Abstract: A device for winding a filament around a structure disposed concentrically around a distal end of a balloon catheter includes a rotatable holder for retaining a distal end of the balloon catheter, a translatable winding carriage for helically winding the tensioned filament around the balloon catheter distal end, a heater for applying a predetermined amount of heat to a section of the balloon catheter having the filament wound therearound, and a controller for controlling at least the rate of rotation of the holder, the tensioning force applied to the filament, the amount of heat applied by the heater, and the rate of travel of the translatable winding carriage along the longitudinal dimension of the balloon catheter. By use of the device, the balloon is heat set and a predetermined checkering pattern of surface indentations are provided in the structure exterior surface in a single pass.

Abstract: A thread rolling die includes a thread rolling region comprising a working surface including a thread form. The thread rolling region of the thread rolling die comprises a sintered cemented carbide material having a hardness in the range of 78 HRA to 89 HRA. In certain embodiments, the thread rolling die may further include at least one non-cemented carbide piece metallurgically bonded to the thread rolling region in an area of the thread rolling region that does not prevent a workpiece from contacting the working surface, and wherein the non-cemented carbide piece comprises at least one of a metallic region and a metal matrix composite region. Methods of forming a thread rolling die as embodied herein are also disclosed.

Abstract: The compound die includes a working surface with a coarse end for forming coarse threads and a fine end for forming fine threads. The coarse end has coarse crests and coarse roots thereon angled at a coarse thread pitch angle for the screw to be formed. The fine end has fine crests and fine roots formed into a working surface thereof at an angle matching a pitch angle for the fine threads of the screw to be formed. A transition is provided between the coarse end and fine end where each of the coarse roots is aligned with one of the fine roots. A screw such as a bolt is roll formed by first being rolled between a standard die parallel with the compound die and a course end of the compound die, followed by rolling between the standard die and the fine end of the compound die.

Abstract: There is provided a method of manufacturing a metal shell formed body by cold forging for a metal shell of a spark plug. In the manufacturing method, a semi-finished formed body is first provided with a second inner step without the formation of an annular front end portion. After the semi-finished formed body is inserted from its front end side into a die, a punch is pushed into the semi-finished formed body from its rear end side. By pushing the punch, an annular front-facing surface of the punch is pushed onto the second inner step so as to press a front end portion of the formed body against an annular front end portion forming part of the die. By such a forming step, the metal shell formed body is obtained in which the annular front end portion is formed by extrusion.

Abstract: The object of the present invention is to provide an embedding material composition for casting that makes it possible to conduct a favorable casting in the case where casting is conducted using a resin pattern that is different from a conventional wax pattern in disappearance temperature and disappearance behaviors through “rapid heating” excellent in treatment efficiency. The present invention relates to an embedding material composition for casting not using a heat-expandable refractory material as a main component, comprising: a binder; and a non-heat-expandable refractory material having an average particle diameter of 5 to 20 ?m as main components, in which a content of the binder is 25 to 40 parts by mass and a content of the non-heat-expandable refractory material is 60 to 75 parts by mass in the case where the total amount of the main components is 100 parts by mass, and the present invention also relates to a casting process using the embedding material composition for casting.

Abstract: A field of casting, and more particularly to a shell mold, and also to methods of fabricating and using such a shell mold. This shell mold includes a central cylinder, a plurality of molding cavities arranged in an assembly around the central cylinder, and at least one heat shield that is substantially perpendicular to the main axis. The central cylinder extends along a main axis between a casting cup and a base. Each molding cavity is connected to the casting cup by at least one feed channel, and also, by a baffle-selector with a starter in the base. The at least one heat shield completely surrounds each molding cavity in a plane that is substantially perpendicular to the main axis.

Abstract: In a continuous casting device 100 for casting a stainless steel billet 3c, a long nozzle 2 extending into a tundish 101 is provided at a ladle 1. A molten stainless steel 3 is poured through the long nozzle 2 into the tundish 101, and a spout 2a of the long nozzle 2 is immersed into the poured molten stainless steel 3. During pouring, an argon gas 4a is supplied around the molten stainless steel 3 in the tundish 101. Further, continuous casting is performed, in which, while immersing the spout 2a of the long nozzle 2 into the molten stainless steel 3 in the tundish 101, the molten stainless steel 3 is poured from the ladle 1 into the tundish 101 and poured from the tundish 101 into a casting mold 105. During casting, a nitrogen gas 4b is supplied instead of the argon gas 4a around the molten stainless steel 3 inside the tundish 101.

Abstract: A back-up roll device and method for conducting corner deformation on a chamfered continuous casting slab. The back-up roll device includes back-up rolls with ?-angle bevels, movable bearing seats, bearing seat moving rails, bearing seat motion holding mechanisms and inner arc or outer arc frames of a casting machine. The back-up rolls are arranged on the inner and/or outer arc frames of the horizontal segment of the casting machine. Support surfaces of the back-up rolls make contact with and squeeze smaller obtuse angles adjacent to the wide face of the inner or outer arc on the chamfered continuous casting slab, and therefore each smaller obtuse angle is squeezed into two larger obtuse angles. The back-up roll device and method for conducting corner deformation on the chamfered casting slab can achieve the purposes of eliminating edge slivers.

Abstract: A pressure casting machine can be configured to mold a molten material into a workpiece. The pressure casting machine can include a vacuum chamber and a pressure casting mechanism coupled to the vacuum chamber. The vacuum chamber can include a processing section having a top wall and a bottom wall opposite to the top wall, a first gate configured to seal the processing section, and a first vacuum pump coupled to the processing section. The pressure casting mechanism can include a first driver positioned adjacent to the top wall, a first core received in the processing section and coupled to the first driver, a second core received in the processing section, and a plurality of pushing members received in the processing section. The second core can be coupled to the bottom wall and opposite to the first core. The pushing members can be coupled to the top wall.

Abstract: Described herein is a method of selectively depositing molten bulk metallic glass (BMG). In one embodiment, a continuous stream or discrete droplets of molten BMG is deposited to selected positions. The deposition can be repeated as needed layer by layer. One or more layers of non-BMG can be used as needed.

Abstract: A method for a die casting with a casting device which includes a casting valve with a valve piston and a post-compression piston configured to provide a post-compression. The method includes providing a casting valve in a closed position and a mold cavity which is cleaned and prepared for a mold filling process, opening the casting valve for a casting, filling the casting valve with a melt, closing the casting valve after the filling with the melt, cooling the casting valve and the melt, and removing a cast part. A post-compression is provided to the melt during the cooling by the post-compression piston.

Abstract: The teachings provide a fill tube assembly for a casting mold and methods of using the assembly. The fill tube assembly includes a fill tube having a tubular member with a receiving end, a mold-engaging end and an intermediate portion. The mold-engaging end has a tapered flange radially extending therefrom, the remainder of the tubular member has a substantially, uniform cross-section. A clamping assembly is structured to maintain a substantially leakproof seal at the fill tube, casting mold interface while accommodating dimensional variations. The clamping assembly includes a gasket, a load ring, a clamping plate and a pre-load gap between the clamping plate and the casting mold and optionally includes a dimensional compensating ring. When tightened, the clamping plate biases the load ring against the flange thereby distributing a uniform load against the casting mold, compressing the gasket therebetween while narrowing the pre-load gap to accommodate dimensional variations.

Abstract: Disclosed, among other things, is a transfer chamber constructed inside of or next to a vessel used to retain and degas molten metal. The transfer chamber is in fluid communication with the vessel so molten metal from the vessel is pulled through the vessel by the pump as it is degassed. This helps maintain a generally constant flow of molten metal through the degassing vessel. Other aspects relate to a system and method for efficiently performing maintenance on components positioned in a vessel.

Abstract: A tundish impact pad, a tundish containing the same, and a method of using and assembly containing the impact pad and tundish are provided. The tundish impact pad features a base having a base surface with a conical impact surface area establishing an apex, a sidewall, and a top wall extending inwardly relative to the sidewall to terminate at an inner edge establishing a mouth opening spaced above and centered relative to the apex. The top wall includes a lip sloping radially inwardly and downwardly towards the conical impact surface.

Abstract: A method for sintering NdFeB rare earth permanent magnet includes steps of: providing a continuous vacuum sintering furnace to sinter; loading a sintering box with compacted magnet blocks onto a loading frame; while driving by a transmission apparatus, sending the loading frame orderly through a preparation chamber, a pre-heating and degreasing chamber, a first degassing chamber, a second degassing chamber, a pre-sintering chamber, a sintering chamber, an aging chamber and a cooling chamber of the continuous vacuum sintering furnace, respectively for pre-heating to remove organic impurities, and further for heating to dehydrogenate and degas, pre-sintering, sintering, aging and cooling. A continuous vacuum sintering apparatus is also provided.

Abstract: A composite particle comprises a core, a shielding layer deposited on the core, and further comprising an interlayer region formed at an interface of the shielding layer and the core, the interlayer region having a reactivity less than that of the core, and the shielding layer having a reactivity less than that of the interlayer region, a metallic layer not identical to the shielding layer and deposited on the shielding layer, the metallic layer having a reactivity less than that of the core, and optionally, an adhesion metal layer deposited on the metallic layer.

Abstract: A method for additive manufacturing a multilayered part includes optimizing a powder material based on at least one parameter characterizing the powder material. Each layer of the multilayered part formed from the optimized powder material is optimized based on at least one parameter characterizing the layer. The multilayered part is formed using additive manufacturing based on the optimized powder material and optimized layers constituting the multilayered part. The multilayered part is optimized based on at least one parameter characterizing the multilayered part.

Abstract: A population of nanowires can be prepared by a method involving electric field catalyzed growth and alteration based on surface charge density.

Abstract: A method and a device for recovering hydrogen pulverized powder of a raw-material alloy for rare-earth magnets capable of lowering the possibility that hydrogen pulverized powder remains in a recovery chamber; therefore, enhancing magnetic properties by reducing an oxygen content of an obtained rare-earth magnet. A processing container 50 is carried into a recovery chamber 40 from a processing chamber after inert gas is introduced into the recovery chamber 40. The raw-material alloy for rare-earth magnets in the processing container 50 is discharged into the recovery chamber 40 after the pressure in the recovery chamber 40 is reduced Thereafter, inert gas is introduced into the recovery chamber 40, and the raw-material alloy for rare-earth magnets is recovered into the recovery container 50 after a pressure in the recovery chamber 40 is set to a predetermined pressure by inert gas.

Abstract: A novel class of reagents, useful for synthesis of elemental nanoparticles, includes at least one element, formally in oxidation state zero in complex with a hydride molecule. The reagents can optionally include an additional ligand incorporated into the complex. Elemental nanoparticles are synthesized by adding solvent to the reagent, optionally with a free ligand and/or a monoatomic cation.

Abstract: Disclosed herein is a flexible single piece active element for use in connection with aspirating electrosurgical ablators, particularly those configured for bulk tissue vaporization. The active electrode elements of the present invention provide a simple construction suitable for use with a wide array of electrosurgical components and adjustable to wide range of angled positions to permit access to a variety of tissues, in an array of diverse environments and address a host of ablation needs. Additionally, the novel geometry and positioning of both ablation surface and aspiration ports permit aspiration flow to remove primarily waste heat rather than process heat, to thereby improve vaporization efficiency and reduce procedure time. Thus, active electrodes and ablation devices of the present invention maximize efficiency and adaptability while minimizing manufacturing cost and device profile.

Abstract: A machine tool includes a spindle equipped with a workpiece gripping portion arranged so as to face an operator side, the spindle being configured to rotatably drive a workpiece gripped by the workpiece gripping portion, and a tool mount equipped with a rotary member supporting a plurality of tools in a rotatably indexable manner about an axis parallel to an axis of the spindle. The tool mount is arranged at a tool mount installation portion formed to be positioned on the operator side in a manner such that the rotary member faces a workpiece gripping portion side.

Abstract: [Object] To provide a cutting tool having good chipping resistance and good wear resistance. [Solution] Provided is a cutting tool 1 including a base body 2 whose surface is coated with a coating layer 6 made of CraM1-a (C1-xNx) (here, M is at least one element selected from Ti, Al, Si, W, Mo, Ta, Hf, Nb, Zr, and Y, 0.01?a?0.4, and 0?x ?1), a cutting edge 5 is formed on an intersection ridgeline between a rake face 3 and a flank face 4, and the coating layer 6 for the cutting edge 5 has a Cr content ratio greater than a Cr content ratio of the coating layer 6 for the flank face 4.

Abstract: A chuck assembly, for use with a rotary power tool, includes a chuck body rotatable about an axis, a plurality of jaws supported by the chuck body for relative movement therewith between a retracted position for permitting insertion of a tool bit within the chuck body and an extended position for clamping the tool bit, a plurality of clamping nuts surrounding the chuck body and having interior threads engageable with corresponding threads on the respective jaws, a tightening sleeve surrounding and threadably engaged with the chuck body for relative rotation therewith, and a wedge defined on the tightening sleeve for selective engagement with the clamping nuts for inwardly displacing the clamping nuts, causing the respective threads on the clamping nuts and jaws to engage, in response to rotation of the tightening sleeve relative to the chuck body in a tightening direction.

Abstract: An adjustable drill has a drill body having a face surface with a directional feature provided therewith. At least one cartridge is mounted adjacent the face surface and selectively slidable along the directional feature to provide adjustment. At least one insert is releasably affixed in an insert pocket provided in the cartridge. In further examples, the adjustable drill may have a central cutting system in combination with the adjustable cartridge type system, wherein the central cutting system may be modular. There may also be provided a modular type of holder arrangement to provide flexibility to adapt the system for various applications.

Abstract: One aspect of the disclosure relates to a cutting tool for forming a final opening in a stack that includes at least two layers and a pilot opening having a pilot-opening dimension and extending through at least one of the at least two layers. The cutting tool includes a shank. The cutting tool also includes a first portion including at least one of a first coating or the first coating and a second coating, wherein the first coating at least partially covers the first portion. The cutting tool also includes a second portion between the shank and the first portion, wherein the second portion includes the second coating, and wherein the second coating at least partially covers the second portion.

Abstract: A rotary cutting tool including a cutter member having an axial forward end and an axial rearward end. A cutting region is at the axial forward end of the cutter member, and a male threaded portion is adjacent the axial rearward end of the cutter member. A shank member has an axial forward end and a shank bore opening at the axial forward end. The shank bore has an axial shank bore length. The shank bore contains a female threaded portion and an axial rearward shank bore portion axially rearward of the female threaded portion. The axial rearward shank bore portion has a terminal end. When the male threaded portion of the cutter member fully engages the female threaded portion of the shank member, the axial rearward end of the cutter member being spaced a first distance axially forward of the terminal end of the axial rearward shank bore portion.

Abstract: A milling and boring tool with a tool shaft which comprises a center axis, at least one geometrically defined rough cutter and at least one geometrically defined finishing cutter, and the at least one rough cutter and the at least one finishing cutter respectively comprise a chip groove. The milling and boring tool is characterized in that the chip groove of the at least one finish machining cutter has an opposite twist than the chip groove of the at least one rough cutter.

Abstract: A rotary cutting tool includes a cutter of generally cylindrical shape disposed about a central longitudinal axis. The cutter has a first end having an active fluted portion and an opposite second end, the second end having a male threaded portion disposed thereabout. The cutting tool further includes a shank of generally cylindrical shape disposed about the central longitudinal axis, the shank having a recessed female threaded portion formed in a first end. The male threaded portion includes a number of threads disposed at a first pitch and the female threaded portion includes a number of threads disposed at a second pitch different than the first pitch. The cutter and the shank are selectively coupled via threaded engagement of the male threaded portion and the female threaded portion.

Abstract: For producing a cylindrical surface that has a surface structure of predetermined geometry suitable for application of material by thermal spraying, a geometrically predetermined groove structure of minimal depth and width is introduced into the surface by a tool embodied as a follow-on tool in that a groove cross-section is processed successively to a final size. In order for the surface to be producible in mass production with constant quality, the groove structure is worked in such that first a base groove is introduced with a groove bottom width that is smaller than the groove bottom width of the finished groove. Subsequently, at least one flank of the base groove is processed for producing an undercut groove profile by a non-cutting action or cutting action wherein the introduced groove structure is deformed in such a way that the groove openings are constricted by upsetting deformations of material.

Abstract: The present invention relates to an extendable folding saw that is lightweight and compact when retracted yet rigid when extended. In one embodiment, the extendable folding saw can have a folding saw and a removably attached extension. The folding saw can have a grip and a pivotally attached saw. The extension can comprise several members that are compactable to a length not much greater than the length of the longest individual member. The members of the extension can have a generally I shaped profile. The extension rod can be attached to the folding saw in a snap-fitting manner for use. A retracted folding saw can be snapped side-by-side to a retracted to extension rod for storage.

Abstract: A blade for use with a reciprocating saw includes an attachment portion configured to couple to the reciprocating saw and a body extending from the attachment portion. The body includes a first portion, a tip portion, a second portion extending from the first portion to the tip portion, and a cutting edge. The second portion has a height less than a height of the first portion. The blade also includes a blunt tip formed at a distal end of the tip portion and a plurality of gullets formed in the second portion. At least one of the gullets has a generally trapezoidal shape.

Abstract: The present invention relates to a device for partial decoating and/or machining removal of a steel sheet coated with a metal coating and/or provided with a parasitic layer, wherein the device has a machining tool in the form of a scraping roller and wherein the scraping roller comprises a cutting edge for scraping the metal coating and/or parasitic layer off the steel-sheet surface, and wherein furthermore the scraping roller is rotatable about a rotation axis perpendicular to a main plane of extent of the steel sheet, the scraping roller has a circumferential face which is concentric with the rotation axis and in which at least one circumferential groove is formed, the groove has two lateral groove boundary faces that originate from the groove bottom face, wherein at least one of the two groove boundary faces has the cutting edge and the device is configured such that during decoating and/or machining removal, the at least one cutting edge scrapes over the steel-sheet edge in a manner parallel to the main p

Abstract: A worm wheel is provided in which a step is not formed near a tooth face meshing with a worm, and noise does not easily occur during power transmission. A worm wheel 1 includes a circular arc-shaped tooth section 5 that is a portion meshing with a worm 101 and configuring a circular tube worm gear, and a helical tooth section 4 that is connected to one end side of the circular arc-shaped tooth section 5. An angle of torsion at an arbitrary reference point 14 in a tooth depth direction of a tooth 3 on a boundary 7 between the circular arc-shaped tooth section 5 and the helical tooth section 4 is equal to an angle of torsion at a second reference point 15 corresponding to the first reference point 14 in the tooth depth direction of the tooth 3 in a diameter portion P0 of a throat of the circular arc-shaped section 5. As a result, a step is not formed on a tooth face on the boundary 7 between the circular arc-shaped tooth section 5 and the helical tooth section 4.

Abstract: A wire machining method includes: a wire electrode set as cutting wires provided in parallel with a distance between the cutting wires of which a predetermined regional part faces a workpiece; a machining power source that generates a pulse-shaped machining voltage; and plural feeder units that are electrically connected to the plural cutting wires respectively of the wire electrode and supply the machining voltage between the cutting wires and the workpiece respectively. In the parallel cutting wires, the feeder units are arranged such that a direction of a current passed to at least a part of the cutting wires becomes a direction different from a direction of a current passed to other cutting wires.

Abstract: A method for making a support structure for a probing device includes a step of providing a substrate having first internal conductive lines, a carrier having second internal conductive lines and a thickness less than 2 mm for packaging an integrated circuit chip, solder balls, and photoresist support blocks made by lithography in a way that the solder balls and the photoresist support blocks are disposed between the substrate and the carrier, the photoresist support blocks separately arranged from each other, and at least one of the photoresist support blocks is disposed between two adjacent solder balls. The method further includes a step of electrically connecting the first internal conductive lines with the second internal conductive lines respectively by soldering the carrier and the substrate with the solder balls by reflow soldering.

Abstract: A method for connecting or terminating wires to a printed circuit is disclosed. The method includes applying layers, such as a first layer and a second layer, to the printed circuit. The first layer is applied over several active components on the printed circuit, and provides a sealant against ingress of contaminants in the active components. The second layer is a rigid layer applied over the first layer. When the printed circuit is placed in a fixture, a metallic element, such as a thermode or hot bar, presses against the wires to hold the wires against several terminals on the printed circuit. The metallic element is heated to melt solder between the wires and the terminals. The second layer is configured to resist compressive forces from the metallic element and the fixture, such that the printed circuit and the active components are not damaged during the connection process.

Abstract: A system is provided for configuring a delivery device of a cutting or welding apparatus. The system includes a determination module and a mobile computing device. The determination module is configured to determine at least one desired component of the delivery device or a value for at least one operating parameter of the cutting or welding apparatus. The mobile computing device includes a receiver, a reader and a processor. The receiver is configured to receive information from the determination module including at least one of i) identification of the desired component or ii) the value of the operating parameter. The reader is configured to read an element associated with a selected component, where the element provides indicia of at least one characteristic of the selected component. The processor is configure to approve the selected component for assembly into the delivery device.

Abstract: A system for detecting welding, and cutting parameters is provided. One embodiment of the system includes an input terminal configured to receive signals corresponding to welding or cutting parameters from a first welding or cutting device. None of the signals carry welding power. The system also includes an output terminal configured to provide the signals to a second welding or cutting device. The system includes conductors coupled between the input terminal and the output terminal and configured to carry the signals between the input terminal and the output terminal. The system also includes control circuitry configured to detect the welding or cutting parameters from the signals.

Abstract: The invention relates to a method for defining an interface (32, 42, 52, 62) of a welding power source (31, 41, 51, 61) for communication with an external machine (26) that is connected to the interface. A freely configurable interface is used in the welding device, said interface being configured and activated via software directly via the operating panel of the welding power source or an external device that can be connected to the welding power source. A parameter of the welding device is allocated to an internal and/or external connection (101 . . . 105). Optionally, a link is established by stringing together graphic symbols of the software. The invention further relates to a welding power source (31, 41, 51, 61) and to a computer program which are set up for performing or storing the process according to the invention.

Abstract: A method and system for retracting welding wire is provided. One welding torch includes a handle configured to receive welding wire from a wire source and to direct the welding wire to a torch tip. The welding torch also includes a first switch coupled to the handle and configured to cause the welding wire to extend out of the torch tip to expose more wire when the first switch is actuated. The welding torch includes a second switch coupled to the handle and configured to cause the welding wire to retract into the torch tip to expose less wire when the second switch is actuated.

Abstract: A robot according to an embodiment includes a flange, a wrist arm, a forearm, a feeder, and a power cable. The flange configured so that a welding torch is attached thereto and configured to rotate about a T axis. The wrist arm configured to rotate about a B axis substantially perpendicular to the T axis and configured to support the flange. The forearm configured to support the wrist arm. The feeder attached to a position between a base end and a tip end of the forearm and configured to feed a welding wire. The power cable is a supply route of electricity to the welding torch and is provided separately from a feeding route of the welding wire.

Abstract: A hose assembly includes a plurality of lines for supplying a welding torch with operating media, such as welding current, welding wire, protective gas and/or control signals. The lines include a coolant line for feeding cooling medium of a coolant source to a welding torch. The hose assembly has a coupling element for detachably connecting to a welding unit or to a welding torch. A further coupling element for the coolant line is integrated in the coupling element. The coupling and decoupling direction of the further coupling element is orientated transverse to the longitudinal axis of the hose assembly. The coupling elements can each be coupled and decoupled independently from each other. A plug element is used in the coupling element. The coolant line has a plug connection.

Abstract: The present invention relates to tooling and methods for disposing, coating, building up, repairing, or otherwise modifying the surface of a metal substrate using frictional heating and compressive loading of a consumable metal material against the substrate. Embodiments of the invention include friction-based fabrication tooling comprising a non-consumable member with a throat and a consumable member disposed in the throat, wherein the throat is operably configured such that during rotation of the non-consumable member at a selected speed, the throat exerts normal forces on and rotates the consumable member at the selected speed; and comprising means for dispensing the consumable member through the throat and onto a substrate using frictional heating and compressive loading. Embodiments of the invention also include fabrication methods using the tools described herein.

Abstract: A laser processing apparatus includes: a laser generator that generates a laser beam, a diffractive optical element that divides the laser beam generated by the laser generator into a plurality of sub-laser beams, and a beam gap adjustor that adjusts a gap between neighboring ones of the plurality of sub-laser beams. Therefore, by installing a diffractive optical element that divides a laser beam that is generated by the laser generator into the plurality of sub-laser beams and a beam gap adjustor to adjust a gap between a plurality of sub-laser beams, the laser processing apparatus can form a processing pattern of various resolutions in a shadow mask while improving a processing speed of the shadow mask.

Abstract: A process of forming a metal part from a metal powder using a laser to melt the metal powder, where a complex part can be formed in which a support structure is formed from lightly bonding metal powder together without melting so that a support structure can be formed, or melting metal powder to form thin ligaments capable of forming a support layer within the metal powder that can be easily broken away when the metal part is finished. The lightly bonded support layer of metal powder can be formed using a ceramic slurry or controlling the laser power or speed so that the metal powder is not melted but lightly bonded together.

Abstract: A micro end mill includes a shank made of a first material and a cutting tip made of a second, different material that is bonded to the shank. The first material can be, for example, carbide or high speed steel (HSS), and the second material can be, for example, cubic boron nitride (CBN), polycrystalline cubic boron nitride (PCBN), ceramic or polycrystalline diamond (PCD). The micro end mill is manufactured by producing a billet made of Superhard material using laser radiation, bonding the billet to a shank of the end mill, and removing material from the billet using laser radiation to produce a cutting tip made of the Superhard material. The laser radiation may comprise a laser beam encased in a water jet or a laser beam with a non-Gaussian intensity profile.

Abstract: An aluminum alloy brazing sheet achieves a stable brazability equal to by brazing using a flux, even if an etching treatment is not performed on the brazing site. The aluminum alloy brazing sheet is used to braze aluminum in an inert gas atmosphere without using a flux and includes a core material and a filler metal, one side or each side of the core material being clad with the filler metal, the core material being formed of an aluminum alloy that includes 0.2 to 1.3 mass % of Mg, the filler metal including 6 to 13 mass % of Si and 0.004 to 0.1 mass % of Li, with the balance being aluminum and unavoidable impurities, a surface oxide film having been removed from the brazing sheet, and an oil solution that decomposes when heated at 380° C. or less in an inert gas having been applied to the brazing sheet.

Abstract: A welding wire is formed from a hoop having an inner surface and formed from a metal material, a core wire having a surface and formed from a metal material, and an alkaline metal compound. The hoop metal material and the core wire metal material are different from each other. A composition of the welding wire is divided into the hoop metal material and the core wire metal material. The alkaline metal compound is disposed between the inner face of the hoop and the surface of the core wire. An amount of the alkaline metal compound is from more than 10 ppm to 1000 ppm based on a weight of the welding wire.

Abstract: A soldering flux is disclosed which exhibits improved shape retention properties during printing, can inhibit sagging upon heating, and exhibits high electrical reliability between conductors. The soldering flux contains an epoxy resin, an organic carboxylic acid and, as a heat-resistant shape-retaining agent, and a plastic having a linear structure, wherein the epoxy resin and the organic carboxylic acid are blended so that the quantity of carboxyl groups in the organic carboxylic acid is 0.8 to 2.0 equivalents relative to 1.0 equivalent of epoxy groups in the epoxy resin, and the total quantity of the epoxy resin, the organic carboxylic acid and the plastic having a linear structure is 70 mass % or more relative to the total mass of the flux.