Circuits, systems, methods, and software for power factor correction and/or control
Circuits, systems, methods and software for controlling a power conversion and/or correcting and/or controlling a power factor in such conversion(s). The present invention generally takes a computational approach to reducing or minimizing zero current periods in the critical mode of power converter operation, and advantageously reduces zero current periods in the critical mode of power converter operation, thereby maximizing the power factor of the power converter in the critical mode and reducing noise that may be injected back into AC power lines. The present power factor controller allows for greater design flexibility, reduced design complexity, and reduced resolution and greater tolerance for error in certain parameter measurements useful in power factor correction and/or control.
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This application may be related to U.S. application Ser. No. 10/804,660, filed Mar. 19, 2004, the relevant portions of which are incorporated herein by reference.
FIELD OF THE INVENTIONThe present invention generally relates to the field of power factor correction and/or control. More specifically, embodiments of the present invention pertain to circuits, systems, methods, and software for correcting and/or controlling a power factor in alternating current (AC)-direct current (DC) conversions.
DISCUSSION OF THE BACKGROUNDAn electrical load may appear to a power supply as a resistive impedance, an inductive impedance, a capacitive impedance, or a combination thereof. Ideally, when the current passing to the load is in phase with the voltage applied to or crossing the load, the power factor approaches one. Due to the nature of alternating current, the power factor of AC power can easily be less than one in certain situations (e.g., when the voltage is close to zero). In such situations, transmitted power/energy can be wasted (due to phase mismatch between current and voltage) and/or noise may be introduced into the power line. To reduce the noise to the power line caused by electrical loads and to improve the efficiency of power transmission, power supplies generally have power factor correction (PFC) circuitry to shape the input current waveform to follow the input voltage waveform. The closer the phase of the input current waveform follows the phase of the input voltage waveform, the more efficient the power conversion and the less noise is returned to the AC power line. The power factor, or PF, is a measure of this power conversion efficiency, and ideally, the PF for a given power converter should approach 1 under all conditions. When the PF does not approach 1, even under limited conditions, some portion of the transmitted energy is wasted, and current that should be passed onto a load may be returned, thereby introducing noise onto the power line.
The PFC for a given boost converter generally has two parameters defined by a specification: (1) PF, and (2) total harmonic distortion (or THD). THD refers to distortion caused generally by higher order harmonics (e.g., for a 60 Hz AC signal, distortion in the converted power signal caused by AC signals having a frequency of 120 Hz, 180 Hz, or other n*60 Hz value, where n is an integer of 2 or more). Generally, the higher the THD, the lower the efficiency. Such harmonics can saturate the transformer coils in boost converter 10 (e.g., in inductor 20). Moreover, if the THD is sufficiently high, noise can be fed back onto the AC power lines 12-14, a highly undesirable result from the perspective of a systems designer (e.g., of a power line network).
When current I=0 (i.e., I0, the current value during “zero current period” 126 in
As a result, the need in the art to turn switch 40 on as soon as possible when current I=0 has been long felt. Referring now to
There have been several approaches attempting to achieve results as close as possible to the ideal results shown in
Alternatively, one could try to sense the current at node 34 in
Embodiments of the present invention relate to circuitry, architectures, systems, methods, algorithms and software for correcting and/or controlling a power factor, for example in AC-DC boost converters. The circuitry generally comprises a power factor controller, comprising (a) a circuit configured to determine and/or identify (i) a period of a periodic power signal and (ii) a length of time from a beginning of the period during which a potential is applied to a power conversion switch; (b) a voltage calculator configured to determine at least a peak voltage of the periodic power signal; and (c) logic configured to calculate a time period to open the switch in response to (i) the length of time, (ii) the power signal period, and (iii) the peak voltage. The systems generally comprise the present controller and a switch that it controls, although one aspect of the system relates to a power converter comprising such a system and an inductor configured to store energy from a periodic power signal, such as an AC power signal.
The method generally comprises the steps of (1) storing energy from a periodic power signal in a power converter in response to application of a potential to switch in electrical communication with the power converter; (2) calculating a time period to open the switch from (i) an initial length of time during which a potential is applied to the switch, (ii) a period of the periodic power signal, and (iii) a peak voltage of the periodic power signal; and (3) opening the switch during the time period. The software generally comprises a set of instructions adapted to carry out the present method.
The present invention generally takes a computational approach to reducing and/or minimizing zero current periods in the critical mode of power converter operation, and advantageously reduces zero current periods in the critical mode to a reasonable and/or tolerable minimum, thereby minimizing the THD of the power converter in the critical mode and reducing noise that may be injected back into AC power lines.
These and other advantages of the present invention will become readily apparent from the detailed description of preferred embodiments below.
Reference will now be made in detail to the preferred embodiments of the invention, examples of which are illustrated in the accompanying drawings. While the invention will be described in conjunction with the preferred embodiments, it will be understood that they are not intended to limit the invention to these embodiments. On the contrary, the invention is intended to cover alternatives, modifications and equivalents, which may be included within the spirit and scope of the invention as defined by the appended claims. Furthermore, in the following detailed description of the present invention, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, it will be readily apparent to one skilled in the art that the present invention may be practiced without these specific details. In other instances, well-known methods, procedures, components, and circuits have not been described in detail so as not to unnecessarily obscure aspects of the present invention.
Some portions of the detailed descriptions which follow are presented in terms of processes, procedures, logic blocks, functional blocks, processing, and other symbolic representations of operations on data bits, data streams or waveforms within a computer, processor, controller and/or memory. These descriptions and representations are generally used by those skilled in the data processing arts to effectively convey the substance of their work to others skilled in the art. A process, procedure, logic block, function, operation, etc., is herein, and is generally, considered to be a self-consistent sequence of steps or instructions leading to a desired and/or expected result. The steps generally include physical manipulations of physical quantities. Usually, though not necessarily, these quantities take the form of electrical, magnetic, optical, or quantum signals capable of being stored, transferred, combined, compared, and otherwise manipulated in a computer, data processing system, or logic circuit. It has proven convenient at times, principally for reasons of common usage, to refer to these signals as bits, waves, waveforms, streams, values, elements, symbols, characters, terms, numbers, or the like.
It should be borne in mind, however, that all of these and similar terms are associated with the appropriate physical quantities and are merely convenient labels applied to these quantities. Unless specifically stated otherwise and/or as is apparent from the following discussions, it is appreciated that throughout the present application, discussions utilizing terms such as “processing,” “operating,” “computing,” “calculating,” “determining,” “manipulating,” “transforming,” “displaying” or the like, refer to the action and processes of a computer, data processing system, logic circuit or similar processing device (e.g., an electrical, optical, or quantum computing or processing device), that manipulates and transforms data represented as physical (e.g., electronic) quantities. The terms refer to actions, operations and/or processes of the processing devices that manipulate or transform physical quantities within the component(s) of a system or architecture (e.g., registers, memories, other such information storage, transmission or display devices, etc.) into other data similarly represented as physical quantities within other components of the same or a different system or architecture.
Furthermore, for the sake of convenience and simplicity, the terms “data,” “data stream,” “waveform,” and “information” are generally used interchangeably herein, but are generally given their art-recognized meanings. Also, for convenience and simplicity, the terms “connected to,” “coupled with,” “coupled to” and “in communication with” may be used interchangeably (which terms may also refer to direct and/or indirect relationships between the connected, coupled and/or communication elements unless the context of the term's use unambiguously indicates otherwise), but these terms are also generally given their art-recognized meanings.
The present invention concerns a circuit, system, method, and software for power factor correction and/or control. The present invention generally takes a computational approach to reducing and/or minimizing zero current periods in the critical mode of boost converter operation. One inventive circuit is a power factor controller, comprising (a) a circuit configured to determine and/or identify (i) a period of a periodic power signal and (ii) a length of time from a beginning of the period during which a potential is applied to a power conversion switch; (b) a voltage calculator configured to determine at least a peak voltage of the periodic power signal; and (c) logic configured to calculate a time period to open the switch in response to (i) the length of time, (ii) the power signal period, and (iii) the peak voltage. The system generally comprises the present controller and a switch that it controls, although a further aspect of the system relates to a power converter comprising such a system and an inductor or other means for storing energy from a periodic power signal, such as an AC power signal.
A further aspect of the invention concerns a method of correcting and/or controlling a power factor and/or controlling a power conversion. The method generally comprises (1) storing energy from a periodic power signal in a power converter in response to application of a potential to switch in electrical communication with the power converter; (2) calculating a time period to open the switch from (i) an initial length of time during which a potential is applied to the switch, (ii) a period of the periodic power signal, and (iii) a peak voltage of the periodic power signal; and (3) opening the switch during the time period. The software comprises a processor-readable or -executable set of instructions generally configured to implement the present method and/or any process or sequence of steps embodying the inventive concepts described herein.
The invention, in its various aspects, will be explained in greater detail below with regard to exemplary embodiments.
An Exemplary Boost Converter
In one aspect, the present invention relates to a power converter, comprising the present power factor controller (described in greater detail below), an inductor configured to store energy from a periodic power signal, and a power conversion switch configured to charge the inductor when a potential is applied to the switch. Generally, the switch is controlled by the present power factor controller, and the periodic power signal is either an alternating current (AC) power signal or a rectified AC power signal. In one implementation, the power converter is an AC-DC boost converter.
In various embodiments, the power converter may further comprise a diode configured to receive an output from the inductor and provide an output voltage to a load; a ripple filter coupled to an output of the diode; and/or a rectifier configured to rectify an alternating current power signal. In one embodiment, the periodic power signal comprises an output of the rectifier (e.g., it is a rectified AC power signal).
In other embodiments, the inductor converts the periodic power signal (e.g., the AC signal) into a substantially constant power signal (e.g., a DC signal); and/or the switch may be configured to (i) provide a power conversion current to the inductor when a potential is applied to it (e.g., when it is closed) and/or (ii) reduce, eliminate or prevent a power conversion current from passing through the inductor when the switch is open.
The operation of the present power factor controller and power converter may be best explained with reference to an exemplary embodiment.
For example, in
One object of the invention is to compute or calculate the length of time that switch 240 is off (“toff”) that results in a zero current through inductor 220. If one can compute or calculate (“toff”), then one can determine when to turn switch 240 back on in a manner minimizing the zero current period. The invention focuses on a power factor controller configured to conduct such calculations.
The triangulation approach to determining toff is relatively straight-forward. Referring to
Slope(310)=Vin/L [1]
Slope(320)=(Vout−Vin)/L [2]
toff=ton*Vin/(Vout−Vin) [3]
The output voltage Vout is generally predetermined and/or known by design; e.g., it has a specified, substantially constant value (for example, 450 V), although there will be some minor fluctuations in the actual value due to small ripples, the source(s) of which are known to those skilled in the art, but which as a percentage of Vout are insignificant and/or negligible. Thus, for purposes of computing toff, Vout is generally considered to be a constant value. Nonetheless, in one embodiment, Vout is determined (e.g., measured or sampled) every n on/off cycles of switch 240, where n is an integer, and the Vout value may be stored and/or updated in controller 230 as needed or desired for computing toff. At the values of Vout expected to be observed in certain applications of the present invention, Vout can be measured relatively accurately with relatively low resolution (at least in comparison with typical values of Iin and/or Vin to be detected in the critical mode at inductor 220 or node 234).
Also, as discussed above, ton is a known and/or predetermined value for purposes of computing toff. However, the voltage Vin at node 216 is not necessarily a known, predetermined or fixed value at a given point in time during the critical mode of converter operation. Vin can be calculated using known, (pre)determined, fixed or reliably measurable and/or detectable parameter values, though.
The rectified voltage at node 216 is still a half-sine wave, subject to standard trigonometric relationships with other parameters. Thus, if one knows the peak voltage Vp at node 216 and the period of the half-sine wave, one can calculate the value of Vin. Mathematically,
Vin=Vp*sin(πt/T)
where t−ton plus the time 330 from t0 ton, and T is the period of the rectified voltage half-sine wave (e.g., for a 60 Hz AC power signal, the period T is 1/(2*60 Hz)=8.3 msec). In one embodiment controller 230 includes one or more counters 231 configured to (i) count the length and/or indicate the end of period T, and/or (ii) determine the length of time t (e.g., initiating a count of known time increments in response to an “end of period T” indication and ending the count at the end of ton, when switch 240 is turned off).
As described above, it is generally not desirable to turn switch 240 on too soon in the critical mode. However, it is possible to do so when Vout fluctuates (e.g., due to small ripples) and/or when one underdetermines the value of t. As a result, and now referring to
toff=[ton*Vin/(Vout−Vin)]+Δt [5]
In one embodiment, the transitions between the average current and critical modes of operation can be determined mathematically. Referring now to the graph in
When boost converter 200 is in the critical mode, the current waveform I intersects the I0 axis. As a result, ts (which in this embodiment is the time of the on/off cycle of switch 240; please see
An Exemplary Power Factor Controller
A central aspect of the invention relates to a power factor controller, comprising (a) a circuit configured to identify (i) a period of a periodic power signal and (ii) a length of time from a beginning of the period during which a potential is applied to a power conversion switch (e.g., ton); (b) a voltage calculator configured to determine at least a peak voltage of the periodic power signal; and (c) logic configured to calculate a time period to open the switch in response to (i) the length of time, (ii) the power signal period, and (iii) the peak voltage. Thus, the present power factor controller identifies (i) the power signal period and (ii) the time length that the power conversion switch charges the power converter, determines the peak voltage of the periodic power signal, and calculates a time period during which the power conversion switch is turned off in response to (1) the “on” time of the switch, (2) the power signal period, and (3) the peak voltage. In the context of the present power factor controller, the term “identify” may refer to receiving and/or providing a predetermined value for the power signal period and/or the time length ton, calculating or computing such values from one or more other parameter values, or determining such values using conventional techniques for doing so (e.g., counting time increments of predetermined or known length, from a known initiation or starting point to a known termination or ending point). Typically, the periodic power signal comprises an alternating current power signal or a rectified AC power signal.
In various embodiments, the present power factor controller may further comprise (a) a voltage detector configured to determine a zero voltage at an input to the power converter; (b) one or more counters configured to initiate counting (i) the power signal period and/or (ii) the length of time in response to a signal from the voltage detector indicating the zero voltage; (c) a comparator configured to compare the power signal voltage to a first reference voltage and provide a first relative voltage value to the voltage calculator; (d) a filter configured to reduce or remove harmonic noise from the power converter output (e.g., from an output voltage feedback signal); and/or (e) a filter configured to reduce or remove noise from a current feedback signal.
In other embodiments, the logic comprises a digital signal processor, and/or the logic is further configured to calculate the time period(s) when a power converter comprising the switch is in a critical mode, or apply the potential to the switch for a predetermined period of time when a power converter comprising the switch is in a critical mode. Thus, the present controller may process one or more digital signals (typically a plurality of such signals, as will be explained in greater detail with regard to
Comparator 410 receives periodic (AC) power signal from AC power line 212. Given the known relationship between the signal from AC power line 212 and the rectified version thereof (e.g., rectified AC power signal 216 in
In one implementation, the first comparator in comparator block 410 compares the voltage on AC power line 212 with a reference voltage having a value of zero volts (0 V), then provides the comparison output 411 to zero voltage crossing locator 412, which transmits appropriate information and/or control signals to critical mode controller 416 in response to the outcome of the comparison. The output 411 from the first comparator may be analog or digital, but the output 413 of zero voltage crossing locator 412 is typically digital. It is well within the abilities of those skilled in the art to design and implement logic capable of such functions. For example, when output 411 is analog, zero voltage crossing locator 412 typically comprises an A/D converter and output 413 is a multi-bit digital signal carrying information about the value of the voltage on AC power line 112 relative to 0 V. However, when output 411 is digital (i.e., the first comparator identifies when the AC voltage 212 is 0 V or not), zero voltage crossing locator 412 typically comprises control logic and output 413 is a single- or multi-bit digital signal configured to instruct various circuits and/or logic in critical mode controller 416 to perform (or stop performing) one or more functions in response to the AC voltage 212 being 0 V.
In another implementation, the second comparator in comparator block 410 is a conventional peak detector configured to determine the maximum voltage on AC power line 212 from cycle to cycle (e.g., either AC power signal cycle or the rectified AC signal half-cycle), then provide an output 415 to voltage calculator 414, which transmits appropriate information and/or control signals to critical mode controller 416 in response to the peak detector output 415. The output 415 from the second comparator may be analog or digital, but the output 417 of voltage calculator 414 is typically digital. It is well within the abilities of those skilled in the art to design and implement logic capable of such functions. For example, when output 415 is analog, voltage calculator 414 typically comprises an A/D converter and output 417 is a multi-bit digital signal carrying information about the value of the peak voltage on AC power line 212. However, when output 415 is digital (i.e., the second comparator compares the AC voltage 212 to a plurality of reference voltages and provides a multi-bit digital output identifying the voltage range that the peak voltage is in), voltage calculator 414 typically comprises control logic and output 417 is a single- or multi-bit digital signal configured to instruct various circuits and/or logic in critical mode controller 416 to adjust, perform or stop performing one or more functions in response to changes in the peak AC voltage on power line 212.
Critical mode controller 416 is configured to compute or calculate at least two things:
-
- The power signal input voltage (e.g., Vin) from the peak voltage (Vp) and the length of time that switch 240 is on in the critical current mode (ton), and
- The time period during which switch 240 is off (e.g., toff above) when the power converter comprising inductor 220 (and/or otherwise in electrical communication with switch 240) is in the critical mode, from Vin, Vout and ton.
Thus, critical mode controller 416 is generally configured to calculate Vin from the peak AC voltage on power line 212 (provided by input 417 from voltage calculator 414), the half-period of the AC power signal (equivalent to the period of the rectified AC power signal and equal to the time difference between points when the AC voltage 212=0 V, information that is provided by input 413 from zero voltage crossing locator 412), and the time period from when AC voltage 212=0 V to the end of ton. As described above, ton is a predetermined length of time that may be programmed into a memory unit in digital signal processor 440 (or elsewhere in controller 400) or that may be calculated, computed or determined conventionally by digital signal processor 440 in response to one or more appropriate inputs (e.g., a current or voltage input from AC power line 212, a power conversion feedback from output voltage Vout node 272 and/or feedback current node 234, etc.).
Digital signal processor 440 also receives (1) a filtered, multi-bit digital signal from notch filter 425, corresponding to the power converter output voltage feedback signal 272, and (2) a filtered, multi-bit digital signal from filter 435, corresponding to the current feedback signal 234. These circuit blocks and signals are conventional, and generally perform their conventional function(s). However, one unexpected advantage of the present invention is that the A/D converters 420 and 430 (particularly 430) can have lower resolution than corresponding A/D converters in conventional boost controllers. This is generally because the present computational approach to minimizing toff does not rely on high-resolution information from direct current output Vout or current feedback 234 to try to measure accurately those periods where zero current is flowing through inductor 220. Also as described above, one may add a buffer period Δt to toff, in part to accommodate or allow for small potential accuracy errors in measuring certain parameters, such as Vp, Vout, t, T, and/or (when necessary or desired) ton.
Digital signal processor 440 outputs a multi-bit digital signal to D/A converter 445, which converts the multi-bit digital signal to an analog signal instructing output driver 450 to open or close switch 240. If switch 240 is to be closed, the analog signal received by driver 450 informs driver 450 what potential to apply to the gate of switch 240. Alternatively, output driver 450 may comprise a plurality of driver circuits in parallel, each receiving one bit of the multi-bit digital signal output by digital signal processor 440, thereby avoiding a need for D/A converter 445.
Exemplary Methods
The present invention further relates to method of controlling a power converter, comprising the steps of (a) storing energy from a periodic power signal in the power converter in response to application of a potential to switch in electrical communication with the power converter; (b) calculating a time period to open the switch (e.g., toff) from (i) an initial length of time during which a potential is applied to the switch (e.g., ton), (ii) a period of the periodic power signal (e.g., T), and (iii) a peak voltage of the periodic power signal (e.g., Vp); and (c) opening the switch during the time period. As for the descriptions of hardware above, the periodic power signal may comprise an alternating current power signal or a rectified AC power signal, depending on design choices and/or considerations. The energy is typically stored in an inductor when a current from a rectified AC power signal passes through the inductor, and current generally passes through the inductor when the switch is closed. Energy typically is not stored in the boost converter (inductor) when the switch is open.
In various embodiments, the method may further comprise the step(s) of: (1) determining a zero voltage at an input to the power converter; (2) timing, or identifying or determining a time length for, (i) the power signal period and/or (ii) the length of time in response to a zero voltage indication; (3) determining the peak voltage of the periodic power signal; (4) calculating the time period or otherwise identifying when the power converter is in a critical mode; (5) filtering harmonic noise from an output of the power converter; and/or (6) filtering noise from a current feedback signal. Each of these additional steps is generally performed as described above with respect to the corresponding hardware configured to conduct, practice or implement the step.
In certain implementations, the step of determining the peak voltage may comprise comparing a voltage of the periodic power signal to a first reference voltage, sampling an output of the comparing step to generate a plurality of power signal voltage samples, and determining a maximum power signal voltage sample value, the peak voltage corresponding to the maximum power signal voltage sample value. Also, the present method generally further comprises the step of applying a potential to the switch for a predetermined period of time when the power converter is in the critical mode.
Exemplary Software
The present invention also includes algorithms, computer program(s) and/or software, implementable and/or executable in a general purpose computer or workstation equipped with a conventional digital signal processor, configured to perform one or more steps of the method and/or one or more operations of the hardware. Thus, a further aspect of the invention relates to algorithms and/or software that implement the above method(s). For example, the invention may further relate to a computer program, computer-readable medium or waveform containing a set of instructions which, when executed by an appropriate processing device (e.g., a signal processing device, such as a microcontroller, microprocessor or DSP device), is configured to perform the above-described method and/or algorithm.
For example, the computer program may be on any kind of readable medium, and the computer-readable medium may comprise any medium that can be read by a processing device configured to read the medium and execute code stored thereon or therein, such as a floppy disk, CD-ROM, magnetic tape or hard disk drive. Such code may comprise object code, source code and/or binary code.
The waveform is generally configured for transmission through an appropriate medium, such as copper wire, a conventional twisted pair wireline, a conventional network cable, a conventional optical data transmission cable, or even air or a vacuum (e.g., outer space) for wireless signal transmissions. The waveform and/or code for implementing the present method(s) are generally digital, and are generally configured for processing by a conventional digital data processor (e.g., a microprocessor, microcontroller, or logic circuit such as a programmable gate array, programmable logic circuit/device or application-specific [integrated] circuit).
In various embodiments, the computer-readable medium or waveform comprises at least one instruction (or subset of instructions) to (a) count predetermined time units corresponding to (i) the power signal period and/or (ii) the length of time, in response to an indication of a zero voltage on the periodic power signal; (b) determine (e.g., compute or calculate) the peak voltage; and/or (c) determine and/or indicate (e.g., by calculating a corresponding time period) when the power converter is in the critical mode. In one implementation, the instruction(s) to determine the peak voltage comprise at least one subset of instructions to (i) sample an output of a comparison of the periodic power signal voltage to a reference voltage, (ii) store a plurality of power signal voltage samples, and (iii) determine a maximum power signal voltage sample value, the peak voltage corresponding to the maximum power signal voltage sample value.
CONCLUSION/SUMMARYThus, the present invention provides a circuit, system, method and software for controlling a power conversion and/or correcting and/or controlling a power factor in such conversion(s). The circuitry generally comprises a power factor controller, comprising (a) a circuit configured to determine and/or identify (i) a period of a periodic power signal and (ii) a length of time from a beginning of the period during which a potential is applied to a power conversion switch; (b) a voltage calculator configured to determine at least a peak voltage of the periodic power signal; and (c) logic configured to calculate a time period to open the switch in response to (i) the length of time, (ii) the power signal period, and (iii) the peak voltage. The system generally comprises the present controller and a switch that it controls, although the system aspect of the invention also relates to a power converter comprising the present controller, the switch, and an inductor configured to store energy from the periodic power signal.
The method generally comprises the steps of (1) storing energy from a periodic power signal in a power converter in response to application of a potential to switch in electrical communication with the power converter; (2) calculating a time period to open the switch from (i) an initial length of time during which a potential is applied to the switch, (ii) a period of the periodic power signal, and (iii) a peak voltage of the periodic power signal; and (3) opening the switch during the time period. The software generally comprises a set of instructions adapted to carry out the present method.
The present invention generally takes a computational approach to reducing and/or minimizing zero current periods in the critical mode of power converter operation, and advantageously reduces zero current periods in the critical mode to a reasonable and/or tolerable minimum, thereby maximizing the power factor of the power converter in the critical mode and reducing noise that may be injected back into AC power lines. The present power factor controller allows for greater design flexibility, reduced design complexity, and/or reduced resolution and/or greater tolerance for error in certain parameter measurements or samples.
The foregoing descriptions of specific embodiments of the present invention have been presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the invention to the precise forms disclosed, and obviously many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and its practical application, to thereby enable others skilled in the art to best utilize the invention and various embodiments with various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the Claims appended hereto and their equivalents.
Claims
1. A power factor controller, comprising:
- a) a circuit configured to determine and/or identify (i) a period of a periodic power signal and (ii) a length of time from a beginning of said period during which a potential is applied to a power conversion switch;
- b) a voltage calculator configured to determine at least a value of the a peak voltage of said periodic power signal;
- c) logic configured to calculate a time period to open said power conversion switch in response to (i) said length of time, (ii) said power signal period, and (iii) said value of the said peak voltage;
- d) a voltage detector configured to determine a zero voltage at an input to a power converter operating on said periodic power signal; and
- e) one or more counters configured to initiate counting (i) said power signal period and/or (ii) said length of time in response to a zero voltage signal from said voltage detector indicating said zero voltage.
2. The power factor controller of claim 1, further comprising a comparator configured to compare a voltage of said periodic power signal to a first reference voltage and provide a first relative voltage value to said voltage calculator.
3. The power factor controller of claim 1, wherein said periodic power signal comprises an alternating current power signal.
4. The power factor controller of claim 1, wherein said logic comprises a digital signal processor.
5. The power factor controller of claim 1, wherein said logic is further configured to apply said potential to said power conversion switch for a predetermined period of time when a said power converter comprising said power conversion switch is in a critical mode.
6. The power factor controller of claim 1, further comprising a filter configured to reduce or remove noise from a current feedback signal.
7. The power factor controller of claim 1, wherein said logic calculates said time period when a said power converter comprising said power conversion switch is in a critical mode.
8. The power factor controller of claim 7, wherein said logic is further configured to calculate when said power converter is in said critical mode.
9. The power factor controller of claim 7, further comprising a first filter configured to reduce or remove harmonic noise from an output of said power converter in response to an output voltage feedback signal.
10. A power factor control system, comprising:
- a) the power factor controller of claim 1; and
- b) said power conversion switch, configured to provide a power conversion current to a said power converter, said power converter in electrical communication with said power conversion switch and said power factor controller.
11. A power converter, comprising:
- a) the system of claim 10; and
- b) an inductor configured to store energy from said periodic power signal.
12. The power converter of claim 11, further comprising a rectifier configured to rectify an alternating current power signal, wherein said periodic power signal comprises an output of said rectifier.
13. The power converter of claim 11, further comprising a diode configured to receive an output from said inductor and provide an output voltage to a load.
14. The power converter of claim 13, further comprising a ripple filter coupled to an output of said diode.
15. The power converter of claim 11, wherein said power conversion switch is configured to charge said inductor when said potential is applied to said power conversion switch.
16. The power converter of claim 15, further comprising a diode configured to receive an output from said inductor and provide an output voltage to a load, a ripple filter coupled to an output of said diode, and a rectifier configured to rectify an alternating current power signal, wherein said periodic power signal comprises an output of said rectifier.
17. The power converter of claim 16, further comprising (i) a resistor configured to provide a current feedback to said logic, said resistor being in communication with said power conversion switch, and (ii) an input filter configured to filter an output of said rectifier.
18. A power factor controller, comprising:
- a) a circuit configured to determine and/or identify (i) a period of a periodic power signal and (ii) a length of time from a beginning of said period during which a potential is applied to a power conversion switch;
- b) a voltage calculator configured to determine at least a value of the a peak voltage of said periodic power signal;
- c) logic configured to calculate a time period to open said power conversion switch in response to (i) said length of time, (ii) said power signal period, and (iii) said value of the said peak voltage; and
- d) a comparator configured to compare a voltage of said periodic power signal to a first reference voltage and provide a first relative voltage value to said voltage calculator and compare said voltage of said periodic power signal to a second reference voltage and provide a second relative voltage value to a voltage detector configured to determine a zero voltage at an input to a power converter operating on said periodic power signal.
19. The power factor controller of claim 18, wherein said circuit further comprises a said voltage detector configured to determine a said zero voltage at an said input to a said power converter operating on said periodic power signal.
20. The power factor controller of claim 19, wherein said circuit comprises one or more counters configured to initiate counting (i) said power signal period and/or (ii) said length of time in response to a zero voltage signal from said voltage detector indicating said zero voltage.
21. The power factor controller of claim 18, further comprising a digital-to-analog converter configured to (i) receive an output from said logic and (ii) provide an analog input in communication with said power conversion switch.
22. The power factor controller of claim 21, further comprising first and second analog-to-digital converters respectively configured to receive a voltage feedback from an output of said power converter and a current feedback in electrical communication with said power conversion switch.
23. The power factor controller of claim 22, further comprising (i) a notch filter configured to receive an output from said first analog-to-digital converter and (ii) a second filter configured to receive an output from said second analog-to-digital converter.
24. The power factor controller of claim 18, wherein said logic calculates said time period when a said power converter comprising said power conversion switch is in a critical mode.
25. A power factor controller, comprising:
- a) means for identifying (i) a period of a periodic power signal and (ii) a length of time from a beginning of said period during which a potential is applied to a means for charging, a said means for charging in communication with means for converting said periodic power signal, further comprising means for determining a zero voltage at an input to said means for converting said periodic power signal and one or more means for counting, configured to initiate counting said power signal period and/or said length of time in response to a signal from said means for determining a zero voltage indicating said zero voltage;
- b) means for determining at least a value of the a peak voltage of said periodic power signal; and
- c) means for calculating a time period to open said means for charging in response to (i) said length of time, (ii) said power signal period, and (iii) said value of the said peak voltage.
26. The power factor controller of claim 25, further comprising a means for comparing a voltage of said periodic power signal to a first reference voltage, said means for comparing being configured to provide a first relative voltage value to said means for determining calculating.
27. The power factor controller of claim 25, wherein said periodic power signal comprises an alternating current power signal.
28. The power factor controller of claim 25, wherein said means for calculating calculates said time period when a said means for converting said periodic power signal comprising said means for charging is in a critical mode.
29. The power factor controller of claim 28, wherein said means for calculating is further configured to calculate when said means for converting said periodic power signal is in said critical mode.
30. The power factor controller of claim 25, wherein said means for calculating comprises a means for processing one or more digital signals.
31. The power factor controller of claim 28, further comprising a first means for filtering configured to reduce or remove harmonic noise from an output of said means for converting said periodic power signal in response to an output voltage feedback signal.
32. The power factor controller of claim 25, wherein said means for calculating is further configured to apply said potential to said means for charging for a predetermined period of time when a said means for converting said periodic power signal comprising said means for charging is in a critical mode.
33. The power factor controller of claim 25, further comprising a means for filtering configured to reduce or remove noise from a current feedback signal.
34. A power factor control system, comprising:
- a) the power factor controller of claim 25; and
- b) said means for charging, configured to provide a power conversion current to a said means for converting said periodic power signal, said means for converting said periodic power signal in electrical communication with said means for charging and said power factor controller.
35. A power converter, comprising:
- a) the system of claim 34; and
- b) a means for storing energy from said periodic power signal.
36. The power converter of claim 35, wherein said means for charging is configured to charge said means for storing energy when said potential is applied to said means for charging.
37. The power converter of claim 35, further comprising a means for unidirectionally passing current, configured to receive an output from said means for storing energy and provide an output voltage to a load.
38. The power converter of claim 37, further comprising a means for filtering an output of said means for unidirectionally passing current.
39. The power converter of claim 35, further comprising a means for rectifying an alternating current power signal, wherein said periodic power signal comprises an output of said means for rectifying.
40. The power converter of claim 35, further comprising a means for unidirectionally passing current from an output of said means for storing energy to a load, a first means for filtering an output of said means for unidirectionally passing current, and a means for rectifying an alternating current power signal, wherein said periodic power signal comprises an output of said means for rectifying.
41. The power converter of claim 40, further comprising (i) a means for providing a current feedback to said means for calculating, and (ii) a second means for filtering an output of said means for rectifying.
42. A power factor controller, comprising:
- a) means for identifying (i) a period of a periodic power signal and (ii) a length of time from a beginning of said period during which a potential is applied to a means for charging, a said means for charging in communication with means for converting said periodic power signal;
- b) means for determining at least a value of the a peak voltage of said periodic power signal;
- c) means for calculating a time period to open said means for charging in response to (i) said length of time, (ii) said power signal period, and (iii) said value of the said peak voltage; and
- d) means for comparing a voltage of said periodic power signal to first and second reference voltages, configured to provide a first relative voltage value to said means for determining and a second relative voltage value to a means for determining a zero voltage at an input to a said means for converting said periodic power signal.
43. The power factor controller of claim 42, wherein said means for identifying further comprises said means for determining a zero voltage.
44. The power factor controller of claim 43, wherein said means for identifying comprises one or more means for counting, configured to initiate counting (i) said power signal period and/or (ii) said length of time in response to a signal from said means for determining a zero voltage indicating said zero voltage.
45. The power factor controller of claim 42, further comprising a means for converting a digital output from said means for calculating to an analog input in communication with said means for charging.
46. The power factor controller of claim 45, further comprising (i) a means for converting an analog voltage feedback from an output of said means for converting said periodic power signal to a first digital input for said means for calculating and (ii) a means for converting an analog current feedback to a second digital input for said means for calculating.
47. The power factor controller of claim 46, further comprising (i) a first means for filtering said first digital input for said means for calculating and (ii) a second means for filtering said second digital input for said means for calculating.
48. A method of controlling a power converter, comprising the steps of:
- a) storing energy from a periodic power signal in said power converter in response to application of a potential to switch in electrical communication with said power converter;
- b) calculating a time period to open said switch from (i) an initial length of time during which a potential is applied to said switch, (ii) a period of said periodic power signal, and (iii) a value of the a peak voltage of said periodic power signal;
- c) opening said switch during said time period; and
- d) comparing a voltage of said periodic power signal to a first reference voltage, sampling an output of said comparing step to generate a plurality of power signal voltage samples, and determining a maximum power signal voltage sample value, wherein said peak voltage corresponds to said maximum power signal voltage sample value.
49. The method of claim 48, further comprising the step of determining a zero voltage at an input to said power converter.
50. The method of claim 49, further comprising the step of timing (i) said power signal period and/or (ii) said length of time in response to a zero voltage indication.
51. The method of claim 48, further comprising the step of determining said peak voltage.
52. The method of claim 48, wherein said periodic power signal comprises an alternating current power signal.
53. The method of claim 48, comprising calculating said time period when said power converter is in a critical mode.
54. The method of claim 53, further comprising the step of calculating when said power converter is in said critical mode.
55. The method of claim 48, further comprising the step of filtering harmonic noise from an output of said power converter.
56. The method of claim 48, further comprising the step of applying said potential to said switch for a predetermined period of time when said power converter is in a critical mode.
57. The method of claim 48, further comprising the step of filtering noise from a current feedback signal.
58. A computer readable medium containing a set of instructions which, when executed by a processing device configured to execute computer-readable instructions, is configured to perform the method of claim 48.
59. The computer readable medium of claim 58, comprising at least one instruction to count predetermined time units corresponding to (i) said power signal period and/or (ii) said length of time, in response to an indication of a zero voltage on said periodic power signal.
60. The computer readable medium of claim 58, comprising at least one instruction to calculate said time period when said power converter is in a critical mode.
61. The computer readable medium of claim 60, further comprising at least one instruction to determine and/or indicate when said power converter is in said critical mode.
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Type: Grant
Filed: Jun 10, 2010
Date of Patent: Nov 22, 2011
Assignee: Marvell International Ltd. (Hamilton)
Inventors: Xiaopeng Chen (Sunnyvale, CA), Jianqing Lin (Pleasanton, CA), Hubertus Notohamiprodjo (Union City, CA)
Primary Examiner: Gary L Laxton
Application Number: 12/813,467
International Classification: G05F 1/613 (20060101); G05F 1/70 (20060101);