Abstract: Provided is a machine tool, which is capable of highly accurately performing machining with respect to a bent surface of a subject to be machined. The machine tool fixes work (W), which has an upper flat surface (Wa) and a lower bent surface (Wb), in a state wherein the upper flat surface (Wa) is horizontally disposed, and makes a hole in the lower bent surface (Wb). The machine tool is provided with: a lower machining head (25), which has rotatably mounted thereon a tool (T1) that makes the hole in the lower bent surface (Wb); a lower saddle (24) which moves the lower machining head (25) in the axis direction of the tool (T1); and a lower cross rail (23), which is provided by being tilted, with respect to the upper flat surface (Wa), at a tilt angle (?) that is set corresponding to the curvature of the lower bent surface (Wb), and which supports the lower saddle (24) such that the lower saddle can move in the tilt direction of the tilt angle (?).

Abstract: According to an exemplary embodiment of the present invention, a variable machine tool capable of multi-axis machining includes: a base frame; a first rotating frame rotating on the base frame and comprising a first sliding member sliding along a circumference while being contact-supported through an interior diameter; a second rotating frame cross-disposed inside the first rotating frame to rotate in a direction crossing the first rotating frame, and comprising a second sliding member sliding along a circumference while being contact-supported through an interior diameter; and a spindle of which position and posture displacement is adjusted when the first sliding member and the second sliding member slide by interworking with rotation of the first rotating frame and the second rotating frame, the spindle being installed while passing through the first sliding member and the second sliding member.

Abstract: A blowout preventer milling assembly for milling a gasket surface in a blowout preventer. The blowout preventer assembly can have legs, a support frame mounted to the legs, and a pair of support frame rails mounted to the support frame located on opposite sides of the gasket surface. The blowout preventer milling assembly can have a support frame actuator to move a bridge frame on support frame rails. The bridge frame can have bridge rails and a bridge frame actuator for moving a spindle holder on the bridge rails. A pneumatic spindle for calibrating and cutting the gasket surface is provided. A portable controller communicates through a network with the support frame actuator, the bridge frame actuator, a power supply, and a client device to control the movement of the pneumatic spindle to mill the gasket surface of the blowout preventer.

Abstract: Tool and method for generating microstructures within cylindrical surfaces with a higher degree of efficiency, thereby allowing to provide cylindrical surfaces with a corresponding microstructure in much shorter cycle time. Cutting elements of the tool are arranged within seats to be radially displaceable in said seats during rotation of said tool body. The cutting elements are radially displaceable at least between two different radial positions, namely a radially retracted and a radially extended position. The cutting elements can be evenly distributed about the circumference of the tool at the same radial distance such that the tips of the cutting teeth and also the seats define a common cylindrical envelope surface the axis of which coincides with the axis of the tool body.

Abstract: Tools and methods are disclosed for producing a machined product using a cutting tool with a cutting insert. The cutting insert has an upper surface sequentially including a first rake surface and a second rake surface. The first rake surface is inclined toward the lower surface going inward from the cutting edge at a first rake angle on a basis of a perpendicular plane perpendicular to a central axis extending between the upper surface and a lower surface. The second rake surface is located more inward than the first rake surface and is inclined toward the lower surface at a second rake angle different from the first rake angle on the basis of the perpendicular plane. An intersecting part between the first rake surface and the second rake surface includes a protruded part located at a highest position in a region of the intersecting part along the second side surface.

Abstract: A tool for machining a workpiece, in particular a milling tool, is presented. The tool incorporates a shank which is drivable rotatably about a longitudinal axis and is fixable to a tool holding fixture. The tool further incorporates a plate holding fixture that is arranged on one end of the shank, a support plate having at least one internal thread, a cutting element with at least one cutting edge, and at least one fastening element which is provided with an external thread that is adapted to the at least one internal thread.

Abstract: Embodiments of the present invention include a locking assembly for a power miter saw of the type which has a base and a table that is rotatably mounted on the base about a center pivot axis, comprising a pair of oppositely facing arcuate surfaces on the base spaced from and being concentric with the center pivot axis, a clamp attached to the table for engaging the arcuate surfaces to lock the table from rotating relative to the base by applying a clamping force to the arcuate surfaces and not to the center pivot axis, and an actuating mechanism for operating the clamp.

Abstract: An improved portable work bench includes a structural body, and a platform disposed on and frictionally contacting the structural body. In addition, the platform includes an override mechanism for allowing horizontal movement of the platform along the structural body. Further, the portable work bench may include a plurality of legs for supporting the structural body. The structural body may be tubular and preferably has a trapezoidal cross-section. Such work bench can be used by disposing the platform on the structural body, so that the platform frictionally contacts the structural body. Then the user can mechanically override the static friction between the platform and the structural body and move the platform horizontally along the structural body.

Abstract: A foam panel cutting machine for cutting foam panels used in insulated building panels. The foam panel cutting machine has a feeder system feeds the foam panel through the cutting blades. The cutting machine additionally includes a frame, a plurality of upper rollers and a plurality of lower rollers rotationally mounted to the frame. The foam panel cutting machine can be constructed so that it may be portable. One embodiment includes the upper rollers on an adjustable head that can adjust the gap distance between the upper and lower rollers so that foam panels of various thicknesses may be cut. The cutting blade may be a hot-knife wherein the blade is heated by passing an electrical current through it. The cutting blade may have a “L” or “J” shape to cut kerfs into the foam panel that receive metal studs to form an insulated building panel.

Abstract: In one embodiment, a reciprocating tool includes an elongated spindle configured to reciprocate along its lengthwise axis, a wobble drive mechanism operably connected to the elongated spindle, an elongated rocker assembly having an upper end portion operably connected to the spindle, a lower end portion, and a pivot located between the upper and lower end portions, and a counterweight operably connected to the lower end portion, such that as the elongated spindle reciprocates along its lengthwise axis, the counterweight is driven by the elongated rocker assembly to reciprocate along the axis.

Abstract: In a part having a surface, a bolt hole is provided extending into the part from the surface. Threads in the hole have crests with a fishmouth shape at the crests defined by a central concave portion and raised corner portions at ends of the concave portion. At least one start thread preceding the threads with the fishmouth shape crests is provided having a substantially flat crest without the fishmouth shape. A tap for manufacturing the threaded bolt hole has a first thread section and a second thread section. The second thread section has a plurality of threads for creating at least one improved start thread in the hole to be threaded, minor diameters at valleys between the threads of the second thread section being greater than minor diameters at valleys between threads of the first thread section or major diameters at crests of the threads of the second thread section being greater than major diameters at crests of the first thread section.

Abstract: A numerical control device for a wire electric discharge machining apparatus generates a wire-breakage sign signal, outputs a machining-condition re-setting instruction and wire-breakage threshold re-setting instruction from the wire-breakage sign signal and wire-breakage threshold, sets the wire-breakage threshold according to the wire-breakage threshold re-setting instruction and a wire-breakage signal, calculates a machining energy from a discharge pulse count, measures a machining speed from position information, calculates a board thickness of the workpiece from the machining energy and machining speed, outputs, according to a predetermined algorithm, a machining-condition switching instruction from the board thickness, the machining-condition re-setting instruction, and the wire-breakage signal, sends an oscillation instruction to a oscillator and sends a shaft feed instruction to a servo amplifier so that the machining condition is set to one determined by the machining-condition switching instruction,

Abstract: Metallic components, including superalloy components such as turbine vanes and blades, are joined or repaired by electric resistance with a high electrical resistivity brazing alloy composition. In some embodiments the brazing alloy comprises filler metal selected from the group consisting of nickel, iron, and cobalt base alloy and elements selected from the group consisting of phosphorous (P), boron (B), silicon (Si), germanium (Ge), sulfur (S), selenium (Se), carbon (C), tellurium (Te) and manganese (Mn). In performing the method of the present invention a high electrical resistivity brazing alloy composition is introduced within a substrate defect or interposed between two substrates that are to be joined. An electric current is passed through the brazing alloy until the alloy melts and bonds to the adjoining substrate. High resistivity of the brazing alloy concentrates heat generated by the current flow in the brazing alloy rather than in the substrate.

Abstract: This invention relates to for devices, systems, and methods for separating dross, carried by molten solder, into solder and residue.

Abstract: A solar cell module comprises a solar cell soldered to a mounting element, such as a ceramic substrate. The solder bond can comprise a void. A method of reducing a solder void comprises reflowing the solder using a vacuum source and a heat source in a sealed chamber. The chamber is formed, at least in part, by a cowling into which the solar cell module is mounted. A system for reducing voids in a solder bond comprises a heat source and a vacuum source coupled to the sealed chamber into which a solar cell module is placed. The system can optionally include a control system that automates the execution of methods of reducing solder voids. The system can further include a pressure source to aid in reducing the solder void and reflowing the solder after the void is reduced.

Abstract: The invention relates to a device for centering and clamping conduits which are preferably made from alloy steel and which are positioned end to end in order to be welded to form a pipeline. The invention comprises: means for centering and clamping two conduits that are to be welded, optional leak-tight partition means which define an inerting chamber at the mating surface, and inert gas distribution means for creating a protective atmosphere at the mating surface. The inventive device also comprises at least means for regulating the flow of inert gas and/or the supply pressure of said inert gas as a function of the concentration of O2 measured in the protective atmosphere and/or the pressure measured within said atmosphere, such as to maintain the O2 content of the atmosphere below a pre-determined alarm threshold value and/or the pressure of the atmosphere below a pre-determined threshold value.

Abstract: The present invention relates to the provision of a cylinder apparatus that is able to maintain a superior join condition, and has: a cylindrical cylinder (11); an end portion member (12) that is placed on the end portion side of the cylinder (11); and a weld portion (13) that fixes an outer circumferential side of the cylinder (11), when this has been engaged with an inner circumferential side of the end portion member (12), to one end of the end portion member (12) by means of a weld, wherein abutting portions (21), which abut in the circumferential direction against a contact portion (60) of the end portion member (12) and notch portions (20) are provided alternatingly in the circumferential direction on the end portion side of the cylinder (11), and the notch portions (20) form communicating passages (69) that connect the weld portion (13) to an inner circumferential side space (67) inside the cylinder (11) or end portion member (12).

Abstract: Welding systems including a hydraulically driven welding power supply adapted to utilize hydraulic primary power to generate a first welding output for a first welding operation and a second welding output for a second welding operation are provided. Such welding systems may include control circuitry coupled to the hydraulically driven welding power supply and adapted to enable the hydraulically driven welding power supply to provide the first welding output and the second welding output at the same time to enable a first welding operator and a second welding operator to perform the first welding operation and the second welding operation, respectively, at the same time.

Abstract: A feed control method is provided for consumable electrode AC arc welding, in which the welding wire is fed at a predetermined wire feed rate, and a welding voltage applied to an arc is switched in alternation between positive polarity and negative polarity. In the method, a welding current setting signal is generated. The wire is fed at a first feed rate during a period of the positive polarity, whereas the wire is fed at a second feed rate different from the first feed rate during a period of the negative polarity.

Abstract: A welding system including a fine tuning knob and a coarse adjustment knob for setting a weld wire feed speed are provided. The welding system may include a welder having the coarse adjustment knob and a spool gun having the fine tuning knob. A user may adjust the knob on the welder to set a coarse adjustment wire feed speed and may adjust the knob on the spool gun to fine tune the wire feed speed setting.

Abstract: A filler wire (consumable) for depositing self-lubricating materials in a system for any of brazing, cladding, building up, filling, hard-facing overlaying, welding, and joining applications. The filler wire is composed of a base filler material consistent with commonly known compositions. For example, the base filler material can comprise standard materials used in many standard mild steel wires. In addition to the base filler materials, the consumable includes self-lubricating materials. The self-lubricating materials include at least one of graphite particles and graphite powder, and can include other self-lubricating materials.

Abstract: A plasma system for treating a workpiece is disclosed. The plasma system includes: a plasma device including an electrode formed from a metal alloy and a dielectric layer covering the electrode, the dielectric layer including a distal portion extending distally past a distal end of the electrode by a predetermined distance; a liquid source configured to supply a liquid to a workpiece; an ionizable media source coupled to the plasma device and configured to supply ionizable media thereto; and a power source coupled to the electrode and configured to ignite the ionizable media at the plasma device to form a plasma effluent in the presence of the liquid, whereby the plasma effluent reacts with the liquid to form at least one reactive species that interacts with the workpiece.

Abstract: Universal plasma spray extension gun systems and devices for thermal spraying of machine components are disclosed. In one embodiment, a plasma gun extension system includes: a plasma extension arm; an arm connector disposed on the plasma extension arm and configured to connect to an adjustable plasma spray gun apparatus; an arm coupler disposed on the plasma extension arm and configured to connect the plasma extension arm to a robotic arm; and a set of feed conduits disposed on the plasma extension arm between the arm coupler and the arm connector, the set of feed conduits configured to supply a flow to the adjustable plasma spray gun apparatus.

Abstract: A method for joining metal materials, which joins a first member with at least a joining face made of Metal A, the Metal A being mainly composed of at least one selected from the group consisting of Al, Cu, Ag and Au, to a second member with at least a joining face made of Metal B, the Metal B being mainly composed of at least one selected from the group consisting of Al Cu, Ag and Au, includes interposing an insert between the joining faces of the first and second members, wherein the insert contains Zn as a metal capable of causing an eutectic reaction with at least one metal except for Au in Metal A as well as at least one metal except for Au in Metal B.

Abstract: In one aspect of the disclosure, an article for filling an opening in an object includes a plug having a body, a first flange, and a second flange. The plug has a trailing end. The first flange is in contact with the body and extends away from the body. The second flange is in contact with the first flange and extends away from the first flange and the body. The second flange is configured to deform toward the body upon installation of the plug into the opening. This deformation of the second flange rotationally and translationally secures the plug in the opening and consolidates the plug in the opening.

Abstract: A method for cladding of superalloy materials. A layer of powder (14) disposed over a superalloy substrate (12) is heated with an energy beam (16) to form a layer of superalloy cladding (10) and an overlying layer of slag (18). A filler material (44) of nickel, nickel-chromium or nickel-chromium-cobalt wire or strip is also added to the melt pool to combine with the melted powder via a submerged arc or electroslag heating process to give the superalloy cladding the composition of a desired superalloy material. The layer of powder includes a layer of powdered flux material (22) over a layer of powdered metal (20), or the flux and metal powders may be mixed together (36).

Abstract: A laser irradiation device includes a laser generator for patterning and a laser generator for preheating. A laser induced thermal imaging (LITI) method, includes preparing an acceptor substrate, laminating a donor substrate on the acceptor substrate, and irradiating a laser beam onto a predetermined region of the donor substrate and carrying out transfer using a laser irradiation device having a laser generator for patterning and a laser generator for preheating. Advantageously, a laser beam having high intensity generated by the laser generator for patterning is used to prevent the transfer layer from being degraded, and a laser beam generated by the laser generator for preheating is simultaneously used for preheating so that an edge open failure does not occur and the transfer can be readily carried out even in a portion having a step of the acceptor substrate.

Abstract: A superalloy substrate, such as a turbine blade or vane, is fabricated or repaired by laser beam welding to clad one or more layers on the substrate. Laser optical energy is transferred to the welding filler material and underlying substrate to assure filler melting and adequate substrate surface wetting for good fusion. Energy transfer is maintained below a level that jeopardizes substrate thermal degradation. Optical energy transfer to the filler and substrate is maintained uniformly as the laser beam and substrate are moved relative to each other along a translation path by varying the energy transfer rate to compensate for localized substrate topology variations.

Abstract: The invention relates to a cable marking system comprising: -at least one marking area for marking a portion of cable by means of at least one laser device; -at least one laser device; -at least one cable-driving device designed to pass said cable through said at least one marking area.

Abstract: A cutting machine includes a suction duct that is movable with a cutting head of the cutting machine, using a common drive. The suction duct is disposed beneath the workpiece support and coupled to the motion unit supporting the cutting head so that it moves with the motion unit while an opening of the suction duct remains positioned below the cutting head during a cutting operation. The suction duct removes cutting debris and dust, and protects underlying machine components from beam damage.

Abstract: The present disclosure provides an improved welding process for joining two components of which at least one comprises a brass alloy. In one exemplary embodiment, an intermediate part that includes a metal material different from a brass alloy may be arranged between the components such that it is in contact with the components in marginal regions. The intermediate part may then be heated during the welding process such that it enters into a connection having material continuity with the components in the marginal regions.

Abstract: Superalloy components, such as service-degraded turbine blades and vanes, are clad by laser beam welding. The welding/cladding path, including cladding application profile, is determined by prior, preferably real time, non-contact 3D dimensional scanning of the component and comparison of the acquired dimensional scan data with specification dimensional data for the component. A welding path for cladding the scanned component to conform its dimensions to the specification dimensional data is determined. The laser welding apparatus, preferably in cooperation with a cladding filler material distribution apparatus, executes the welding path to apply the desired cladding profile. In some embodiments a post-weld non-contact 3D dimensional scan of the welded component is performed and the post-weld scan dimensional data are compared with the specification dimensional data.

Abstract: Laser etching antenna structures (AS) for RFID antenna modules (AM). Combining laser etching and chemical etching. Limiting the thickness of the contact pads (CP) to less than the skin depth (18 m) of the conductive material (copper) used for the contact pads (CP). Multiple antenna structures (AS1, AS2) in an antenna module (AM). Incorporating LEDs into the antenna module (AM) or smartcard (SC).

Abstract: A solder joint is disposed on an electrical conductor which comprises silver. The solder joint comprises bismuth and tin. The solder joint has a microstructure comprising a bismuth-rich solder bulk and a silver-solder reaction zone. The bismuth-rich solder bulk is disposed adjacent to the silver-solder reaction zone. The solder joint comprises a plurality of bismuth-rich grains formed from bismuth and substantially dispersed throughout at least the bismuth-rich solder bulk of the solder joint. A window pane comprising the solder joint is also disclosed.

Abstract: A welding spinner has a base; a wheel with a mounting face for an implement to be welded; and a cam arm laterally connecting the wheel to the base and mounted to rotate between the base and the wheel to adjust the height of the wheel relative to the base. A method of using the welding spinner includes rotating the cam arm relative to the base to adjust the height of the wheel relative to the base. A counterweight device and a removable chuck are disclosed and may be used with a welding spinner.

Abstract: A positioning device for assembling parts on a structure is disclosed. More specifically, the positioning device is designed for assembling fixed brackets to an aircraft structure. A laser projector is fastened directly on the rigid aircraft structure; its position is therefore stable in relation to the latter, even if the structure undergoes slight deformations. The position of the projector is determined accurately by utilizing targets, which are also fastened to the primary structure. A method for implementing the positioning device is also disclosed.

Abstract: Embodiments of golf clubs with grooves and methods of manufacture thereof are described herein. Other embodiments and related methods are also disclosed herein.

Abstract: A manufacturing process of a foldable repairing tool bit includes a material preparing step, an unnecessary material removing step and a material bending step. Wherein, a stick with a designated length is prepared firstly, where one end of the stick is a bending portion, and another end of the stick is an embodying portion; and then, at least one side of the bending portion is partially removed so as to form a smooth surface thereof; finally, the bending portion are bent so as to form a tool bit with a pivoting hole. Under this arrangement, said tool bits are pivotally assembled in a tool base so as to form a foldable repairing tool set.

Abstract: Superelastic and/or shape memory nickel-titanium alloys having an increased fatigue life that is superior to known nickel-titanium alloys are disclosed. The nickel-titanium alloys have a minimum fatigue life that may be at least about 10 million strain cycles at a strain greater than about 0.75%. The minimum fatigue life may be due, at least in part, to the nickel-titanium alloy having at least one of an oxygen concentration of less than about 200 ppm, a carbon concentration of less than about 200 ppm, the absence of oxide-based and/or carbide-based inclusions having a size greater than about 5 microns (?m), the presence of an R-phase, or combinations of the foregoing. Articles manufactured from such fatigue-resistant nickel-titanium alloys can be more durable because they are more resistant to repetitive strain and crack propagation.

Abstract: An assembling device (a production system) includes robots that produce a piping component from a plurality of types of parts, and a display that accepts an input of lot information of at least one of the plurality of parts used in producing operations by the first to third robots and that outputs unsuitable condition information when an unsuitable condition in any of the parts is detected, the unsuitable condition information identifying a lot of the any of the parts in which the unsuitable condition is detected.

Abstract: A modular vise system for holding working objects. The system includes a fixture plate and an adjustable vise member for coupling the working object to the fixture plate. The adjustable vise member is configured to locate and secure the working object in relation to the fixture plate. The adjustable vise member includes a body, a moveable assembly, and a gripper. The body has a fastener configured to allow the body to selectively translate relative to the fixture plate. The body has a cavity formed within it. The moveable assembly is housed at least partially within the cavity of the body and configured to selectively translate relative to the body, thereby allowing further precision locating of the working object. The gripper is configured to secure the working object. The gripper is coupled to the moveable assembly.

Abstract: A mounting device and method for mounting a component is disclosed. The mounting device includes a component carrier and an adapter. The adapter is insertable into a guide of the component carrier. The method uses the mounting device to mount a component on the mounting device.

Abstract: A chip conveyer for a machine tool includes a casing including a chip introducing port and a chip discharging port, and a chip carrying mechanism arranged in the casing so as to extend from the chip introducing port to the chip discharging port. Chips dropped in the casing through the chip introducing port are carried to the chip discharging port by the chip carrying mechanism. A partition plate partitioning an inside of the casing up and down is arranged in the casing, and a portion of the partition plate below the chip introducing port is configured to be openable and closable. A carrying direction of the chip carrying mechanism when the partition plate is in an open state and a carrying direction of the chip carrying mechanism when the partition plate is in a closed state are set to be opposite directions.

Abstract: A method is configured to automatically inspect and trim a ceramic patch antenna which has a radiation metal surface. Firstly, an inspection apparatus electrically connected to a radio frequency component testing fixture is arranged. The inspection apparatus is inputted standard parameters of electrical characteristics of the ceramic patch antenna. Then, the ceramic patch antenna is arranged on the radio frequency component testing fixture. The inspection apparatus is configured to measure electrical characteristics of the ceramic patch antenna and to judge whether the electrical characteristics of the ceramic patch antenna are the same as the standard parameters or not. The inspection apparatus is configured to drive a trimming machine for trimming the radiation metal surface of the ceramic patch antenna if the electrical characteristics of the ceramic patch antenna are different from the stand parameters.

Abstract: A method and apparatus for sanding a number of surface features on a surface of an object. A first type of operation may be performed on the number of surface features on the surface of the object using a first end effector. Feedback laser data may be generated about the number of surface features after the first type of operation has been performed using a laser device. A second type of operation may be performed on the number of surface features using a second end effector and the feedback laser data to rework the number of surface features until the number of surface features has been reworked to within selected tolerances.

Abstract: The surface preparation apparatus includes a motor-powered wheeled vehicle and a grinding head assembly. The grinding head assembly may oscillate relative to the direction of the travel of the vehicle. The weight applied to the surface by the grinding head assembly may be varied from the weight of the grinding head assembly to zero.

Abstract: The invention relates to a device and method for using same for sanding a predetermined impression into a workpiece. The device has a pattern belt positioned inside the area formed by a sanding belt. A pad is positioned inside the area formed by the pattern belt. A raised pattern is formed on the outer surface of the pattern belt. In use, the pad is selectively controlled to contact the pattern belt, thereby urging the raised pattern of the pattern belt to contact the sanding belt. The portion of the sanding belt contacted by the pattern belt is urged toward the workpiece so that the predetermined impression is sanded into the workpiece.

Abstract: A multi-carriage dual-spindle symmetrical grinding processing center, wherein: A work table with a rotary table therein is positioned on a first carriage which is attached to a front base; first and second upright posts are positioned in a gantry form on a back base; a horizontal grinding head is connected to a second carriage between the upright posts; a third left carriage and a third right carriage are slidingly connected to the first and second upright posts, respectively, and a left slider and a right slider are connected to the third left carriage and the third right carriage, respectively; a vertical grinding head is installed at the front end of the right slider; an automatic tool changing device is equipped with the vertical grinding head, and a grinding wheel profile dressing device can be installed on the second carriage and on the left slider.

Abstract: A polishing head for a chemical-mechanical polishing system includes a carrier head, at least one electromagnetism actuated pressure sector and a membrane. The electromagnetism actuated pressure sector is disposed on the carrier head. The membrane covers the electromagnetism actuated pressure sector.

Abstract: A carrier head includes a base, a substrate mounting surface, a retaining ring secured to the base, and a plurality of stacked shims located between the base and the retaining ring. The retaining ring has a bottom surface for contacting a polishing pad during polishing.