Gripping mechanism having a large stroke
A ten-link gripping mechanism having a modular structure and a single degree of freedom, for robots, machines and handling devices, includes at least one eight-link finger mechanism with a gripper jaw, guided as a coupler by two four-bar linkages based one on the other. The choice of the dimensions of the individual elements enables the movement of the gripper jaw to be adapted to the task at hand while using only a single drive. The drive can be of a universal type, such as pneumatic, electromotive, magnetic or by means of a spring.
This patent application claims priority under 35 U.S.C. 119 to German patent application DE 10 2015 010 884.0, filed Aug. 25, 2015, which is hereby incorporated herein by reference.
TECHNICAL FIELDThe invention relates to a gripping mechanism for robots, machines and handling devices, comprising at least one movable gripper finger, which is guided as a coupler of an eight-link to ten-link finger mechanism on a trajectory which can also be an approximate or an exact straight line, in constrained motion, i.e. having a single degree of freedom, and which cooperates with at least one other fixed or movable gripper finger.
BACKGROUNDWO 92/20496 (U.S. Pat. No. 5,484,181) shows a gripping mechanism of the generic type, comprising at least one movable gripper finger, guided as a coupler of a six-link guiding mechanism with a central sliding joint. The central sliding joint is in the form of a pneumatic cylinder having a continuous piston rod and serves as a common drive element for all gripper fingers of the same gripping mechanism. The gripper finger of this gripping mechanism moves on an exact straight line normal to the longitudinal axis A of the gripper. The parallel gripping range, i.e. the gripping stroke, of this gripping mechanism is small in relation to current requirements on a flexible gripper.
German Democratic Republic Patent DD 2 65 354 A1, in FIG. 2, shows a gripping mechanism for handling devices having two gripper jaws 7. Each gripper jaw 7 is guided by means of a ten-link mechanism on an exact straight line. The coupling point G of the mechanism, also guided in an exact straight line and in the same direction, serves as a drive point for the movement of the gripper jaw and as a synchronization point of the movement of the two gripper jaws. The coupling point G of the mechanism is driven by a spindle drive 11 and 12. The mechanism thus makes itself redundant since it is possible to directly drive the gripper jaws with the straight-line spindle drive like a parallel vise.
SUMMARYThe invention is based on the object to provide a gripping mechanism having a large gripping stroke and providing the possibility of guiding the gripper jaw approximately or exactly in parallel, with a single degree of freedom and drive.
The object is achieved according to the invention by the features indicated in the independent claims.
The dependent claims recite advantageous embodiments of the invention.
In its most basic configuration, the gripping mechanism according to the invention has a finger mechanism, comprising a movable gripper jaw working against a fixed gripper jaw or any other fixed portion that is attached on the gripper casing or gripper flange or on the machine. The finger mechanism preferably has a jaw carrier on which the gripper jaw is exchangeably attached as a connection element between the gripper finger and the gripping object.
Either the jaw itself or the jaw carrier is an element of an eight-link finger mechanism and is guided as a coupler of the first four-bar linkage which is preferably a parallelogram four-bar linkage, by two long elements at two points on a flat coupler curve. This coupler curve can also become, in parts, a mathematically exact straight line when the dimensions of the individual elements are selected accordingly.
Of the first four-bar linkage, the element opposite the jaw carrier represents the coupler of a second four-bar linkage, which is also preferably a parallelogram four-bar linkage. The coupler of the second four-bar linkage is guided at two points by two elements, which are supported in the base of the finger mechanism. The base of the finger mechanism forms the flange of the gripping mechanism.
A long element of the first four-bar linkage adjacent to the jaw carrier is a binary element and has two hinges. The second long element adjacent to the jaw carrier is a ternary element having three hinges, in the form of a triangle having an obtuse angle, which can also include a flat angle of 180°, of which the third hinge is hinged to the base of the finger mechanism by a binary element. The finger mechanism thus created provides an eight-link kinematic chain with a single degree of freedom (F=1) without driving elements. The element opposite the jaw carrier is usually a quaternary element and comprises four hinges, which have a common axis in pairs and can thus form a double hinge.
The finger mechanism has three elements supported in the base. Each of these three elements can be used as a drive. The drive can be pneumatic, hydraulic, electromotive, magnetic or by means of a pre-stressed spring.
When a sliding joint, such as a pneumatic or hydraulic cylinder, or a spindle drive, is used as a drive, it is recommendable to attach the three elements supported on the base at the element of the sliding joint that is movable in a translatory movement so that the base of the eight-link finger mechanism becomes the drive element of the entire gripping mechanism. The axially immovable element of the sliding joint, the driving rod or the piston rod in the case of a pneumatic cylinder, or the spindle bearing in the case of an electromotive spindle drive, is connected to the gripper flange. By these means, the gripping jaw moves on a trajectory that is closest to a straight line. Moreover, the movable element of the sliding joint serves as a driving and synchronization element for all finger mechanisms of the same gripper.
A gripping mechanism can also have a plurality of finger mechanisms designed in this fashion, which move in synchronism with a single drive, or which have their own drives either individually or in groups. The dimensions of the individual elements of the finger mechanism determine the trajectory of the gripper jaw. With suitable synthesis, selection of the dimensions of the mechanical elements and the position of the hinges of the finger mechanism, the gripper jaw, when it is opened, moves in a direction normal to the longitudinal axis A of the gripping mechanism and then backwards towards the flange.
The details of various embodiments of the invention are set forth in the accompanying drawings and the description below. Numerous other features and advantages of the invention will be apparent from the description, the drawings, and the claims.
Identical parts are indicated by the same reference numerals. Indices with letters indicate different versions of the same element.
DETAILED DESCRIPTIONIn accordance with
The long element 7 adjacent to the jaw carrier is a ternary element having its third hinge connected to the ternary element 1 of the finger mechanism by the binary element 8. The ternary element 1 is the base of the finger mechanism.
The second long element 5 adjacent to the jaw carrier 6 is a binary element.
The element 3 of the first four-bar linkage 3, 5, 6 and 7, opposite the jaw carrier 6, in its most basic form, is a quaternary element having four hinges, which can be combined in pairs to form double hinges. The quaternary element 3 as a coupler of the second four-bar linkage 1, 2, 3 and 4 is guided at two hinges by two long binary elements 2 and 4 which are hingedly supported on the other side on the ternary element 1. The second four-bar linkage 1, 2, 3 and 4 is also preferably a parallelogram four-bar linkage so that the long elements 2 and 4 are parallel and have equal lengths.
The base of the finger mechanism 1 is fixedly connected to the gripper flange 10 and, in this arrangement, also serves as a base of the entire gripping mechanism, which can comprise a plurality of finger mechanisms radially arranged about the axis A.
The drive comprises a common electric motor having a worm shaft and one worm gear per each finger mechanism. The electric motor 11a is fixed on the central axis A on the base 1 and the flange 10 of the gripping mechanism and serves as a drive for all finger mechanisms. With its worm shaft 12a it drives all worm gears 13a of the finger mechanisms which are each fixed to the finger mechanism by the element 4. The worm shaft 12a is rotatably supported in the front portion 14a of the gripping mechanism in the casing 1, 10 and 14a. Instead of the element 4, the two other elements 2 or 8 supported on the element 1 can also be used as a driving element. Of course, each finger mechanism can also have its own drive. In that case, the drive motors are juxtaposed axially and in parallel.
According to
The electric motor 11a is attached on the gripper flange 10. It drives the spindle shaft 12b which is rotatably supported in the front plate 14b of the gripping mechanism. The front plate 14b is a portion of the gripper casing. It is connected to the gripper flange 10. The spindle shaft 12b moves the spindle nut 13b along the gripper axis A. The spindle nut 13b is fixed by the ternary element 1 of all finger mechanisms 1, 2, 3, 4, 5, 6, 7 and 8 and moves the element 1 back and forth parallel to the gripper axis A. The ternary element 8, and with it the entire finger mechanism, is rotatably moved by the hinge connection of the element 8 to the front plate 14b of the gripping mechanism via the binary element 9. If the element 1 moves toward the gripper flange, the gripping mechanism opens, and vice versa.
According to
According to
According to
When a plurality of finger mechanisms are placed about the gripper axis A to form a multi-finger gripping mechanism, the round-tooth rack 12c, via the pneumatic cylinder 11b as a drive element, synchronously drives all the gears 13c positioned about the rack.
The ternary element 1 of the finger mechanism is connected to the movable cylinder of the drive unit and moves back and forth in parallel to the gripper axis A. The binary element 9 connects the element 4 of the second four-bar linkage 1, 2, 3 and 4 by means of the front plate 14b and the piston rod 15 to the gripper flange 10 of the gripping mechanism. From a kinematic point of view, the thus created gripping mechanism has ten elements 1, 2, 3, 4, 5, 6, 7, 8, 9 and 10. The piston 16 is fixedly connected to the piston rod 15. The two parts 15 and 16 connect the front plate 14b with the gripper flange of the gripping mechanism. The four connected and immovable parts 10, 14b, 15 and 16 form the gripper casing and are regarded, kinematically, as a single part. In combination, they form the base of the ten-link gripping mechanism 1, 2, 3, 4, 5, 6, 7, 8, 9 and 10.
Any number of the described finger mechanisms according to
The features of the invention disclosed in the description, the drawings and the claims can be of importance for the realization of the invention both individually and in any combination.
There has been described a system and method for a gripping mechanism having a large stroke. While several particular forms of the invention have been illustrated and described, it will be apparent that various modifications and combinations of the invention detailed in the text and drawings can be made without departing from the spirit and scope of the invention. Accordingly, it is not intended that the invention be limited, except as by the appended claims.
Claims
1. A gripping mechanism for robots, machines, handling devices and the like, comprising:
- a gripper flange,
- a linkage mechanism having at least eight bar elements, and
- at least one moveable gripper jaw or finger, guided in constrained motion by the linkage mechanism on a trajectory,
- the moveable gripper jaw or finger being guided as a coupler of a first four-bar linkage of the linkage mechanism that is pivotably guided by a long binary element and a long ternary element of the first four-bar linkage, the long binary element and the long ternary element being pivotably linked to a fourth element of the first four-bar linkage that is pivotably guided as a coupler of a second four-bar linkage by two elements of the second-four-bar linkage that are pivotably linked to a ternary element of the second four-bar linkage, the ternary element of the first four-bar linkage being pivotably linked to the ternary element of the second four-bar linkage by a further element,
- the ternary element of the second four-bar linkage being connected directly or indirectly to the gripper flange of the gripping mechanism, and
- one of the three elements pivotably linked to the ternary element of the second-four-bar linkage serving as a single drive of the linkage mechanism, the linkage mechanism having a single degree of freedom and being driven solely by the single drive.
2. A gripping mechanism in accordance with claim 1 wherein the moveable gripper jaw or finger cooperates with at least one other fixed or moveable gripper jaw or finger connected or linked directly or indirectly to the gripper flange.
3. A gripping mechanism in accordance with claim 1 wherein one of the three elements pivotably linked to the ternary element of the second four-bar linkage is driven pneumatically, electromotively, by a worm drive, by a spindle drive, by a gear and a rack, by a mechanical spring or a gas spring, or electromagnetically.
4. A gripping mechanism for robots, machines, handling devices and the like, comprising:
- a gripper flange,
- a linkage mechanism having at least eight bar elements, and
- at least one moveable gripper jaw or finger, guided in constrained motion by the linkage mechanism on a trajectory,
- the moveable gripper jaw or finger being guided as a coupler of a first four-bar linkage of the linkage mechanism that is pivotably guided by a long binary element and a long ternary element of the first four-bar linkage, the long binary element and the long ternary element being pivotably linked to a fourth element of the first four-bar linkage that is pivotably guided as a coupler of a second four-bar linkage by two elements of the second-four-bar linkage that are pivotably linked to a ternary element of the second four-bar linkage, the ternary element of the first four-bar linkage being pivotably linked to the ternary element of the second four-bar linkage by a further element,
- the ternary element of the second four-bar linkage being connected directly or indirectly to the gripper flange of the gripping mechanism, and
- one of the three elements pivotably linked to the ternary element of the second-four-bar linkage serving as a drive of the linkage mechanism,
- wherein the trajectory approximates a straight line.
5. A gripping mechanism in accordance with claim 4 wherein the trajectory is an exact straight line.
6. A gripping mechanism for robots, machines, handling devices and the like, comprising:
- a gripper flange,
- a linkage mechanism having at least eight bar elements, and
- at least one moveable gripper jaw or finger, guided in constrained motion by the linkage mechanism on a trajectory,
- the moveable gripper jaw or finger being guided as a coupler of a first four-bar linkage of the linkage mechanism that is pivotably guided by a long binary element and a long ternary element of the first four-bar linkage, the long binary element and the long ternary element being pivotably linked to a fourth element of the first four-bar linkage that is pivotably guided as a coupler of a second four-bar linkage by two elements of the second-four-bar linkage that are pivotably linked to a ternary element of the second four-bar linkage, the ternary element of the first four-bar linkage being pivotably linked to the ternary element of the second four-bar linkage by a further element,
- the ternary element of the second four-bar linkage being connected directly or indirectly to the gripper flange of the gripping mechanism, and
- one of the three elements pivotably linked to the ternary element of the second-four-bar linkage serving as a drive of the linkage mechanism,
- wherein the coupler of the first four-bar linkage is a jaw carrier and the moveable gripper jaw or finger is a jaw carried by the jaw carrier.
7. A gripping mechanism for robots, machines, handling devices and the like, comprising:
- a gripper flange,
- a linkage mechanism having at least eight bar elements, and
- at least one moveable gripper jaw or finger, guided in constrained motion by the linkage mechanism on a trajectory,
- the moveable gripper jaw or finger being guided as a coupler of a first four-bar linkage of the linkage mechanism that is pivotably guided by a long binary element and a long ternary element of the first four-bar linkage, the long binary element and the long ternary element being pivotably linked to a fourth element of the first four-bar linkage that is pivotably guided as a coupler of a second four-bar linkage by two elements of the second-four-bar linkage that are pivotably linked to a ternary element of the second four-bar linkage, the ternary element of the first four-bar linkage being pivotably linked to the ternary element of the second four-bar linkage by a further element,
- the ternary element of the second four-bar linkage being connected directly or indirectly to the gripper flange of the gripping mechanism, and
- one of the three elements pivotably linked to the ternary element of the second-four-bar linkage serving as a drive of the linkage mechanism,
- wherein the first four-bar linkage and the second four-bar linkage each have respective hinges that are coaxially configured as a double hinge on the fourth element of the first four-bar linkage.
8. A gripping mechanism in accordance with claim 7
- wherein the first four-bar linkage and the second four-bar linkage each have two hinges that are coaxially configured in pairs as double hinges on the fourth element of the first four-bar linkage.
9. A gripping mechanism for robots, machines, handling devices and the like, comprising:
- a gripper flange,
- a linkage mechanism having at least eight bar elements,
- at least one moveable gripper jaw or finger, guided in constrained motion by the linkage mechanism on a trajectory,
- the moveable gripper jaw or finger being guided as a coupler of a first four-bar linkage of the linkage mechanism that is pivotably guided by a long binary element and a long ternary element of the first four-bar linkage, the long binary element and the long ternary element being pivotably linked to a fourth element of the first four-bar linkage that is pivotably guided as a coupler of a second four-bar linkage by two elements of the second-four-bar linkage that are pivotably linked to a ternary element of the second four-bar linkage, the ternary element of the first four-bar linkage being pivotably linked to the ternary element of the second four-bar linkage by a further element,
- the ternary element of the second four-bar linkage being configured as a movable slider on a fixed sliding rod that is connected directly or indirectly to the gripper flange of the gripping mechanism and that is pivotably linked directly or indirectly to an additional element that is pivotably linked to one of the elements that are pivotably linked to the ternary element of the second four-bag linkage, the relative movement between the ternary element of the second four-bar linkage and the sliding rod serving as a drive of the gripping mechanism.
10. A gripping mechanism in accordance with claim 9 wherein the trajectory approximates a straight line.
11. A gripping mechanism in accordance with claim 9 wherein the trajectory is an exact straight line.
12. A gripping mechanism in accordance with claim 9 wherein the coupler of the first four-bar linkage is a jaw carrier and the moveable gripper jaw or finger is a jaw carried by the jaw carrier.
13. A gripping mechanism in accordance with claim 9 wherein the moveable gripper jaw or finger cooperates with at least one other fixed or moveable gripper jaw or finger connected or linked directly or indirectly to the gripper flange.
14. A gripping mechanism in accordance with claim 9 wherein the first four-bar linkage and the second four-bar linkage each have respective hinges that are coaxially configured as a double hinge on the fourth element of the first four-bar linkage.
15. A gripping mechanism in accordance with claim 9 wherein the first four-bar linkage and the second four-bar linkage each have two hinges that are coaxially configured in pairs as double hinges on the fourth element of the first four-bar linkage.
16. A gripping mechanism in accordance with claim 9 wherein the ternary element of the second four-bar linkage with the three links supported thereon is driven as the slider on the sliding rod pneumatically, electromotively, by a worm drive, by a spindle drive, by a mechanical spring or a gas spring, or electromagnetically.
17. A gripping mechanism in accordance with claim 9 wherein the sliding rod is linked to the additional element by way of the additional element being linked to the flange to which the sliding rod is connected directly or indirectly.
18. A gripping mechanism in accordance with claim 9 wherein the sliding rod is connected directly or indirectly to a front plate and the sliding rod is linked to the additional element by way of the additional element being linked to the front plate.
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Type: Grant
Filed: Aug 24, 2016
Date of Patent: Nov 21, 2017
Patent Publication Number: 20170057096
Inventor: M. Mohsen Saadat (Soest)
Primary Examiner: Dean Kramer
Application Number: 15/246,221
International Classification: B25J 15/02 (20060101); B25J 15/10 (20060101); B25J 15/00 (20060101);