Disperse dyes, their preparation and their use

The present invention provides dyes of the general formula (I) where D, R1 to R7 and n are each as defined in claim 1, processes for their preparation and their use.

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Description
CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a national stage application (under 35 U.S.C. §371) of PCT/EP2007/061002, filed Oct. 16, 2007, which claims benefit of German application 10 2006 050642.1, filed Oct. 27, 2006.

BACKGROUND OF THE INVENTION

The present invention relates to disperse azo dyes in which a 2-oxoalkyl ester is linked to the chromophore. Dyes having this structural element are already known and described for example in GB 909843, WO95/20014 and WO05/056690. It has now been found that disperse azo dyes in which the structural element in question is linked to further selected structural elements in a certain manner have excellent properties and provide dyeings having excellent wash fastnesses and very good sublimation fastnesses.

BRIEF SUMMARY OF THE INVENTION

The invention relates to a dye of the formula (I)


where

  • D is the radical of a diazo component;
  • R1 is hydrogen, (C1-C6)-alkyl, (C1-C4)-alkoxy, hydroxyl, halogen, —NHCHO, —NHCO(C1-C6)-alkyl, —NHCOaryl, —NHSO2(C1-C6)-alkyl or —NHSO2aryl;
  • R2 is hydrogen, (C1-C6)-alkyl, (C1-C4)-alkoxy, phenoxy or halogen;
  • R3 is hydrogen, (C1-C6)-alkyl, substituted (C1-C6)-alkyl, (C3-C4)-alkenyl or substituted (C3-C4)-alkenyl;
    or R2 and R3 combine to form the radical —C*H(CH3)CH2C(CH3)2—, where the carbon atom marked by * is attached to the phenyl nucleus;
  • R4 is hydrogen, (C1-C5)-alkyl or phenyl;
  • R5 is (C1-C6)-alkyl or substituted (C1-C6)-alkyl;
  • R6 is hydrogen or (C1-C6)-alkyl;
  • R7 is hydrogen, (C1-C6)-alkyl or phenyl; and
  • n 0, 1, 2 or 3;
    although the compounds of the formulae


shall be excluded. The invention also relates to the process to make the dye and the process of using the dye.

DETAILED DESCRIPTION OF THE INVENTION

D radicals of a diazo component are in particular those customary in the field of disperse dyes and known to one skilled in the art.

Preferably, D represents a group of the formula (IIa)


where

  • T1 and T2 independently are hydrogen, (C1-C6)-alkyl, (C1-C4)-alkoxy, —SO2(C1-C6)-alkyl, —SO2aryl, cyano, halogen or nitro; and
  • T4 and T3 independently are hydrogen, halogen, trifluoromethyl, cyano, —SCN, —SO2CH3 or nitro;
  • although at least one of T1, T2, T3 and T4 is not hydrogen;
    or represents a group of the formula (IIb)


where

  • T5 and T5′ independently are hydrogen or halogen; and
  • T6 is hydrogen, —SO2CH3, —SCN, (C1-C4)-alkoxy, halogen or nitro;
  • although at least one of T5, T5′ and T6 is not hydrogen;
    or represents a group of the formula (IIc)


where

  • T12 is hydrogen or halogen;
    or represents a group of the formula (IId)


where

  • T7 is nitro, —CHO, cyano, —COCH3 or a group of the formula

    • where T10 is hydrogen, halogen, nitro or cyano;
    • T8 is hydrogen, (C1-C6)-alkyl or halogen; and
    • T9 is nitro, cyano, —COCH3 or —COOT11; where T11 is (C1-C4)-alkyl;
      or represents a group of the formula (IIe)

  • where T7 and T8 are each as defined above;
    or represents a group of the formula (IIf)

  • where T13 is phenyl or S—(C1-C4)-alkyl.

(C1-C6)-Alkyl groups may be straight chain or branched and are, for example, methyl, ethyl, n-propyl, i-propyl, n-butyl, i-butyl, tert-butyl, n-pentyl or n-hexyl. A similar logic applies to alkoxy groups, which are methoxy or ethoxy for example. (C3-C4)-Alkenyl groups are in particular allyl.

Substituted (C1-C6)-alkyl and (C3-C4)-alkenyl groups are in particular substituted by 1 to 3 substituents from the group consisting of halogen, cyano, hydroxyl, (C1-C6)-alkoxy, —COO(C1-C6)-alkyl, —COOaryl, —OCOO(C1-C6)-alkyl, —OCOOaryl, —OCO(C1-C6)-alkyl, phenyl, —OCOphenyl and phenoxy.

Aryl is in particular phenyl or naphthyl, —NHSO2aryl is in particular phenylsulfonylamino. Halogen preferably represents chlorine or bromine.

R1 is preferably hydrogen, chlorine, methyl, ethyl, hydroxyl, methoxy, ethoxy, acetylamino, propionylamino, benzoylamino, methylsulfonylamino, ethylsulfonylamino or phenylsulfonylamino.

R2 is preferably hydrogen, chlorine, methyl, ethyl, methoxy, ethoxy or phenoxy.

R3 is preferably hydrogen, methyl, ethyl, propyl, butyl, benzyl, phenylethyl, phenoxyethyl, methoxyethyl, cyanoethyl, —C2H4OCOCH3, —C2H4OCOC2H5, —C2H4COOCH3, —C2H4COOC2H5 or allyl.

R4 and R7 are each preferably hydrogen, methyl or phenyl, more preferably hydrogen. R6 is preferably hydrogen or methyl.

R5 is preferably methyl or ethyl.

n is preferably 0 or 1, more preferably 0.

Preferred dyes according to the present invention conform to the general formula (Ia)


where T1 to T4, R1 to R7 and n are each as defined above, but the compouds of the formula


shall be excluded.

In preferred dyes of the general formula (Ia), R3 is not ethyl when R1 is hydrogen and n=0. In further preferred dyes of the general formula (Ia), R3 is not n-propyl or n-butyl when R1 is —NHCOCH3 and n=0.

In particularly preferred dyes of the general formula (Ia),

  • R1 is acetylamino, propionylamino, benzoylamino or methylsulfonylamino;
  • R2 is hydrogen, chlorine, methoxy or ethoxy;
  • R3 is hydrogen, methyl, ethyl, allyl or benzyl;
  • R4 is hydrogen or methyl;
  • R5 methyl or ethyl;
  • R6 is hydrogen or methyl and
  • R7 is hydrogen, methyl or phenyl.

Particularly preferred dyes of the general formula (Ia) according to the present invention conform to the general formula (Iaa)


where

  • T1 is hydrogen, nitro or methyl;
  • T2 is hydrogen, nitro or chlorine;
  • T3 is hydrogen, cyano, chlorine or bromine;
  • T4 is hydrogen, cyano, nitro, chlorine, bromine or trifluoromethyl;
  • R1 is hydrogen, hydroxyl, chlorine, methyl, acetylamino, propionylamino, benzoylamino or methylsulfonylamino;
  • R2 is hydrogen, chlorine, methyl, phenoxy, methoxy or ethoxy;
  • R3 is hydrogen, methyl, ethyl, butyl, benzyl, phenylethyl, phenoxyethyl or allyl;
  • R5 is methyl or ethyl; and
  • R4 and R7 are hydrogen, methyl or phenyl;
    although the compounds of the formulae


shall be excluded.

In preferred dyes of the general formula (Iaa), R3 is not ethyl when R1 is hydrogen. In further preferred dyes of the general formula (Ia), R3 is not n-propyl or n-butyl when R1 is —NHCOCH3.

Further preferred dyes according to the present invention conform to the general formula (Ib)


where T12, R1 to R7 and n are each as defined above.

Particularly preferred dyes of this type according to the present invention conform to the general formula (Iba)


where

  • T12 is hydrogen, chlorine or bromine;
  • R1 is hydrogen, hydroxyl, methyl, acetylamino or propionylamino;
  • R2 is hydrogen, methyl, chlorine or methoxy;
  • R3 is hydrogen, ethyl, butyl, benzyl or allyl; and
  • R5 is methyl or ethyl.

Further preferred dyes according to the present invention conform to the general formula (Ic)


where T5, T5′, T6, R1 to R7 and n are each as defined above. 40

Particularly preferred dyes of this type according to the present invention conform to the general formula (Ica)


where

  • T5 and T5′ independently are hydrogen or halogen;
  • T6 is halogen or nitro;
  • R1 is hydrogen, hydroxyl, methyl, acetylamino or propionylamino;
  • R2 is hydrogen, methyl, chlorine or methoxy;
  • R3 is hydrogen, ethyl, butyl, benzyl or allyl; and
  • R5 is methyl or ethyl.

Further preferred dyes according to the present invention conform to the general formula (Id)


where T7 to T9, R1 to R7 and n are each as defined above.

Particularly preferred dyes of this type according to the present invention conform to the general formula (Ida)


where

  • T7 is nitro, —CHO or cyano;
  • T8 is hydrogen, methyl or chlorine;
  • T9 is nitro, cyano or —COCH3;
  • R1 is hydrogen, hydroxyl, methyl, acetylamino or propionylamino;
  • R2 is hydrogen, methyl, chlorine or methoxy;
  • R3 is hydrogen, methyl, ethyl, butyl, benzyl, phenoxyethyl or allyl; and
  • R5 is methyl or ethyl.

Further particularly preferred dyes of this type according to the present invention conform to the general formula (Idb)


where

  • T10 is nitro;
  • T9 is cyano or —COCH3;
  • 1 is hydrogen, methyl or acetylamino;
  • 3 is methyl, ethyl, butyl or allyl; and
  • R5 methyl or ethyl.

Further preferred dyes according to the present invention conform to the general formula (Ie)


where T7, T8, R1 to R7 and n are each as defined above and T7 is in particular nitro, —CHO, COCH3 or cyano.

Particularly preferred dyes of this type according to the present invention conform to the general formula (Iea)


where

  • T7 is nitro, —CHO or cyano;
  • T8 is hydrogen or chlorine;
  • R1 is hydrogen, hydroxyl, methyl, acetylamino or propionylamino;
  • R2 is hydrogen, methyl, chlorine or methoxy;
  • R3 is hydrogen, methyl, ethyl, butyl, benzyl, phenoxyethyl or allyl; and
  • R5 is methyl or ethyl.

Further preferred dyes according to the present invention conform to the general formula (If)


where

  • T13, R1 to R7 and n are each as defined above.

Particularly preferred dyes of this type according to the present invention conform to the general formula (Ifa)


where

  • R1 is hydrogen, hydroxyl, methyl, acetylamino or propionylamino;
  • R2 is hydrogen, methyl, chlorine or methoxy;
  • R3 is hydrogen, methyl, ethyl, butyl, benzyl, phenoxyethyl or allyl; and
  • R5 is methyl or ethyl.

The dyes of the general formula (I) according to the present invention are obtainable using methods known to one skilled in the art.

For instance, a compound of the general formula (III)
D-NH2 tm (III)
where D is as defined above, is diazotized and coupled onto a compound of the general formula (IV)


where R1 to R7 and n are each as defined above.

The diazotizing of the compounds of the general formula (III) is generally effected in a known manner, for example using sodium nitrite in an aqueous medium rendered acidic, for example with hydrochloric or sulfuric acid, or using nitrosylsulfuric acid in dilute sulfuric acid, phosphoric acid or in a mixture of acetic acid and propionic acid. The preferred temperature range is between 0° C. and 15° C.

The coupling of the diazotized compounds onto the compounds of the general formula (IV) is generally likewise effected in a known manner, for example in an acidic, aqueous, aqueous-organic or organic medium, particularly advantageously at temperatures below 10° C. Acids used are in particular sulfuric acid, acetic acid or propionic acid.

The compounds of the general formulae (III) and (IV) are known and can be prepared by known methods.

The present invention's dyes of the general formula (I) are very useful for dyeing and printing hydrophobic materials, the dyeings and prints obtained being notable for level hues and high service fastnesses. Deserving of particular mention are excellent wash fastnesses and very good sublimation fastnesses.

The present invention thus also provides for the use of the dyes of the general formula I for dyeing and printing hydrophobic materials, i.e., processes for dyeing or printing such materials in a conventional manner wherein one or more dyes of the general formula (I) according to the present invention are used as a colorant.

The hydrophobic materials mentioned may be of synthetic or semisynthetic origin. Useful hydrophobic materials include for example secondary cellulose acetate, cellulose triacetate, polyamides and, in particular, high molecular weight polyesters. Materials of high molecular weight polyester are in particular those based on polyethylene glycol terephthalates.

The hydrophobic synthetic materials can be present in the form of sheet- or threadlike constructions and can have been processed, for example, into yarns or into woven or knit textile materials. Preference is given to fibrous textile materials, which may also be present in the form of microfibers for example.

The dyeing in accordance with the use provided by the present invention can be carried out in a conventional manner, preferably from an aqueous dispersion, if appropriate in the presence of carriers, at between 80 to about 110° C. by the exhaust process or by the HT process in a dyeing autoclave at 110 to 140° C., and also by the so-called thermofix process, in which the fabric is padded with the dyeing liquor and subsequently fixed/set at about 180 to 230° C.

Printing of the materials mentioned can be carried out in a manner known per se by incorporating the dye of the general formula (I) of the present invention in a print paste and treating the fabric printed therewith at temperatures between 180 to 230° C. with HT steam, high-pressure steam or dry heat, if appropriate in the presence of a carrier, to fix the dye.

The dyes of the general formula (I) of the present invention shall be in a very fine state of subdivision when they are used in dyeing liquors, padding liquors or print pastes.

The dyes are converted into the fine state of subdivision in a conventional manner by slurrying the as-fabricated dye together with dispersants in a liquid medium, preferably in water, and subjecting the mixture to the action of shearing forces to mechanically communinute the original dye particles to such an extent that an optimal specific surface area is achieved and sedimentation of the dye is minimized. This is accomplished in suitable mills, such as ball or sand mills. The particle size of the dyes is generally between 0.5 and 5 μm and preferably equal to about 1 μm.

The dispersants used in the milling operation can be nonionic or anionic. Nonionic dispersants include for example reaction products of alkylene oxides, for example ethylene oxide or propylene oxide, with alkylatable compounds, for example fatty alcohols, fatty amines, fatty acids, phenols, alkylphenols and carboxamides. Anionic dispersants are for example lignosulfonates, alkyl- or alkylarylsulfonates or alkylaryl polyglycol ether sulfates.

The dye preparations thus obtained should be pourable for most applications. Accordingly, the dye and dispersant content is limited in these cases. In general, the dispersions are adjusted to a dye content up to 50 percent by weight and a dispersant content up to about 25 percent by weight. For economic reasons, dye contents are in most cases not allowed to be below 15 percent by weight. The dispersions may also contain still further auxiliaries, for example those which act as an oxidizing agent, for example sodium m-nitrobenzenesulfonate, or fungicidal agents, for example sodium o-phenylphenoxide and sodium pentachlorophenoxide, and particularly so-called “acid donors”, examples being butyrolactone, monochloroacetamide, sodium chloroacetate, sodium dichloroacetate, the sodium salt of 3 -chloropropionic acid, monosulfate esters such as lauryl sulfate for example, and also sulfuric esters of ethoxylated and propoxylated alcohols, for example butylglycol sulfate.

The dye dispersions thus obtained are very advantageous for making up dyeing liquors and print pastes.

There are certain fields of use where powder formulations are preferred. These powders comprise the dye, dispersants and other auxiliaries, for example wetting, oxidizing, preserving and dustproofing agents and the abovementioned “acid donors”.

A preferred method of making pulverulent preparations of dye consists in stripping the above-described liquid dye dispersions of their liquid, for example by vacuum drying, freeze drying, by drying on drum dryers, but preferably by spray drying.

The dyeing liquors are made by diluting the requisite amounts of the above-described dye formulations with the dyeing medium, preferably water, such that a liquor ratio of 5:1 to 50:1 is obtained for dyeing. In addition, it is generally customary to include further dyeing auxiliaries, such as dispersing, wetting and fixing auxiliaries, in the liquors. Organic and inorganic acids such as acetic acid, succinic acid, boric acid or phosphoric acid are included to set a pH in the range from 4 to 5, preferably 4.5. It is advantageous to buffer the pH setting and to add a sufficient amount of a buffering system. The acetic acid/sodium acetate system is an example of an advantageous buffering system.

To use the dye or dye mixture in textile printing, the requisite amounts of the abovementioned dye formulations are kneaded in a conventional manner together with thickeners, for example alkali metal alginates or the like, and if appropriate further additives, for example fixation accelerants, wetting agents and oxidizing agents, to give print pastes.

The present invention also provides inks for digital textile printing by the ink jet process, comprising a present invention dye of the general formula (I).

The inks of the present invention are preferably aqueous and comprise one or more of the present invention's dyes of the general formula (I), for example in amounts of 0.1% to 50% by weight, preferably in amounts of 1% to 30% by weight and more preferably in amounts of 1% to 15% by weight based on the total weight of the ink. They further comprise in particular from 0.1% to 20% by weight of a dispersant. Suitable dispersants are known to one skilled in the art, are commercially available and include for example sulfonated or sulfomethylated lignins, condensation products of aromatic sulfonic acids and formaldehyde, condensation products of substituted or unsubstituted phenol and formaldehyde, polyacrylates and corresponding copolymers, modified polyurethanes and reaction products of alkylene oxides with alkylatable compounds, for example fatty alcohols, fatty amines, fatty acids, carboxamides and substituted or unsubstituted phenols.

The inks of the present invention may further comprise customary additives, for example viscosity moderators to set viscosities in the range from 1.5 to 40.0 mPas in the temperature range of 20 to 50° C. Preferred inks have a viscosity in the range from 1.5 to 20 mPas and particularly preferred inks have a viscosity in the range from 1.5 to 15 mPas.

Useful viscosity moderators include rheological additives, for example polyvinyl-caprolactam, polyvinylpyrrolidone and also their copolymers, polyetherpolyol, associative thickeners, polyureas, sodium alginates, modified galactomannans, polyetherurea, polyurethane and nonionic cellulose ethers.

By way of further additives, the inks of the present invention may include surface-active substances to set surface tensions in the range from 20 to 65 mN/m, which are if appropriate adapted depending on the process used (thermal or piezo technology). Useful surface-active substances include for example surfactants of any kind, preferably nonionic surfactants, butyldiglycol and 1,2 hexanediol.

The inks may further include customary additives, for example chemical species to inhibit fungal and bacterial growth in amounts from 0.01% to 1% by weight based on the total weight of the ink.

The inks of the present invention can be prepared in conventional manner by mixing the components in water.

EXAMPLE 1

4.6 g of 6-chloro-2,4-dinitroaniline are introduced into a mixture of 9.8 ml of sulfuric acid (96%), 0.5 ml of water and 3.5 ml of nitrosylsulfuric acid (40%) at 30 to 35° C. After 3 hours of stirring at 30-35° C., excess nitrite is destroyed with amidosulfonic acid. The diazonium salt solution thus obtained is expediently added dropwise to a mixture of 7.0 g of 2-oxopropyl 3-[(5-acetylamino-2-methoxyphenyl)ethylamino]-propionate, 50 ml of methanol and 200 g of ice. After stirring for one hour the solids are filtered off with suction, washed with water and dried to leave 7.3 g of the dye of the formula (Iab)


max [DMF]=606 nm), which dyes polyester in blue hues having good wash and sublimation fastnesses.

EXAMPLE 2

7.5 g of 2-oxopropyl 3-{[3-acetylamino-4-(2,6-dibromo-4-nitrophenylazo)phenyl]-ethylamino}propionate and 2.15 g of copper(I) cyanide are stirred in 30 ml of N-methylpyrrolidone at 80° C. for 4 hours. After cooling, 200 ml of methanol and 30 ml of water are added dropwise. The precipitate is filtered off with suction, washed with 5% hydrochloric acid and water and dried under reduced pressure to leave 4.9 g of the dye of the formula (Iac)


max [DMF]=612 nm), which dyes polyester in brilliant, blue shades and has excellent wash and sublimation fastnesses.

EXAMPLE 3

Example 2 is repeated except it proceeds from 2-oxopropyl 3-{[3-acetylamino-4-(6-bromo-2,4-dinitrophenylazo)phenyl]ethylamino}propionate and utilizes only one equivalent of copper(I) cyanide. The dye thus obtained has the formula (Iad)


max [DMF]=602 nm) and dyes polyester in brilliant, blue shades and gives excellent wash and sublimation fastnesses.

Examples 4 to 145 of Table 1 were prepared in a similar manner.

TABLE 1 λmax Exam- (nm) ple T1 T2 T3 T4 R1 R2 R3 R5 R4 R6 R7 n DMF 4 NO2 H Br NO2 NHCOCH3 OCH3 CH2CH3 CH3 H H H 0 604 5 NO2 H H NO2 NHCOCH3 OCH3 CH2CH3 CH3 H H H 0 582 6 NO2 H Br CN NHCOCH3 OCH3 CH2CH3 CH3 H H H 0 632 7 NO2 H Cl NO2 NHCOCH3 OCH3 CH2CH3 C2H5 H H H 0 604 8 NO2 H Br NO2 NHCOCH3 OCH3 CH2CH3 C2H5 H H H 0 604 9 NO2 H H NO2 NHCOCH3 OCH3 CH2CH3 C2H5 H H H 0 582 10 NO2 H Cl NO2 NHCOCH3 OCH3 CH3 CH3 H H H 0 600 11 NO2 H Br NO2 NHCOCH3 OCH3 CH3 CH3 H H H 0 598 12 NO2 H H NO2 NHCOCH3 OCH3 CH3 CH3 H H H 0 572 13 NO2 H Cl NO2 NHCOCH3 OCH3 CH2CH═CH2 CH3 H H H 0 598 14 NO2 H Br NO2 NHCOCH3 OCH3 CH2CH═CH2 CH3 H H H 0 598 15 NO2 H H NO2 NHCOCH3 OCH3 CH2CH═CH2 CH3 H H H 0 574 16 NO2 H Cl NO2 NHCOCH3 OCH3 CH2C6H5 CH3 H H H 0 590 17 NO2 H Br NO2 NHCOCH3 OCH3 CH2C6H5 CH3 H H H 0 590 18 NO2 H H NO2 NHCOCH3 OCH3 CH2C6H5 CH3 H H H 0 570 19 NO2 H CN NO2 NHCOCH3 OCH3 CH2C6H5 CH3 H H H 0 634 20 NO2 H Cl NO2 NHCOCH3 OCH3 H CH3 H H H 0 592 21 NO2 H Cl NO2 NHCOCH3 OC2H5 H CH3 H H H 0 594 22 NO2 H Br NO2 NHCOCH3 OCH3 H CH3 H H H 0 594 23 NO2 H Br NO2 NHCOCH3 OCH3 H C2H5 H H H 0 594 24 NO2 H Cl NO2 NHCOCH3 OCH3 H C2H5 H H H 0 600 25 NO2 H H NO2 NHCOCH3 OCH3 H C2H5 H H H 0 574 26 NO2 H H NO2 NHCOCH3 OCH3 H CH3 H H H 0 574 27 NO2 H H CF3 NHCOCH3 OCH3 H CH3 H H H 0 542 28 NO2 H Br CN NHCOCH3 OCH3 H CH3 H H H 0 624 29 NO2 H Br CF3 NHCOCH3 OCH3 H CH3 H H H 0 562 30 NO2 H Br NO2 NHCOC2H5 OCH3 H CH3 H H H 0 596 31 NO2 H Cl NO2 NHCOC2H5 OCH3 H CH3 H H H 0 596 32 NO2 H H NO2 NHCOC2H5 OCH3 H CH3 H H H 0 576 33 NO2 H Br NO2 NHCOC6H5 OCH3 H CH3 H H H 0 586 34 NO2 H Cl NO2 NHCOC6H5 OCH3 H CH3 H H H 0 586 35 NO2 H H NO2 NHCOC6H5 OCH3 H CH3 H H H 0 572 36 NO2 Cl H NO2 NHCOCH3 OCH3 H CH3 H H H 0 576 37 NO2 H Br NO2 NHCOC6H5 OCH3 CH2CH3 CH3 H H H 0 596 38 NO2 H Br NO2 NHCOC2H5 OCH3 CH2CH3 CH3 H H H 0 606 39 NO2 H Cl NO2 NNCOC2H5 OCH3 CH2CH3 CH3 H H H 0 608 40 NO2 H CN NO2 NHCOCH3 OCH3 CH2CH3 CH3 H H H 0 648 41 NO2 H Br NO2 NHCOC6H5 H CH2CH3 CH3 H H H 0 560 42 NO2 H Br NO2 NHCOC2H5 H CH2CH3 CH3 H H H 0 558 43 NO2 Cl H NO2 NHCOCH3 H CH2CH3 CH3 H H H 0 548 44 NO2 H Cl NO2 NHCOCH3 H CH2CH3 CH3 H H H 0 560 45 NO2 H Cl NO2 NHCOCH3 H CH2CH3 C2H5 H H H 0 560 46 NO2 H Br NO2 NHCOCH3 H CH2CH3 CH3 H H H 0 558 47 NO2 H Cl NO2 NHCOCH3 H n-C4H9 CH3 H H H 0 562 48 NO2 H Cl H NHCOCH3 H n-C4H9 CH3 H H H 0 534 49 NO2 H H H NHCOCH3 H n-C4H9 CH3 H H H 0 516 50 NO2 H Br CN NHCOCH3 H n-C4H9 CH3 H H H 0 584 51 NO2 H CN NO2 NHCOCH3 H n-C4H9 CH3 H H H 0 604 52 NO2 H H NO2 NHCOCH3 H CH2CH3 CH3 H H H 0 548 53 NO2 H H CN NHCOCH3 H CH2CH3 CH3 H H H 0 552 54 NO2 H Br CN NHCOCH3 H CH2CH3 CH3 H H H 0 582 55 NO2 H Cl CN NHCOCH3 H CH2CH3 CH3 H H H 0 582 56 NO2 H Cl H NHCOCH3 H CH2CH3 CH3 H H H 0 534 57 NO2 H Br H NHCOCH3 H CH2CH3 CH3 H H H 0 530 58 NO2 H H H NHCOCH3 H CH2CH3 CH3 H H H 0 514 59 NO2 H Cl NO2 NHCOCH3 H CH2C6H5 CH3 H H H 0 554 60 NO2 H H CN NHCOCH3 H CH2C6H5 CH3 H H H 0 546 61 NO2 H Br NO2 NHCOCH3 H CH2C6H5 CH3 H H H 0 552 62 NO2 H Cl H NHCOCH3 H CH2C6H5 CH3 H H H 0 524 63 NO2 H H NO2 NHCOCH3 H CH2C6H5 CH3 H H H 0 540 64 NO2 H H H NHCOCH3 H CH2C6H5 CH3 H H H 0 506 65 H Cl H Cl NHCOCH3 H CH2C6H5 CH3 H H H 0 476 66 NO2 H Br CN NHCOCH3 H CH2C6H5 CH3 H H H 0 574 67 NO2 H H CN NHCOCH3 H n-C4H9 CH3 H H H 0 554 68 NO2 H Cl NO2 NHCOCH3 H CH2CH═CH2 CH3 H H H 0 556 69 NO2 H H CN NHCOCH3 H CH2CH═CH2 CH3 H H H 0 548 70 NO2 H H Cl NHSO2CH3 H CH2C6H5 CH3 H H H 0 534 71 NO2 H H H NHSO2CH3 H CH2C6H5 CH3 H H H 0 494 72 NO2 H H CN CH3 H CH2CH3 CH3 H H H 0 548 73 NO2 H H CN CH3 H n-C4H9 CH3 H H H 0 550 74 NO2 H H Cl CH3 H n-C4H9 CH3 H H H 0 526 75 NO2 H CN CN CH3 H n-C4H9 CH3 H H H 0 600 76 NO2 H CN NO2 CH3 H n-C4H9 CH3 H H H 0 590 77 NO2 H Br CN CH3 H n-C4H9 CH3 H H H 0 562 78 NO2 H Cl H CH3 H CH2CH3 CH3 H H H 0 524 79 NO2 H Cl H H H CH2CH3 CH3 H H H 0 512 80 NO2 H Cl Cl H H CH2CH3 CH3 H H H 0 440 81 NO2 H Br Cl H H CH2CH3 CH3 H H H 0 442 82 NO2 H Br Br H H CH2CH3 CH3 H H H 0 440 83 NO2 H H Br H H CH2CH3 CH3 H H H 0 508 84 NO2 Cl H Cl H H CH2CH3 CH3 H H H 0 512 85 NO2 H Br Cl H H n-C4H9 CH3 H H H 0 444 86 NO2 H Cl Cl H H CH2C6H5 CH3 H H H 0 432 87 NO2 H Br Cl H H CH2C6H5 CH3 H H H 0 434 88 NO2 H Cl H H H CH2C6H5 CH3 H H H 0 500 89 NO2 H H CN H H CH2C6H5 CH3 H H H 0 526 90 NO2 H H CF3 H H CH2C6H5 CH3 H H H 0 506 91 NO2 H Br Br H H CH2C6H5 CH3 H H H 0 432 92 NO2 H H Br H H CH2C6H5 CH3 H H H 0 498 93 NO2 H Cl Cl H H CH2CH2C6H5 CH3 H H H 0 440 94 NO2 H Br Cl H H CH2CH2C6H5 CH3 H H H 0 442 95 NO2 H Cl Cl H H CH2CH2OC6H5 CH3 H H H 0 436 96 NO2 H Br Cl H H CH2CH2OC6H5 CH3 H H H 0 432 97 NO2 H H Cl H H CH2CH2OC6H5 CH3 H H H 0 502 98 NO2 H H CN H H CH2CH2OC6H5 CH3 H H H 0 526 99 NO2 H Cl Cl H H CH2CH2CN CH3 H H H 0 424 100 NO2 H Br Br H H CH2CH2CN CH3 H H H 0 422 101 NO2 H Cl Cl CH3 H CH2CH3 CH3 H H H 0 462 102 NO2 H Br Cl CH3 H CH2CH3 CH3 H H H 0 460 103 NO2 H Cl CN CH3 H CH2CH3 CH3 H H H 0 562 104 NO2 H Br CN CH3 H CH2CH3 CH3 H H H 0 560 105 NO2 H CN CN CH3 H CH2CH3 CH3 H H H 0 596 106 NO2 H H H CH3 H CH2CH3 CH3 H H H 0 500 107 NO2 H H Br CH3 H CH2CH3 CH3 H H H 0 522 108 NO2 Cl H Cl CH3 H CH2CH3 CH3 H H H 0 524 109 H NO2 H H CH3 H CH2CH3 CH3 H H H 0 452 110 NO2 Cl Cl H H H CH2C6H5 CH3 H H H 0 500 111 NO2 H H H OH H CH2CH3 CH3 H H H 0 494 112 NO2 H H Cl OH H CH2CH3 CH3 H H H 0 530 113 NO2 H H CN OH H CH2CH3 CH3 H H H 0 544 114 NO2 H Cl Cl OH H CH2CH3 CH3 H H H 0 486 115 NO2 H H H Cl OC6H3 H CH3 H H H 0 478 116 NO2 H H CN Cl OC6H3 H CH3 H H H 0 524 117 NO2 H H Cl Cl OC6H5 H CH3 H H H 0 498 118 NO2 H Cl Cl Cl OC6H5 H CH3 H H H 0 444 119 NO2 H H H H Cl H CH3 H H H 0 450 120 NO2 H H Cl H Cl H CH3 H H H 0 472 121 NO2 H H H H Cl H C2H5 H H H 0 450 122 NO2 H H NO2 NHCOCH3 Cl H CH3 H H H 0 520 123 NO2 H H H NHCOCH3 Cl H CH3 H H H 0 486 124 NO2 H Cl NO2 NHCOCH3 Cl H CH3 H H H 0 536 125 NO2 11 Cl H NHCOCH3 Cl H CH3 H H H 0 508 126 NO2 H H CN NHCOCH3 Cl H CH3 H H H 0 530 127 NO2 H Br NO2 NHCOCH3 OCH3 H CH3 CH3 H H 0 596 128 NO2 H Cl NO2 NHCOCH3 OCH3 H CH3 CH3 H H 0 596 129 NO2 H Cl NO2 NHCOCH3 OCH3 H CH3 H CH3 H 0 592 130 NO2 H Cl NO2 NHCOCH3 OCH3 H CH3 H H H 1 601 131 NO2 H Br NO2 NHCOCH3 OCH3 H CH3 H H H 1 600 132 NO2 H H NO2 NHCOCH3 OCH3 H CH3 H H H 1 582 133 NO2 H Br CN NHCOCH3 OCH3 H CH3 H H H 1 630 134 NO2 H Cl NO2 NHCOCH3 OCH3 H CH3 H H CH3 0 594 135 NO2 H Br NO2 NHCOCH3 OCH3 H CH3 H H CH3 0 594 136 NO2 H H NO2 NHCOCH3 OCH3 H CH3 H H CH3 0 576 137 NO2 H Cl NO2 NHCOCH3 OCH3 H CH3 H H C6H5 0 594 138 NO2 H Br NO2 NHCOCH3 OCH3 H CH3 H H C6H5 0 594 139 NO2 H H NO2 NHCOCH3 OCH3 H CH3 H H C6H5 0 576 140 NO2 H Br NO2 NHCOCH3 CH3 H CH3 H H H 0 558 141 NO2 H Cl NO2 NHCOCH3 CH3 H CH3 H H H 0 558 142 NO2 H Cl H NHCOCH3 CH3 H CH3 H H H 0 532 143 NO2 H Br CN NHCOCH3 CH3 H CH3 H H H 0 584 144 NO2 H H NO2 NHCOCH3 CH3 H CH3 H H H 0 538 145 CH3 H CN CN NHCOCH3 H CH2CH3 CH3 H H H 0 532

EXAMPLE 146

4.3 g of 3-amino-5-nitrobenzisothiazole are introduced into a mixture of 11 ml of sulfuric acid (96%) and 4 ml of phosphoric acid (85%). Then, 4.6 ml of nitrosylsulfuric acid (40%) are added dropwise at 10 to 15° C. The mixture is subsequently stirred at 10 to 15° C. for 4 hours. The diazonium salt solution thus obtained is speedily added dropwise to a mixture of 6.6 g of 2-oxopropyl 3-[(5-acetylaminophenyl)ethylamino]-propionate, 100 ml of methanol, 1.1 g of urea and 100 g of ice. The mixture is stirred at room temperature overnight and the precipitate is filtered off with suction, washed with 1:1 methanol/water and dried to leave 7.9 g of the dye of the formula (Ibb)


max [DMF]=622 nm), which dyes polyester in greenish blue shades and has very good wash and sublimation fastnesses.

Examples 147 to 173 of Table 2 were prepared in a similar manner.

TABLE 2 Exam- λMAX ple D R1 R2 R3 R5 [DMF] 147 NHCOCH3 OCH3 H CH3 648 148 H H CH2CH3 CH3 606 149 H H CH2C6H5 CH3 594 150 CH3 H CH2CH3 CH3 618 151 H H CH2CH3 CH3 622 152 CH3 H CH2CH3 CH3 636 153 CH3 H CH2CH3 CH3 562 154 H H CH2CH3 CH3 550 155 H H CH2C6H5 CH3 540 156 NHCOCH3 H CH2CH3 CH3 564 157 CH3 H CH2CH3 CH3 540 158 H H CH2CH3 CH3 530 159 NHCOCH3 H CH2CH3 CH3 542 160 NHCOCH3 H CH2CH3 CH3 596 161 NHCOCH3 OCH3 H CH3 608 162 NHCOCH3 H CH2CH3 CH3 556 163 NHCOCH3 H CH2CH3 CH3 526 164 NHCOCH3 H CH2C6H5 CH3 520 165 CH3 H CH2CH3 CH3 520 166 NHCOCH3 H CH2CH3 CH3 644 167 CH3 H CH2CH3 CH3 668 168 H H CH2CH3 CH3 650 169 NHCOCH3 H CH2CH3 CO3 604 170 CH3 H CH2CH3 CH3 607 171 H H CH2CH3 CH3 592 172 NHCOCH3 OCH3 CH2CH3 CH3 650 173 H H CH2CH3 CH3 664

EXAMPLE 174

A textile fabric consisting of polyester is padded with a liquor consisting of 50 g/l of 8% sodium alginate solution, 100 g/l of 8-12% carob flour ether solution and 5 g/l of monosodium phosphate in water and then dried. The wet pickup is 70%.

The textile thus pretreated is then printed with an aqueous ink prepared in accordance with the procedure described above and containing

  • 3.5% of the dye of Example 1,
  • 2.5% of Disperbyk 190 dispersant,
  • 30% of 1,5-pentanediol,
  • 5% of diethylene glycol monomethyl ether,
  • 0.01% of Mergal K9N biocide, and
  • 58.99% of water
    using a drop-on-demand (piezo) ink jet print head. The print is fully dried. Fixing is effected by means of superheated steam at 175° C. for 7 minutes. The print is subsequently subjected to an alkaline reduction clear, rinsed warm and then dried.

Claims

1. A dye of the formula (I)

where
D is the radical of a diazo component represents a group of the formula (IIa)
where
T1 and T2 independently are hydrogen, (C1-C6)-alkyl, (C1-C4)-alkoxy, —SO2(C1-C6)-alkyl, —SO2aryl, cyano, halogen or nitro; and
T4 and T3 independently are hydrogen, halogen, trifluoromethyl, cyano, —SCN, —SO2CH3 or nitro;
although at least one of T1, T2, T3 and T4 is not hydrogen;
or represents a group of the formula (IIb)
where
T5 and T5′ independently are hydrogen or halogen; and
T6 is hydrogen, —SO2CH3, —SCN, (C1-C4)-alkoxy, halogen or nitro;
although at least one of T5, T5′ and T6 is not hydrogen;
or represents a group of the formula (IIc)
where
T12 is hydrogen or halogen;
or represents a group of the formula (IId)
where
T7 is nitro, —CHO, cyano, —COCH3 or a group of the formula
where T10 is hydrogen, halogen, nitro or cyano;
T8 is hydrogen, (C1-C6)-alkyl or halogen; and
T9 is nitro, cyano, —COCH3 or —COOT11; where T11 is (C1-C4)-alkyl;
or represents a group of the formula (IIe)
where T7 and T8 are each as defined above;
or represents a group of the formula (IIf)
where T13 is phenyl or S-(C1-C4)-alkyl;
R1 is hydrogen, (C1-C6)-alkyl, (C1-C4)-alkoxy, hydroxyl, halogen, —NHCHO, —NHCO(C1-C6)-alkyl, —NHCOaryl, —NHSO2(C1-C6)-alkyl or —NHSO2aryl;
R2 is hydrogen, (C1-C6)-alkyl, (C1-C4)-alkoxy, phenoxy or halogen;
R3 is hydrogen, (C1-C6)-alkyl, substituted (C1-C6)-alkyl, (C3-C4)-alkenyl or substituted (C3-C4)-alkenyl;
or R2 and R3 combine to form the radical —C*H(CH3)CH2C(CH3)2—, where the carbon atom marked by * is attached to the phenyl nucleus;
R4 is hydrogen, (C1-C6)-alkyl or phenyl;
R5 is (C1-C6)-alkyl or substituted (C1-C6)-alkyl;
R6 is hydrogen or (C1-C6)-alkyl;
R7 is hydrogen, (C1-C6)-alkyl or phenyl; and
n 0, 1, 2 or 3;
although the compounds of the formulae
shall be excluded.

2. The dye as claimed in claim 1, wherein D represents a group of the formula (IIa)

where
T1 and T2 independently are hydrogen, (C1-C6)-alkyl, (C1-C4)-alkoxy, —SO2(C1-C6)-alkyl, —SO2aryl, cyano, halogen or nitro; and
T4 and T3 independently are hydrogen, halogen, trifluoromethyl, cyano, —SCN, —SO2CH3 or nitro;
although at least one of T1, T2, T3 and T4 is not hydrogen;
or represents a group of the formula (IIb)
where
T5 and T5′ independently are hydrogen or halogen; and
T6 is hydrogen, —SO2CH3, —SCN, (C1-C4)-alkoxy, halogen or nitro;
although at least one of T5, T5′ and T6 is not hydrogen;
or represents a group of the formula (IIc)
where
T12 is hydrogen or halogen;
or represents a group of the formula (IId)
where
T7 is nitro, —CHO, cyano, —COCH3 or a group of the formula
where T10 is hydrogen, halogen, nitro or cyano;
T8 is hydrogen, (C1-C6)-alkyl or halogen; and
T9 is nitro, cyano, —COCH3 or —COOT11; where T11 is (C1-C4)-alkyl;
or represents a group of the formula (IIe)
where T7 and T8 are each as defined above;
or represents a group of the formula (IIf)
where T13 is phenyl or S—(C1-C4)-alkyl.

3. The dye as claimed in claim 1, wherein

R1 is hydrogen, chlorine, methyl, ethyl, methoxy, hydroxyl, ethoxy, acetylamino, propionylamino, benzoylamino, methylsulfonylamino, ethylsulfonylamino or phenylsulfonylamino;
R2 is hydrogen, chlorine, methyl, ethyl, methoxy, ethoxy or phenoxy;
R3 is hydrogen, methyl, ethyl, propyl, butyl, benzyl, phenylethyl, phenoxyethyl, methoxyethyl, cyanoethyl, —C2H4OCOCH3, —C2H4OCOC2H5, —C2H4COOCH3, —C2H4COOC2H5 or allyl;
R4 and R7 are hydrogen, methyl or phenyl;
R5 is methyl or ethyl;
R6 is hydrogen or methyl; and
n is 0 or 1;
although the compounds of the formulae
shall be excluded.

4. The dye as claimed in claim 2, wherein

R1 is hydrogen, chlorine, methyl, ethyl, methoxy, hydroxyl, ethoxy, acetylamino, propionylamino, benzoylamino, methylsulfonylamino, ethylsulfonylamino or phenylsulfonylamino;
R2 is hydrogen, chlorine, methyl, ethyl, methoxy, ethoxy or phenoxy;
R3 is hydrogen, methyl, ethyl, propyl, butyl, benzyl, phenylethyl, phenoxyethyl, methoxyethyl, cyanoethyl, —C2H4OCOCH3, —C2H4OCOC2H5, —C2H4COOCH3, —C2H4COOC2H5 or allyl;
R4 and R7 are hydrogen, methyl or phenyl;
R5 is methyl or ethyl;
R6 is hydrogen or methyl; and
n is 0 or 1;
although the compounds of the formulae
shall be excluded.

5. The dye according to claim 1, conforming to the wherein in the dye of formula (I) is a dye of formula (Ia)

where T1 to T4, R1 to R7 and n are each as defined in claim 1, although the compounds of the formulae
shall be excluded.

6. The dye as claimed in claim 5, wherein

R1 is acetylamino, propionylamino, benzoylamino or methylsulfonylamino;
R2 is hydrogen, chlorine, methoxy or ethoxy;
R3 is hydrogen, methyl, ethyl, allyl or benzyl;
R4 is hydrogen or methyl;
R5 methyl or ethyl;
R6 is hydrogen or methyl and
R7 is hydrogen, methyl or phenyl.

7. The dye as claimed in claim 5, conforming to the formula (Iaa)

where
T1 is hydrogen, nitro or methyl;
T2 is hydrogen, nitro or chlorine;
T3 is hydrogen, cyano, chlorine or bromine;
T4 is hydrogen, cyano, nitro, chlorine, bromine or trifluoromethyl;
R1 is hydrogen, hydroxyl, chlorine, methyl, acetylamino, propionylamino, benzoylamino or methylsulfonylamino;
R2 is hydrogen, chlorine, methyl, phenoxy, methoxy or ethoxy;
R3 is hydrogen, methyl, ethyl, butyl, benzyl, phenylethyl, phenoxyethyl or allyl;
R5 is methyl or ethyl; and
R4 and R7 are hydrogen, methyl or phenyl;
although the compounds of the formulae
shall be excluded.

8. The dye as claimed in claim 7, wherein T3 is chlorine or bromine and R1 is hydrogen or methyl.

9. A process for preparing a dye of the formula (I) as claimed in claim 1, which comprises diazoting a compound of the formula (III)

D-NH2   (III)
where D is as defined in claim 1, and coupling onto a compound of the formula (IV)
where R1 to R7 and n are each as defined in claim 1.

10. A process for dyeing and printing a hydrophobic material which comprises contacting the material with the dye as claimed in claim 1.

11. An ink for digital textile printing by the ink jet process, comprising the dye of the formula (I) as claimed in claim 1.

12. An ink for digital textile printing by the ink jet process, comprising the dye of the formula (I) as claimed in claim 8.

Referenced Cited
Foreign Patent Documents
2612742 October 1976 DE
1411089 April 2004 EP
909843 November 1962 GB
1536429 December 1978 GB
WO-95/20014 July 1995 WO
WO-2005/056690 June 2005 WO
Other references
  • STIC Search Report dated Jun. 29, 2010.
Patent History
Patent number: RE45686
Type: Grant
Filed: Nov 2, 2012
Date of Patent: Sep 29, 2015
Assignee: DyStar Colours Distribution GmbH (Raunheim)
Inventors: Hartwig Jordan (Bergisch-Gladbach), Stefan Neubauer (Köln)
Primary Examiner: Dwayne C. Jones
Application Number: 13/667,106
Classifications
Current U.S. Class: Disperse Dye (8/464)
International Classification: D06P 5/17 (20060101); C09B 29/045 (20060101); C09B 29/033 (20060101); C09B 29/08 (20060101);