimed in claim 1, wherein the support surface includes a concave upper part and a convex bottom part, and wherein the concave upper part of the support surface directly meets the convex bottom part of the support surface such that a cross-section of the headrest cushion along a vertical axis relative to the passenger seat is substantially reverse S-shaped.
6. The headrest structure as claimed in claim 5, wherein the curvature of the concave upper part is shallower than the curvature of the convex lower part.
7. The headrest structure as claimed in claim 5, wherein the concave upper part and the convex bottom part each extend substantially across the horizontal width of the headrest cushion relative to the passenger seat.
8. The headrest structure as claimed in claim 1, wherein the adjustable headrest frame comprises a 4-way headrest frame for allowing upward and downward movements, as well as folding to provide sideway head support.
9. The headrest structure as claimed in claim 1, wherein the adjustable headrest frame comprises a 6-way headrest frame for allowing upward and downward movements, folding to provide sideway head support and forward and backward tilt.
10. The headrest structure as claimed in claim 9, wherein the headrest frame is configured such that the headrest cushion is moveable in upward and downward directions, in forward and backward tilt, and folding along two fold lines.
11. A passenger seat comprising a headrest structure as claimed in claim 1.
12. The headrest structure of claim 1, wherein the adjustable headrest frame is configured for providing forward and backward tilt such that an axis of rotation for the forward and backward tilt is disposed at about 1/4 of the height of the adjustable headrest frame below the top of the adjustable headrest frame.
13. The headrest structure of claim 1, wherein the adjustable headrest frame is configured for providing forward and backward tilt such that a distance of movement in a forward direction of the bottom of the adjustable headrest frame is larger than a distance of movement in a backward direction of the top of the adjustable headrest frame during backward tilting from the upright orientation of the adjustable headrest frame.
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Type: Grant
Filed: Apr 8, 2014
Date of Patent: Oct 10, 2017
Patent Publication Number: 20160023767
Assignees: Singapore Technologies Aerospace Ltd. (Paya Lebar), Tenryu Aero Component Co., Ltd. (Kakamigahara, Gifu)
Inventors: Guo Ying Zheng (Paya Lebar), Siang Ann Cheng (Paya Lebar), Teruo Sawada (Kakamigahara)
Primary Examiner: Rodney B White
Application Number: 14/782,286
International Classification: A47C 7/36 (20060101); A47C 7/38 (20060101); B64D 11/06 (20060101); B60N 2/48 (20060101);