Venting/opening for paperboard carton

- Westvaco Corporation

A venting/opening means for an ovenable carton having a separate lid with venting and opening instructions printed on one corner, and a tray with a continuous peripheral flange. The improvement wherein the venting/opening means is applied to each corner of the tray flange for polygonal shaped cartons having side walls of equal length, or to designated diagonally opposed corners of trays of rectangular shape so as to provide a venting/opening means under the printed instructions on the lid notwithstanding how the lid is oriented on the tray. The venting/opening means takes the form of partial depth cut lines, cut score lines or the like arranged diagonally across the corners of the tray flange. These cut lines provide corner tabs which may be separated from the tray flange to allow the tray to be opened by fracturing the portion of the tray flange outboard of the cut lines and first partially lifting the lid to vent the carton, and then finally opening the carton by lifting the lid completely off the tray.

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Claims

1. A paperboard container having a substantially polygonal shape with sides of equal length and distinct corners comprising, in combination, a tray having a bottom panel and upstanding side walls with upper edges, an outwardly extending flange connected to the upper edges of said side walls, and a separate lid including printed instructions only at one corner designating venting and opening directions and having marginal edge portions which overlie the flange and are adhered to the flange for closing the container, the improvement for venting and opening the container at the corner of the container located beneath the printed instructions notwithstanding how the lid is oriented on the tray comprising partial depth cut/score lines applied diagonally to the underside of the tray flange at each corner of the tray, said cut/score lines defining removable corner portions of the tray flange at each corner of the tray outboard from the cut/score lines, whereby only the portion of the flange located outboard from the cut/score lines located beneath the printed instructions on the lid need be removed from the flange for opening and venting the container.

2. A paperboard container as set forth in claim 1 wherein additional partial depth cut/score lines are applied to the tray substantially along the connection between the outwardly extending flange and the upper edges of the tray side walls, so that upon venting and opening the container, a portion of the tray flange outboard of the additional partial depth cut/score lines delaminates and remains attached to the lid when the container is opened.

3. A paperboard container as set forth in claim 1 wherein additional partial depth cut/score lines are applied to the underside of the lid in a region that is substantially coincident with the location of the connection between the outwardly extending flange of the tray and the upper edges of the side walls of the tray so that upon venting and opening of the container, a portion of the lid outboard of the additional partial depth cut/score lines delaminates and remains attached to the flange when the container is opened.

4. A paperboard container of generally rectangular shape prepared from a separate lid having marginal edge portions and a tray, each having a designated corner, said tray including a continuous upper flange and means for adhering the marginal edge portions of the lid to the tray flange, said lid including printed instructions for venting and opening of the container only at its designated corner, the improvement for venting and opening the container notwithstanding the orientation of the designated corners of the lid and tray comprising, partial depth cut/score lines applied diagonally to the underside of the tray flange at both its designated corner, corresponding to the designated corner of the lid, and at the corner of the tray flange diagonally opposed from its designated corner to define removable corner portions of the tray flange outboard from the cut/score lines at the two diagonally opposed corners of the tray, whereby only the removable corner portion of the flange located outboard from the cut/score lines beneath the designated corner of the lid need be removed for opening and venting the container.

5. A container comprising:

(a) a polygonal shaped flanged tray with sides of equal length and a plurality of corners;
(b) a separate lid bonded to the tray flange to close the container including instructions for opening and venting the container printed only on one corner; and
(c) means for venting and opening the container notwithstanding how the lid is oriented on the tray comprising partial depth cut/score lines on the underside of the tray flange arranged diagonally across adjacent portions of the flange at each corner of the tray to define removable corner portions of the tray flange outboard from the cut/score lines at each corner of the tray whereby only the removable corner portion of the flange located beneath the printed instructions on the lid need be removed to open the container.

6. A container comprising:

(a) a rectangularly shaped flanged tray having a designated corner;
(b) a separate lid bonded to the tray flange having a designated corner including instructions for opening and venting the container printed only on its designated corner; and,
(c) means for venting and opening the container notwithstanding the orientation of the designated corners of the lid and tray comprising partial depth cut/score lines on the underside of the tray flange arranged diagonally across adjacent portions of the tray flange at the designated corner and the corner of the tray flange diagonally opposed from its designated corner to define removable corner portions of the tray flange outboard from the cut/score lines at the designated corner and the corner of the tray flange diagonally opposed from the designated corner whereby only the removable corner portion of the flange located beneath the designated corner of the lid need be removed to open the container.

7. A tray having a plurality of corners comprising a bottom panel with a plurality of side edges, sidewall panels of substantially equal length foldably attached to the side edges of said bottom panel, gusset panels foldably attached to each sidewall panel and to each other at each corner of the tray, an outwardly extending flange foldably attached to each sidewall panel, said flanges each including end extensions which extend beyond the ends of each sidewall panel at each corner of the tray, where they are overlapped and bound together and means at each corner of the tray comprising partial depth cut/score lines applied diagonally across adjacent portions of the bonded flange extensions to provide removable corner portions of the tray flange outboard from the cut/score lines at each corner of the tray.

8. A tray blank having a plurality of corners comprising a bottom panel having a plurality of side edges of substantially equal length, a sidewall panel foldably attached to each edge of said bottom panel, gusset panels foldably attached to one another and to adjacent ends of the sidewall panels, flanges foldably attached to each side wall panel, said flanges each including end extensions which extend beyond the ends of each sidewall panel at each corner of the blank, and means comprising partial depth cut/score lines located inboard of a flange extension applied diagonally across each end of each flange at each corner of the blank to provide removable corner portions of the tray flange outboard from the cut/score lines..Iadd.

9. A tray having a plurality of corners comprising a bottom panel with a plurality of side edges, sidewall panels foldably attached to the side edges of said bottom panel, gusset panels foldably attached to each sidewall panel and to each other at each corner of the tray, an outwardly extending flange foldably attached to each sidewall panel, a flange extension at each end of each flange, adjacent flange extensions being overlapped and bound together at each corner of the tray, and a partial depth cut/score line applied diagonally across the bonded flange extensions at each corner to provide removable corner portions of the tray flange outboard from the cut/score lines at each corner of the tray..Iaddend..Iadd.10. The tray of claim 9 wherein the bottom panel is a rectangle..Iaddend..Iadd.11. The tray of claim 9 wherein the bottom panel is a square..Iaddend..Iadd.12. A tray having a plurality of corners comprising a bottom panel with a plurality of side edges, sidewall panels foldably attached to the side edges of said bottom panel, gusset panels foldably attached to each sidewall panel and to each other at each corner of the tray, an outwardly extending flange foldably attached to each sidewall panel, a flange extension at each end of each flange, adjacent flange extensions being overlapped and bound together at each corner of the tray, and a partial depth cut/score line applied diagonally across the bonded flange extensions at two diagonally opposite corners to provide removable corner portions of the tray flange outboard from the cut/score lines at the two diagonally opposite corners of the tray..Iaddend..Iadd.13. The tray of claim 12 wherein the bottom panel is a rectangle..Iaddend..Iadd.14. The tray of claim 12 wherein the bottom panel is a square..Iaddend..Iadd.15. A tray blank having a plurality of corners comprising a bottom panel having a plurality of side edges, a sidewall panel foldably attached to each edge of said bottom panel, gusset panels foldably attached to one another and to adjacent ends of the sidewall panels, flanges foldably attached to each side wall panel, said flanges each including end extensions which extend beyond the ends of each sidewall panel at each corner of the blank, and a partial depth cut/score line extending diagonally in a flange proximate the respective extension at each corner of the blank to provide in the tray when assembled removable corner portions of the flange outboard from the cut/score lines..Iaddend..Iadd.16. A tray blank comprising a bottom panel having a plurality of edges, a sidewall panel foldably attached to each edge of the bottom panel, gusset panels foldably joining adjacent ends of the sidewall panels, a flange foldably attached to each side wall panel opposite the respective bottom panel edge, each flange including an extension proximate the respective gusset panel, the extensions being disposed to join adjacent flanges and define flange corners in the assembled tray, and a partial depth cut/score line extending diagonally across a flange inboard of a respective flange extension at two diagonally opposite corners of the assembled tray to define removable corner portions of the tray flange outboard from the cut/score lines..Iaddend..Iadd.17. A tray blank having upper and lower surfaces and comprising a bottom panel having a plurality of edges, a sidewall panel foldably attached to each edge of the bottom panel, gusset panels foldably joining adjacent ends of the sidewall panels, a flange foldably attached to each side wall panel opposite the respective bottom panel edge, each flange including an extension proximate the respective gusset panels, the extensions being disposed to join adjacent flanges and define flange corners in the assembled tray, and a partial depth cut/score line extending diagonally in the lower surface of each flange to define at the flange corners of the assembled tray a removable corner portion of the tray flange outboard from the cut/score lines..Iaddend..Iadd.18. In a tray including a bottom panel, sidewalls upwardly extending from the periphery of the bottom panel, gusset panels connecting adjacent sidewalls to define corners of the tray, and flanges outwardly extending from the sidewalls at distal edges thereof, the improvement comprising flange extensions extending from the ends of each flange and being joined to adjacent flange extensions to define flange corners at each tray corner and a partial depth cut/score line at each flange corner to define removable corner tabs..Iaddend..Iadd.19. The tray

of claim 18 wherein the bottom panel is a square..Iaddend..Iadd.20. The tray of claim 18 wherein the bottom panel is a rectangle..Iaddend..Iadd.21. In a tray including a bottom panel, sidewalls upwardly extending from the periphery of the bottom panel, gusset panels connecting adjacent sidewalls to define corners of the tray, and flanges outwardly extending from the sidewalls at distal edges thereof, the improvement comprising flange extensions extending from the ends of each flange and being joined to adjacent flange extensions to define flange corners at each tray corner and a partial depth cut/score line at diagonally opposite flange corners to define at least two removable corner tabs..Iaddend..Iadd.22. The tray of claim 21 wherein the bottom panel is a square..Iaddend..Iadd.23. The tray of claim 21 wherein the bottom panel is a rectangle..Iaddend.

Referenced Cited
U.S. Patent Documents
RE29705 July 18, 1978 Compere
3809221 May 1974 Compere
3863832 February 1975 Gordon et al.
4091930 May 30, 1978 Buchner et al.
4183458 January 15, 1980 Meyers
4304352 December 8, 1981 Humphries
4531688 July 30, 1985 Forbes, Jr.
4871071 October 3, 1989 Zimmermann
4944451 July 31, 1990 Forbes, Jr.
4955530 September 11, 1990 Rigby et al.
5090615 February 25, 1992 Hopkins et al.
5244145 September 14, 1993 Forbes, Jr.
Patent History
Patent number: RE36158
Type: Grant
Filed: Feb 3, 1997
Date of Patent: Mar 23, 1999
Assignee: Westvaco Corporation (New York, NY)
Inventor: Hampton E. Forbes, Jr. (Edinburg, VA)
Primary Examiner: Stephen P. Garbe
Law Firm: Finnegan, Henderson, Farabow, Garrett & Dunner, L.L.P.
Application Number: 8/792,376
Classifications
Current U.S. Class: 229/12535; With Venting Or Ventilation Means (229/120); 229/1232
International Classification: B65D 564; B65D 542;