Bone plate
A bone plate includes a first through hole extending through the plate along a first longitudinal axis from a proximal surface of the plate to a bone-facing distal surface thereof which, when the plate is placed on a target portion of bone in a desired orientation, faces the bone. An outer wall of the first through hole includes three wall sections provided with projections for receiving a screw head of a bone screw. The three wall sections are straight or convex.
Latest DEPUY SYNTHES PRODUCTS, INC. Patents:
The present application is a Reissue of U.S. patent application Ser. No. 15/722,775 filed on Oct. 2, 2017, now U.S. Pat. No. 9,974,583; which is a Continuation Application of U.S. patent application Ser. No. 13/100,784 filed on May 4, 2011, now U.S. Pat. No. 9,801,669; which claims priority to U.S. Provisional Application Ser. No. 61/350,691 filed on Jun. 2, 2010. The disclosure of the above patent(s)/application(s) is incorporated herein by reference.
FIELD OF THE INVENTIONThe present invention generally relates to a bone plate which can be fixed to a bone by means of bone screws. More particularly, the present invention relates to a bone plate having a through hole with an internal thread to threadably receive a locking bone screw.
BACKGROUND OF THE INVENTIONBone plates with through holes comprising a cylindrical or conical interior thread to receive a locking head bone screw are commonly used in the field of osteosynthesis. Due to the threaded connection between the head of the bone screw and the through hole in the bone plate the bone screw is firmly anchored in the through hole in the bone plate. However, one problem that can arise is that if the bone screw is not exactly coaxially inserted with respect to the through hole axis the thread of the through hole can be damaged.
SUMMARY OF THE INVENTIONThe present invention relates to a bone plate being able to receive at least a central bone screw in such a way that the thread in the through hole in the bone plate is not damaged when a bone screw is inserted.
According to the present invention, described is a bone plate with a proximal surface, a bone-oriented distal surface and a through hole the wall of which has three or more straight or convex sections provided with projections such as thread or thread-like structures for receiving a screw head of a bone screw.
One of the advantages of the bone plate according to the present invention include a compact entry for setting at choice bone screws under a variable angle is provided in such a way that the thread in the through hole in the bone plate is not damaged when a bone screw is not coaxially inserted with respect to the longitudinal axis of the through hole. Furthermore, due to the configuration of a through hole with three or more straight or convex sections, a bone screw inserted through the through hole may be angled relative to a longitudinal axis of the through hole with a reduction of damage to the threads of the through hole.
In an exemplary embodiment of the bone plate, the through hole has a cross-sectional area orthogonal to the longitudinal axis with a center of the cross-sectional area being centered on the longitudinal axis and wherein each of the three or more straight or convex sections is limited by two radii intersecting each other in the center and enclosing an angle Ω which is smaller than or equal to 360°/n (where n is the number of straight or convex sections), as will be described in greater detail below.
In a further exemplary embodiment of the bone plate, the through hole has a cross-sectional area orthogonal to the longitudinal axis which is generally polygonal, preferably with rounded corners.
In a further embodiment of the bone plate, the through hole tapers in a direction towards a distal surface of the bone plate.
In again a further embodiment of the bone plate, the three or more straight or convex sections are radially symmetric.
In another embodiment of the bone plate, a thread or thread-like structure extends over the whole length of the three or more straight or convex sections.
In another embodiment of the bone plate, the thread or thread-like structure has a constant depth of thread within the straight or convex sections.
In yet another embodiment of the bone plate the depth of thread of the thread or thread-like structure decreases towards each end of each of the straight or convex sections.
In still another embodiment of the bone plate the depth of thread of the thread or thread-like structure decreases outside each end of each of the straight or convex sections.
In again another embodiment of the bone plate, the thread or thread-like structure extends over the whole periphery of the through hole.
In a further embodiment of the bone plate according to the present invention, the bone plate comprises two or more peripheral holes connected to and open to a through hole. The peripheral holes include a thread for receiving peripheral bone screws therein. The two or more peripheral holes are arranged peripherally around the through hole in such a way that they overlap with the through hole to form a composite hole structure able to receive two or more peripheral bone screws therein while a central bone screw is received in the through hole.
In a further embodiment of the bone plate each of the peripheral holes comprises a spherical recess penetrating partially into the bone plate from a proximal surface thereof. The advantage of this configuration is that a conventional cortex screw with an unthreaded spherical head may be introduced into such a peripheral hole at an angle relative to the longitudinal axis selected by the user.
In a further embodiment of the bone plate according to the invention, each of the peripheral holes and the through hole includes a thread for locking the screw received therein at a fixed angle.
In another embodiment of the bone plate, the peripheral holes include threading for receiving peripheral bone screws at user selected variable angles relative to the longitudinal axes of these peripheral holes while the through hole is configured to receive a central bone screw at a fixed angle.
In a further embodiment of the bone plate, the threads of the holes extend over at least half of a circumference of each of the holes.
In still a further embodiment of the bone plate, a number, N, of boles are arranged at the corners of a central through hole being generally polygonal with N corners. The polygon defined by the hole axes of the N holes, when viewed in a cross-section orthogonal to the longitudinal axis of the through hole, can be a triangle, square, pentagon or hexagon.
In another embodiment of the bone plate the fixed angle of insertion of bone screws through the peripheral holes is in the range of ±0° to ±20°, preferably of ±8° to ±15° with respect to the longitudinal axis.
In yet another embodiment of the bone plate the pitch of the threads is in the range of 0.30 to 2.00 mm, preferably in the range of 0.5 to 1.0 mm.
In again another embodiment of the bone plate the threads are multiple threads. This allows the advantage that the pitch matches the bone thread pitch.
In still another embodiment of the bone plate the centers of two adjacent holes are at a distance of 4 to 15 mm from each other.
In a further embodiment of the bone plate the diameter of the holes is in the range of 3 to 10 mm.
In again a further embodiment of the bone plate, an inscribed circle to the wall of the central through hole has a diameter of 2 to 10 mm, preferably of 3 to 7 mm.
In another embodiment according to the present invention, the bone plate comprises at least one peripheral bone screw wherein the plate is made of stainless steel and the at last one peripheral bone screw is made of a CoCr alloy or vice versa. Thus, the advantage can be achieved that since the threads are less damaged by the plate according to the invention there is also less corrosion between plate and screws.
In again another embodiment of the bone plate a hole axis of the at least one hole is not parallel to the longitudinal axis of the though hole and preferably angled relative thereto at an angle of ±5° to ±20°.
In again another embodiment the bone plate comprises more than one through hole.
In again another embodiment of the bone plate, the wall of the through hole has n=3 straight or convex sections.
In a further embodiment a bone plate is provided with a proximal surface, a bone-oriented distal surface and a through hole with a longitudinal axis connecting the proximal and distal surfaces, wherein the wall of the through hole has n≥3 non-concave sections provided with a thread or thread-like structures for receiving a screw head of a bone screw.
According to a further object of the invention a kit for bone fixation is provided comprising a bone plate according to the invention, a central bone screw and N peripheral bone screws.
In a special embodiment of the kit, the central bone screw comprises a screw head with an external thread matching the thread or thread-like structure in the through hole of the bone plate and the N peripheral bone screws comprise a screw head each with an external thread matching the thread in the N≥2 holes.
In another embodiment of the kit, the screw head of the central bone screw is conically or spherically shaped and the screw heads of the peripheral bone screws are conically or spherically shaped.
In again another embodiment the kit comprises more than one central bone screws with differently shaped screw heads and a number of 2×N peripheral bone screws with differently shaped screw heads. This configuration allows the advantage that the surgeon can select between:
-
- a central bone screw with a conically shaped threaded screw head that is placed at fixed angle relative to the bone plate;
- a central bone screw with a spherically shaped threaded screw head that can be placed at a variable angle relative to the bone plate;
- N peripheral bone screws with a conically shaped threaded screw head that are placed at a fixed angle relative to the bone plate; or
- N peripheral bone screws with a spherically shaped threaded screw head that are placed at a variable angle relative to the bone plate.
In a further embodiment the kit comprises a bone plate, a central bone screw with a screw head that is conically or spherically shaped and comprises an external thread and N conventional cortex screws as peripheral bone screws.
Several exemplary embodiments of the invention will be described in the following by way of example and with reference to the accompanying drawings in which:
The present invention is directed to a system for the fixation of fractured or otherwise damaged bones via one or both of a variable angle insertion and a fixed angle insertion of a bone screw through a bone plate hole. Specifically, a bone plate according to the present invention is provided with a central through hole configured to receive a first bone screw therethrough at any user selected angle relative to a longitudinal axis of the through hole within a permitted range of angulation. A plurality of second bone screws may also be inserted through outlying portions of the bone plate hole, each defining a separate plate hole axis. The outlying portions of the bone plate hole are formed as substantially circular peripheral holes configured to overlap and be open to the through hole to form a composite hole having any of a plurality of shapes depending on the placement and number of the peripheral holes relative to the through hole, as will be discussed in greater detail with respect to particular embodiments. The peripheral holes may be configured with holes axes selected so that the second bone screws may only be inserted therethrough at predetermined angles relative to a surface of the bone plate. It is noted that although the peripheral holes and through holes are depicted with predetermined angles in the system of the present invention, these bone plate holes may extend through the bone plate at any angle without deviating from the spirit and scope of the present invention and may be selected to conform to the requirement of a particular procedure.
Each of the peripheral holes 2 each has a hole axis 11 extending between the proximal and distal surfaces 7, 8 and are provided with a thread 4 for receiving peripheral bone screws 20, as shown in
When viewed in a cross-section orthogonal to the longitudinal axis 6 of the through hole 9, each of the convex sections 15 is centrally positioned along a respective corner of an equilateral triangle. Each convex section 15 is convexly curved in a direction from the proximal surface 7 to the distal surface 9 so that an apex of each of the convex sections 15 is located radially outside the through hole 9. A bone screw 30 can be inserted into the through hole 9 under a surgeon selected angle so that a screw axis 33 of the bone screw 30 is offset by an angle α relative to the longitudinal axis 6 of the through hole 9. The through hole 9 of the present invention may be configured so that the bone screw 30 insertable therethrough is smaller, larger or the same size as the bone screws 20 insertable through the peripheral holes 2.
The composite hole structure therefore includes three radially symmetrically arranged convex sections 15 centrally located on the sides of an equilateral triangle and three peripheral holes 2 in the corners of the equilateral triangle. The axes 11 of the peripheral holes 2 are arranged at a distance from the longitudinal axis 6 which is dimensioned in such a way that the peripheral holes 2 overlap the through hole 9 and extend over an angle of more than 180° between their transitions to the through hole 9. The wall 10 of the through hole 9 comprises n=3 wall portions with each wall portion being limited by a transition to the periphery of a first peripheral hole 2 at one of its ends and by a transition to the periphery of a second peripheral hole 2 at its other end. In the present embodiment each convex section 15 does not extend over the whole length of the wall portion limited by the transitions. The thread 5 or thread-like structure extends over the whole length of the three convex sections 15 with a constant depth of thread. The depth of thread of the thread 5 or thread-like structure decreases between each end of the convex section 15 and each of the two transitions to one of the peripheral holes 2.
As illustrated in
Instead of a central bone screw 30 comprising a spherically shaped screw head 31 with an external thread 32 a central bone screw comprising a conically shaped screw head with an external thread could be inserted into the through hole 9. In the latter case the central bone screw would be inserted into the through hole 9 at a fixed angle (e.g., with the screw axis and the longitudinal axis 6 of the through hole 9 coinciding).
As shown in
As illustrated in
Instead of peripheral bone screws 20 comprising conically shaped screw heads 21 with an external thread 22, peripheral bone screws comprising spherically shaped screw heads with an external thread may be inserted into the peripheral holes 2. In the latter case the peripheral bone screws may be inserted at a user selected variable angle between the screw axis 23 and the hole axis 11 of the peripheral hole 2.
In
The through hole 9 includes three radially symmetrically arranged convex sections 15 centrally located on the sides of an equilateral triangle and three concavely rounded sections in the corners of the equilateral triangle. The wall 10 of the through hole 9 therefore comprises n=3 wall portions whereof each wall portion extends along one side of an equilateral triangle and is limited by a transition to a first concavely rounded section at one of its ends and by a transition to a second concavely rounded section at its other end. In the present embodiment each convex section 15 extends over the whole length of the wall portion limited by the transitions. The thread 5 or thread-like structure extends over the whole periphery of the through hole 9. The depth of thread of the thread 5 or thread-like structure can decrease in the concavely rounded sections.
As illustrated in
In
As illustrated in
Although the invention and its advantages have been described in detail, it should be understood that various changes, substitutions, and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims. Moreover, the scope of the present application is not intended to be limited to the particular embodiments of the process, machine, manufacture, composition of matter, means, methods and steps described in the specification. As one of ordinary skill in the art will readily appreciate from the disclosure of the present invention, processes, machines, manufacture, composition of matter, means, methods, or steps, presently existing or later to be developed that perform substantially the same function or achieve substantially the same result as the corresponding embodiments described herein may be utilized according to the present invention.
It will be appreciated by those skilled in the art that various modifications and alterations of the invention can be made without departing from the broad scope of the appended claims. Some of these have been discussed above and others will be apparent to those skilled in the art.
Claims
1. A kit for bone fixation, comprising:
- a through hole extending through a bone plate along a longitudinal axis from a proximal surface to a bone-oriented distal surface which, when the bone plate is positioned on a bone in a desired orientation, faces the bone, an outer wall of the through hole having three non-concave wall sections provided with projections for lockingly engaging a head of a bone screw inserted therethrough and at least one peripheral hole, each peripheral hole overlapping part of the through hole;
- a central bone screw configured to be inserted through the through hole, the central bone screw including a threaded head sized and shaped to lockingly engage the projections in the through hole; and
- at least one peripheral bone screw, each peripheral bone screw being sized and shaped to be inserted through a corresponding peripheral hole.
2. The kit according to claim 1, wherein a cross-sectional shape of the through hole extending orthogonally to the plane including the first longitudinal axis is polygonal with rounded corners.
3. The kit according to claim 1, wherein the at least one peripheral bone hole extends through the bone plate from the proximal surface to the distal surface thereof along a corresponding first hole axis and includes a thread for locking a screw head of the at least one peripheral bone screw therein, each peripheral hole overlapping a periphery of the through hole to form a composite hole structure configured to receive the at least one peripheral bone screw through the at least one peripheral hole and the central bone screw through the through hole.
4. The kit according to claim 1, wherein the through hole tapers down in size in a direction from the proximal surface towards the distal surface of the bone plate.
5. The kit according to claim 1, wherein the projections comprise one of thread and thread-like structure extending over an entire length of each of the wall sections.
6. The kit according to claim 5, wherein the one of thread and thread-like structure has a constant depth of thread in the wall sections.
7. The kit according to claim 5, wherein a depth of thread of the one of thread and thread-like structure decreases towards proximal and distal ends of each of the wall sections, the depth of thread being greatest at a center portion of the wall sections between the proximal and distal surfaces.
8. The kit according to claim 5, wherein a depth of thread of the one of thread and thread-like structure increases towards proximal and distal ends of each of the wall sections, the depth of thread being greatest at a center portion of the wall sections between the proximal and distal surfaces.
9. The kit according to claim 1, wherein each peripheral hole comprises a spherical recess partially penetrating the bone plate from the proximal surface.
10. The kit according to claim 1, wherein each peripheral bone screw is locked at a fixed angle relative to the corresponding hole axis and wherein the through hole includes a thread configured to lock a bone screw inserted therein at an angle relative to the through hole longitudinal axis selected by a user.
11. The kit according to claim 1, wherein each peripheral hole includes a thread configured to lock a peripheral bone screw therein at an angle relative to the corresponding peripheral hole axis selected by a user and wherein the through hole includes a thread configured to lock a bone screw therein at an angle fixed relative to the through hole longitudinal axis.
12. The kit according to claim 11, wherein the thread extends over at least half of a circumference of each peripheral hole.
13. The kit according to claim 11, wherein the through hole is polygonal and each peripheral hole is arranged at a corner of the through hole.
14. The kit according to claim 4, wherein centers of two adjacent ones of the peripheral holes are separated by a distance of 4 to 15 mm.
15. The kit according to claim 14, wherein the bone plate is made of a CoCr alloy.
16. The kit according to claim 13, wherein the peripheral hole axis of a first one of the peripheral holes is oriented relative to the through hole longitudinal axis at an angle between 5° and 20°.
17. The kit according to claim 1, further comprising:
- a second through hole, wherein an outer wall of the second through hole includes three wall sections which are one of straight and convex.
18. The kit according to claim 1, wherein a cross-sectional shape of the three wall sections in a plane including an axis extending orthogonally to a plane including the through hole longitudinal axis is one of straight and convexly curved toward the through hole.
19. A kit for bone fixation comprising:
- a bone plate comprising a through hole extending therethrough from a first surface which, in an operative configuration, faces toward a bone, to a second surface which, in the operative configuration, faces away from the bone, the through hole extending through the bone plate and defined via a wall including at least three non-concave sections, at least portions of the non-concave sections including threading and at least one peripheral hole formed between a first one and a second one of the non-concave sections, wherein the non-concave sections of the wall are substantially linear; and
- a central bone screw configured to be inserted through the through hole, the central bone screw including a threaded head sized and shaped to lockingly engage the threading of the non-concave sections.
20. The kit of claim 19, wherein the through hole tapers from the second surface toward the first surface.
21. The bone fixation kit of claim 19, wherein a depth of the threading in the non-concave sections remains constant throughout a length of the through hole.
22. A kit for bone fixation, comprising:
- a through hole extending through a bone plate along a longitudinal axis from a proximal surface to a bone-oriented distal surface which, when the bone plate is positioned on a bone in a desired orientation, faces the bone, an outer wall of the through hole having three non-concave wall sections provided with projections for lockingly engaging a head of a bone screw inserted therethrough and at least one peripheral hole overlapping part of the through hole, wherein the at least one peripheral hole includes threading; and
- a central bone screw configured to be inserted through the through hole, the central bone screw including a threaded head sized and shaped to lockingly engage the projections in the through hole.
23. The bone fixation kit of claim 22, wherein the threading of the at least one peripheral hole is configured to lock a threaded head of a bone screw therein at an angle fixed relative to an axis of the at least one peripheral hole.
24. The bone fixation kit of claim 22, wherein a depth of the projections in the non-concave sections is constant throughout a length of the through hole.
6152927 | November 28, 2000 | Farris |
9314284 | April 19, 2016 | Chan |
9404525 | August 2, 2016 | Arnett |
9844401 | December 19, 2017 | Wolf |
20040260306 | December 23, 2004 | Fallin |
20050059971 | March 17, 2005 | Michelson |
20060235400 | October 19, 2006 | Schneider |
20080140130 | June 12, 2008 | Chan |
20080300637 | December 4, 2008 | Austin et al. |
20090018588 | January 15, 2009 | Eckhof |
20100274296 | October 28, 2010 | Appenzeller |
201469392 | May 2010 | CN |
10 2005 042766 | January 2007 | DE |
2 848 413 | June 2004 | FR |
2009/502336 | January 2009 | JP |
2005/018472 | March 2005 | WO |
2007/014192 | February 2007 | WO |
2009/023666 | February 2009 | WO |
2009/058969 | May 2009 | WO |
Type: Grant
Filed: Nov 26, 2019
Date of Patent: Jan 2, 2024
Assignee: DEPUY SYNTHES PRODUCTS, INC. (Raynham, MA)
Inventors: Beat Roth (Solothurn), Urs Hulliger (Langendorf)
Primary Examiner: David O Reip
Application Number: 16/696,282
International Classification: A61B 17/80 (20060101); A61B 17/70 (20060101);