Abstract: A conveying device (4) for conveying rolled bar segments, continuously exiting from a cutting shear (3), comprising at least two conveying channels (10, 11) for conveying the bar segments; at least one separation wall (8) separating a first conveying channel (10) from a second conveying channel (11); and at least one fixed partition (9), provided below the wall (8) and which separates the first channel (10) from the second channel (11); the fixed partition (9) is configured so that, at speed, when a rolled bar is deviated to pass from a direction towards the first channel to a direction towards the second channel, the tail of a first bar segment (30) advances in the first channel (10) by passing below the fixed partition (9), while the head of a second bar segment (31) after the first segment (30) advances in the second channel by passing above the fixed partition.

Abstract: The present disclosure generally relates to a ceramic core comprising predominantly mullite, which is derived from a precursor comprising alumina particles and siloxane binders. Free silica is present in the ceramic body, but is largely unavailable for reaction with metal alloys used in investment casting. Methods of making cast metal articles are also disclosed.

Abstract: A rotary roller surface cleaning method and a rotary roller surface cleaning apparatus which, when foreign matter is detected on a surface of a rotary roller of a quenched ribbon manufacturing apparatus, remove the foreign matter by irradiating the foreign matter with a laser having an output value corresponding to a thickness of the foreign matter. At least one of a rotation speed of the rotary roller and a laser response time is adjusted such that the rotation speed of the rotary roller and the laser response time satisfy a relational expression V×S?D/1000 (D?0.1 mm), where the rotation speed of the rotary roller is V (m/sec), the laser response time is S (sec), and a length of the foreign matter along a circumferential direction of the rotary roller is D (mm).

Abstract: An apparatus and a system including a casting pit; a mold including a reservoir and a cavity; a coolant feed operable to introduce a coolant to a periphery of a metal emerging from the mold cavity; an array of water vapor exhaust ports about at least the top periphery of the casting pit; a mechanism to introduce an inert fluid into the coolant feed. A method for a direct chill casting including, after detecting a bleed out, exhausting generated gas from the casting pit at a flow volume rate that is enhanced relative to a flow volume rate prior to detecting bleed out or run out; introducing an inert gas into the casting pit; and introducing an inert fluid into a coolant feed to the casting mold.

Abstract: An example insulation enclosure includes a support structure having a top end, a bottom end, and an opening defined at the bottom end for receiving a mold within an interior of the support structure, and a thermal mass arranged at the top end of the support structure to thermally communicate with a top of the mold and resist heat flow from the top of the mold in an axial direction.

Abstract: A device to generate and direct electric heat 10 for use over risers, drains, pathways and pour cups during solidification in which less than 2% plasma is utilized, comprising an outer shell 20 having one open heat delivery end 25, at least one lip 30 located at the open end 25, one closed end 35, at least one electric heating element 80 affixed within the closed 35 end and refractory material 60 surrounding the electric heating element 80. A method, employing the device 10, to improve the properties of cast alloys which comprises the heating and blanketing of a molten cast surface with an atmosphere of less than 2% plasma during solidification, the atmosphere of less than 2% plasma thereby controlling temperature during the solidification and shielding the molten cast surface from the affects of oxidation.

Abstract: A casting apparatus for producing a casting by pouring a metal melt into a gas-permeable casting mold by gravity, comprising: a gas-permeable casting mold comprising a cavity including a sprue composed of a tubular portion and a cup portion having a larger diameter than that of the tubular portion to receive the metal melt, a runner constituting a flow path of the metal melt supplied through the sprue, and a product-forming cavity to be filled with the metal melt sent through the runner; a means for pouring the metal melt into the sprue by gravity; a gas-blowing unit comprising a gas-ejecting member to be connected to the sprue; and a mechanism for moving the gas-ejecting member; the gas-ejecting-member-moving mechanism placing the gas-ejecting member at a position just above the tubular portion and not interfering with gravity pouring of the metal melt, and moving it downward for connection to the tubular portion; the gas-blowing unit having blowing a gas to fill the product-forming cavity with the metal mel

Abstract: [Problem to Be Solved] A pouring control method for controlling an automatic pouring device with a tilting-type ladle is provided. By the method, a lip of a pouring ladle approaches a sprue of a mold without striking any object located within the range of its movement. Also, by the method, the molten metal that runs out of the ladle can accurately fill the mold.

Abstract: In a device for fastening a perforated block to a metal melt container, the perforated block can be fastened by at least one clamping wedge which can be inserted transversely with respect to its through opening and which has a clamping jaw coupled thereto, wherein this clamping jaw acts on a clamping surface formed on the circumferential surface of the perforated block. The respective clamping wedge is guided in a carrier plate so as to be displaceable in its longitudinal extent or extension and transversely with respect thereto, while the clamping jaw coupled thereto can be moved in this transverse direction. Consequently, the perforated block can be fastened with precise positioning in the carrier plate in a simple manner.

Abstract: Various embodiments provide a method and apparatus for forming a three-dimensional article through successive fusion of parts of at least one layer of a powder bed provided on a work table in an additive manufacturing machine, which parts corresponds to successive cross sections of the three-dimensional article. The method comprises the steps of: applying a layer of predetermined thickness of powder particles on the work table, applying a coating on at least a portion of the powder particles, which coating is at least partially covering the powder particles, and fusing the powder particles on the work table with an electron beam.

Abstract: Various embodiments of the present invention relate to a method for welding a workpiece comprising the steps of: making a first weld at a first position on said workpiece with a high energy beam, deflecting the high energy beam with at least one deflection lens for making a second weld at a second position on said workpiece, focusing the high energy beam on said workpiece with at least one focusing lens, shaping the high energy beam on said workpiece with at least one astigmatism lens so that the shape of the high energy beam on said workpiece is longer in a direction parallel to a deflection direction of said high energy beam than in a direction perpendicular to said deflection direction of said high energy beam. The invention is also related to the use of an astigmatism lens and to a method for forming a three dimensional article.

Abstract: The embodiments relate to a method for the production of a refractory metal component by casting. The method includes providing a slip that contains a powder including at least one refractory metal or a compound thereof, in addition to at least one binding agent. The method further includes processing the slip by casting, (e.g., film casting or slip casting), to form at least one slip coating, the slip being devoid of a metal binding agent. A component was produced by this method. The embodiments may be used, in particular, on X-ray tubes, accelerator targets, or fusion reactors, such as for a surface of an X-ray anode, or a wall of a fusion reactor.

Abstract: Mixed powder that contains first hard particles, second hard particles, graphite particles, and iron particles is used to manufacture a sintered alloy. The first hard particle is a Fe—Mo—Cr—Mn based alloy particle, the second hard particle is a Fe—Mo—Si based alloy particle. The mixed powder contains 5 to 50 mass % of the first hard particles, 1 to 8 mass % of the second hard particles, and 0.5 to 1.0 mass % of the graphite particles when total mass of the first hard particles, the second hard particles, the graphite particles, and the iron particles is set as 100 mass %.

Abstract: A method for manufacturing a part includes metal injection molding of metal powder mixed with a binder to produce individual components of the part as separately molded green compact sections which are then debindered to form brown compact sections. At least one of the brown compact sections is subjected to a pre-sintering process to undergo a first shrinkage. The pre-sintered brown compact section and a further brown compact section are joined together to form a multi-part brown compact which is subsequently subjected to a main sintering process, where the pre-sintered brown compact section undergoes less shrinkage than the further brown compact section to draw together and firmly connect the pre-sintered brown compact section and the further brown compact section.

Abstract: Method and installation for converting a metal in the liquid state into a fragmented metal in the solid state. The metal in the liquid state is poured on an upstream portion of a receiving surface (7) of a first cooled vibrating table (4). The metal falls from the downstream end of the first table on an upstream portion of a receiving surface (17) of a second cooled vibrating table (5). The fragmented and solidified metal is discharged at the downstream end of the receiving surface of that second table. A rotary fragmentation roller (102) may be positioned above a table. The tables comprise an upstream cooling zone (7) by means of a liquid/gas emulsion and a downstream cooling zone (17) by means of a liquid.

Abstract: Beveling tools having a variety of features are described. The tools can utilize a combination of handles, a protective external frame, guide rollers that are positionally adjusted by swing arms with timing lobes, or by an alternative guide bar mounting system, a helical knurled drive roller, guide rollers that have a convex or crowned face, skewed guide rollers, a positive clutch assembly for governing force applied to the guide rollers, a hand crank assembly for moving the tool when mounted on a workpiece, position adjustment provisions for varying the position of a milling head, and indicators providing visual feedback to an operator.

Abstract: A coated cutting tool includes a substrate having a rake side, a clearance side and a cutting edge and a coating comprising a first layer and a second layer. The second layer has a sandwich structure of an inner layer, an intermediate layer and an outer layer, wherein the inner layer is exposed through an opening in the outer layer, the opening extending over at least a portion of the width of the cutting edge. Thereby, a double layer is provided in critical areas, whereas a single layer is provided in other areas. The double oxide layer is an aluminum oxide layer. A method for manufacturing the coated cutting tool is also provided.

Abstract: A workpiece clamping apparatus for a machine tool is proposed, including at least one receptacle for a workpiece, wherein the at least one receptacle includes a wall and an opening via which the workpiece is insertable into the receptacle in a linear direction and removable therefrom in a counter-direction, a clamping device for fixing the workpiece at the at least one receptacle, a first access area via which a first tool engages the workpiece for a first working operation, a counter-bearing for the first tool, and a second access area via which a second tool engages the workpiece for a second working operation, wherein the first working operation and the second working operation are performed at different locations on the workpiece using different tools and wherein the workpiece clamping apparatus is free of a counter-bearing for the second tool.

Abstract: An integrated key duplication machine includes a machine-based key identification module and a key cutting module. The key identification module is configured to identify a second master key while the key cutting module cuts a key blank corresponding to a first master key. A key blank corresponding to the second master key can be cut on either the integrated machine or a stand-alone machine having only key cutting capabilities.

Abstract: A miter saw includes a base portion having a mount surface, a cutting unit supporting a saw blade, a support portion, a relative displacement smoothening member, and a sealing structure. The support portion is supported to the base portion for supporting the cutting unit. The support portion includes a rod extending in a sliding direction in parallel to the mount surface and perpendicular to a rotation axis of the saw blade, and a slide-support portion through which the rod slidably extends. The smoothening member is provided between the slide-support portion and the rod. The sealing structure is provided between the slide-support portion and the rod and includes a first seal member provided at one end of the smoothening member, a second seal member provided at an another end of the smoothening member, and a third seal member positioned opposite to the smoothening member with respect to the first seal member.

Abstract: The present invention provides a plural resistance-capacitance (PRC) electrical discharge machining system comprising a control module, a digital electronic module, a driving module, and a discharge module. The control module allows the user to input a command and output a control signal accordingly. The digital electronic module processes the control signal and outputs a sequence signal to the driving circuit. The driving module amplifies the sequence signal and then outputs a driving signal to the discharge module. The discharge module then controls and drives a plurality of transistors to open circuits and break circuits according to the driving signal for controlling the charging and discharging of a plurality of capacitors of the discharge module in the electrical discharge machining. The present invention can increase the amount of discharge in a machining process, and improves the efficiency thereof.

Abstract: In a wire electric discharge machine, a discharge delay time is used to classify the inter-electrode state into three categories; a short-circuit state, small-gap state, and large-gap state. Based on this classification, the magnitude of a machining current supplied from a main discharge circuit is determined. If the discharge delay time is zero (i.e., if no electric discharge is generated) after the lapse of a predetermined time since the start of the application of a machining voltage to an inter-electrode gap by an auxiliary discharge circuit, the inter-electrode gap is determined to be short-circuited by machining chips. Thereupon, a short-circuit machining current is supplied from the main discharge circuit to the inter-electrode gap to remove the machining chips. In this way, establishment of a complete short-circuit state is prevented so that the machining efficiency is improved to increase the machining speed.

Abstract: A wire electric discharge machining apparatus is constructed in such a manner as to include: a wire electrode having a plurality of cutting wire portions that are separated from one another in parallel and are opposed to a workpiece; a machining power supply that generates a pulsed machining voltage; a plurality of power feed contact units that are electrically connected to the cutting wire portions and apply the machining voltage between the cutting wire portions and the workpiece; and a nozzle that ejects machining liquid from an ejection opening toward an electrode gap along the cutting wire portions.

Abstract: An electric discharge machining electrode is shaped to form a die for roll forming a dual threaded screw. The electrode is oriented with a face thereof adjacent to a forming surface of the die and placed within an electric discharge machine to cause electric discharge via the electrode to the forming surface of the die, to shape the die to have the geometry required for roll forming of the dual threaded screw. The EDM electrode face has a plurality of troughs and tips substantially matching coarse threads of the screw. Grooves are formed in the tips. The grooves are angled relative the tips and have a geometry substantially matching the fine threads of the screw. The face of the electrode has a form which shapes the forming surface of the die so that the die can roll form the dual threaded screw.

Abstract: A method for forming a tube coupling includes forming a metallurgical joint between a copper tube and an aluminum tube and annealing the copper tube and the aluminum tube after forming the metallurgical joint. The metallurgical joint has a eutectic region and an intermetallic region after annealing the copper tube and the aluminum tube. The method may assist with improving a performance of the metallurgical joint. A related tube coupling and evaporator are also provided.

Abstract: A multi-pieces gas turbine engine combustor heat shield is fabricated from sheet metal. The fabrication involves: sheet metal forming a base sheet having opposed hot and cold facing sides, providing cold side details separately from the base sheet, and mounting the cold side details to the cold facing side of the base sheet. The cold side details may be brazed to the base sheet.

Abstract: In a welding system, a preheating process is carried out prior to initiation of a welding arc, such as upon depression of a trigger or switch on a welding torch. The preheating process involves generation and application of desired currents and voltages to a welding electrode from a power supply. Preheating is continued until the welding electrode reaches a desired temperature or resistance, which may be determined by reference to an increasing voltage, a decreasing current, a peaked and declining voltage, resistance and/or power measurements, and so forth. Following preheating, a desired welding process may begin with initiation of the welding arc.

Abstract: Embodiments of a welding power supply including a main power supply and a background power supply are provided. The main power supply includes a first transformer that supplies a first power output to welding electrodes for use in a welding operation. The background power supply includes a secondary transformer that charges an energy storage device to a regulated voltage level and is adapted to discharge the energy storage device by a controlled amount to supply a second regulated power output to the welding electrodes for use in the welding operation when a transient voltage event occurs.

Abstract: A wire feeding mechanism includes feeding rollers and a cushioning mechanism. The feeding rollers feed a wire, which is drawn from a wire supply source, along a predetermined feed path. The cushioning mechanism is arranged between the wire supply source and the feeding rollers. The wire has an intermediate portion that extends from the wire supply source to the feeding rollers. The cushioning mechanism applies tension to the intermediate portion while the length of the intermediate portion is changing.

Abstract: An end assembly for use with a welding device having a chamber between the diffuser sleeve and the insert which allows for cooling the insert and for controlling the flow of gas through the end assembly. Some of the components of the end assembly such as the contact tip, insert and gooseneck are constructed of a conductive material which are securely held together in contact by a diffuser sleeve constructed of a non-conductive material. The end assembly provides better conductivity of the current through the end assembly for use of less energy during welding.

Abstract: A plasma arc cutting system includes a power supply comprising a multi-pulse transformer and a plurality of semiconductor switches directly connected to a bank of capacitors, and a thermal regulation system connected to the power supply and configured to cool the multi-pulse transformer. The thermal regulation system includes a cold plate in direct contact with the semiconductor switches; a fluid conduit disposed within the cold plate; and a pump connected to the conduit and configured to direct a coolant fluid through the conduit. The power supply has at least one of the following operating requirements: (i) a weight to power ratio of approximately 22.4 pounds per kilowatt; (ii) a volume to power ratio of approximately 1366 cubic inches per kilowatt; (iii) an average semiconductor device case temperature of approximately 100 degrees Centigrade during a cutting operation; (iv) a maximum transformer temperature of about 133 degrees Centigrade during a cutting operation.

Abstract: There is proposed a method of producing an integrally bladed rotor, preferably a so-called “blisk” for a turbomachine, the method including the steps of: providing a rotor disc having a plurality of spaced-apart radial protrusions formed integrally around its perimeter; and forming a respective aerofoil-shaped blade extending radially generally outwardly from each of the protrusions via laser deposition. Each protrusion preferably extends radially outwardly from a circumferential body part of the rotor disc by a distance which is greater than the radially inward penetration of a heat-affected zone arising from the laser deposition used to form the respective blade.

Abstract: An improved technique for calibrating the location of an individualized marking includes marking both a grid and an image on a calibration object. The technique uses the marked grid to measure the distance in two orthogonal directions from the current image location to the desired image location by counting the number of grids between the current image location to the desired image location.

Abstract: A method for making laser engravings on a web of paper, including prearranging a paper web conveying device; defining a working area along a path of the web; prearranging an emitter of laser pulses; prearranging a movable pointing device, selecting an engraving pattern to be engraved on the web; calculating an instruction file containing pointing instructions; selecting an emission power of the emitter of laser pulses; emitting laser pulses through the emission power; and operating the movable pointing device according to the instruction file.

Abstract: A welding system is provided. The welding system includes a fixture, a plurality of pressure blocks, and a laser welder. The fixture is configured to grasp a roof panel and transition to an advanced position in order to align the roof panel with a roof rail along a weld line. The plurality of pressure blocks are movably secured to the fixture such that advancing the pressure blocks when the fixture is in the advanced position provides a compression force between the roof panel and roof rail along the weld line to prevent distortion during a welding operation. The laser welder is configured to weld the roof panel to the roof rail along the weld line.

Abstract: A process is provided for forming a plurality of apertures in a fiber-reinforced composite object using a laser. The apertures include at least a first aperture and a second aperture. During the process, a scanner head of the laser is operated from a location to selectively scan a laser beam over the object to form a first portion of the first aperture and to form a first portion of the second aperture. The scanner head is also operated from the location to selectively scan the laser beam over the object to form a second portion of the first aperture and to form a second portion of the second aperture.

Abstract: Flux formulations and solder attachment during the fabrication of electronic device assemblies are described. One flux formation includes a flux component and a metal particle component, the metal particle component being present in an amount of from 5 to 35 volume percent of the flux formulation. In one feature of certain embodiments, the metal particle component includes solder particles. Other embodiments are described and claimed.

Abstract: The invention relates generally to welding and, more specifically, to electrodes for arc welding, such as Gas Metal Arc Welding (GMAW) or Flux Core Arc Welding (FCAW). In one embodiment, a tubular welding wire includes a sheath and a core. The core includes a carbon source and a potassium source that together comprise less than 10% of the core by weight. Furthermore, the carbon source is selected from the group: carbon black, lamp black, carbon nanotubes, and diamond.

Abstract: A clamping structure configured to be secured about at least two pipes to securely hold the pipes adjacent each other during a pipeline assembly operation is disclosed. The device can be further used to adjust the relative positions of the two pipes and maintain the relative positions while the pipes are caused to be permanently affixed to each other. Some embodiments can include a clamping structure with a plurality of hingedly engaged clamp members and at least one spatial adjustment mechanism extending therefrom, the configurations of which may provide weld-access points that are conducive to the pipeline assembly operation.

Abstract: A method and apparatus for repairing overhead conveyor chain by removing a section of track, locating a mobile repair station under the exposed track, and effecting the needed repair on the chain by cycling the intact chain past the mobile repair station and repairing it as it passes. Repair embodiments include re-swaging and repair, replacement or rotation of chain links.

Abstract: The present disclosure concerns embodiments of a badge or insert for a golf club head that can eliminate undesired gaps between the insert and the peripheral sidewall of the cavity that receives the insert. In one embodiment, a golf club head comprises a main body comprising a cavity, which defines a central surface and an inner peripheral surface at least partially surrounding the central surface. An insert comprises a central portion and a deflectable portion coupled to and extending along a peripheral edge section of the central portion. The deflectable portion has a shape corresponding to and contacting a corresponding section of the inner peripheral surface of the cavity. The deflectable portion forms a press-fit engagement with the corresponding section of the inner peripheral surface of the cavity that retains the deflectable portion in a deflected state relative to the central portion.

Abstract: A numerical control machine includes a bearing structure-frame suited to support various other parts, at least one lower surface, at least one table suited to hold a workpiece and mounted on the lower surface, and at least one head with an electric tool-holding spindle, wherein the lower surface is inclined.

Abstract: The object of the present invention is a device for moving a load and for the control thereof, particularly for regulating the positioning and/or orientation of a first plane, for example that is integral with an automatic machine, with respect to a reference plane or direction, for example that of the force of gravity. More specifically, the present invention consists of a device that makes it possible to move at least a number of points of the lower portion of an automatic machine and/or of the surface of an object along at least one axis (C), so as to regulate the orientation and/or inclination of the machine and/or object with respect to a reference direction.

Abstract: A fabrication system may generally comprise an x-y positioning assembly, a clamping head to receive an end effector, wherein the clamping head is coupled to the x-y positioning assembly, a z positioning assembly, a platform including a surface that is rigid and substantially planar, wherein the platform is coupled to the z positioning assembly, and a controller operably coupled to the x-y positioning assembly, end effector, z positioning assembly, and platform. Methods of using the fabrication system are also described.

Abstract: A grinding machine has a rotatable grindstone (1) and a support (12), which is generally parallel to an axis of the grindstone. Jig means (1-8) are provided for bringing a knife blade (15) to be sharpened into controlled engagement with the grindstone (1). A jig arm (1) is provided with attachment means (2, 3) for its fixed attachment to the support (12) in a proper position for the sharpening of the knife blade (15) and—at a distance from the attachment means—with resilient holding means (1?) for the knife blade (15).

Abstract: An alignment system for aligning an ingot of semiconductor or solar-grade material is provided. The alignment system includes a mounting block for attachment to the ingot, an optical device for aligning a predetermined centerline of the ingot with a reference line, and adjustable supports configured for supporting the ingot on at least four support points and configured to adjust the position of the ingot. The mounting block is movable between a horizontal position and a vertical position.

Abstract: A device for grinding and deburring a flat workpiece comprise a grinding roller having an abrasive coating. A coaxial drive shaft that is connected rotation-fast to the guide roller is driven by a drive motor via a primary belt drive. The grinding roller is borne axially displaceable on the drive shaft. Via a second secondary belt drive, the drive motor drives a cam mechanism, comprising a control cylinder that is rotatably borne on the drive shaft of the grinding roller and that has a groove cam and comprising a cam slide arranged on the grinding roller. The rotating grinding roller thus performs an oscillating axial back-and-forth movement.

Abstract: A method and system for polishing a plurality of workpieces is disclosed. The method and system comprises providing a polishing tool with multiple polishing heads; and providing a substrate tray that can hold the plurality of work pieces in a fixed position on a tray underneath the polishing heads. The system and method includes moving the tray within the polisher. Finally, the method and system includes configuring the multiple polishing heads with the appropriate pad/slurry combinations to polish the workpieces and to create a finished polished surface on the plurality of work pieces.

Abstract: A chemical mechanical planarization (CMP) apparatus is provided. The CMP apparatus includes at least one platen; and a polishing pad disposed on the platen. The CMP apparatus also includes a polishing head disposed above the platen and configured to clamp a to-be-polished wafer; and a basic solution supply port disposed above the platen and configured to supply a basic solution onto a surface of the polishing pad. Further, the CMP apparatus includes a slurry arm disposed above the platen and configured to supply a polish slurry on the surface of the polishing pad; and a deionized water supply port configured to supply deionized water onto the surface of the polishing pad. Further, the CMP apparatus also includes a negative power source configured to apply a negative voltage onto the surface of the polishing pad.

Abstract: A coated product having coating that includes a layer of hard material having a defined multi-ply layer structure, thereby significantly minimizing or preventing heat input into the coated substrate resulting from the effect of thermal hot spots.