Abstract: A primary object of this invention is to provide a continuous casting method by which a slab of excellent internal quality can be obtained even if the casting speed is changed. In this invention, upon continuous casting with two pairs of the reduction rolls arranged along a casting direction and support rolls arranged between the reduction rolls, when a casting speed is reduced compared to a state where combination of reduction with reduction rolls at a first stage on an unsolidified portion of the slab and reduction with reduction rolls at a second stage on a solidified portion thereof is employed, the combination is switched to combination of reduction with the reduction rolls at the first stage on a portion of the slab at an end of solidification and the reduction with the reduction rolls at the second stage on the solidified portion thereof.

Abstract: A method for setting a conicity of a die of a strand casting installation during a casting procedure, including the steps of: measuring temperature values along a centric measuring path running in a casting direction along an adjustably disposed die wall; measuring temperature values along a peripheral measuring path running in a casting direction along the adjustably disposed die wall, wherein the peripheral measuring path runs between the centric measuring path and a lateral periphery of the die wall, and a spacing of the peripheral measuring path from the lateral periphery of the die wall is smaller than a spacing of the centric measuring path from the other lateral periphery of the die wall; determining a centric temperature distribution curve along the centric measuring path from the temperature values measured along the centric measuring path; determining a peripheral temperature distribution curve along the peripheral measuring path from the temperature values measured along the peripheral measuring pa

Abstract: Method for near-contour surface temperature control of shell-shaped molds (14) with mold rim zones (1), wherein the temperature control of the mold (14) on a near-contour temperature control surface (4) with adjacent, web-like or wall-like separated subareas (4.i) is effected from the respective rear space (3) of the mold rim zones (1) of the mold (14) and/or the respective mold rim zone (1) of the mold (14). The shell-shaped molds (14) are designed in two or more parts with the respective mold rim zones (1). Specifically, the temperature control as cooling in the form of temperature control on the temperature control surface (4) is locally different in subareas (4.i). The temperature control surface (4) is effected in accordance with the temperature ranges of convection, bubble evaporation, partial and/or stable film evaporation of the liquid cooling fluid water.

Abstract: A method of forming an airfoil (12), including: abutting end faces (72) of cantilevered film hole protrusions (64) extending from a ceramic core (50) against an inner surface (80) of a wax die (68) to hold the ceramic core in a fixed positional relationship with the wax die; casting an airfoil including a superalloy around the ceramic core; and machining film cooling holes (34) in the airfoil after the casting step to form an pattern of film cooling holes comprising the film cooling holes formed by the machining step and the cast film cooling holes (102) formed by the film hole protrusions during the casting step.

Abstract: Techniques and apparatus for electromagnetically stirring a melt material are disclosed. In accordance with some embodiments, the system may include a containment vessel within which a melt material may be disposed. The melt material may include, for example, an electrically conductive alloy, which optionally may be non-ferromagnetic and/or glass-forming. In its molten state, the melt material may have alternating current (AC) applied directly thereto while being immersed in a magnetic field, which may be static or dynamic, depending on the desired stirring effect. Application of the AC and magnetic field may continue as the melt material cools and solidifies, the sinusoidal nature of the AC and the Lorentz force of the magnetic field providing convective motion which tends to agitate the molten melt material in a manner which may realize an improvement in heat transfer and chemical homogeneity of the resultant cast solid.

Abstract: A casting nozzle comprises an elongated body defined by an outer wall and comprising a bore defined by a bore wall and extending along a longitudinal axis, X1, from a bore inlet to a downstream bore end, said bore comprising two opposite side ports, each extending transversally to said longitudinal axis, X1, from an opening at the bore wall defining a port inlet adjacent to the downstream bore end, to an opening at the outer wall defining a port outlet which fluidly connects the bore with an outer atmosphere. Upstream from, and directly above each port inlet, one or two flow deflectors protrude out of the bore wall and extend from an upstream deflector end remote from the port inlet to a downstream deflector end close to the port inlet.

Abstract: A method is for the economic production of metallic parts, with high flexibility in the geometry. Certain materials are required for the manufacturing of those parts. The method allows for a very fast manufacturing of the parts. The method may use some forming technologies applicable to polymers. The method allows for the fast and economic production of complex geometry metallic parts.

Abstract: A raw material for a magnet, which comprises Sm and Fe. A magnet is obtained by nitriding this raw material for a magnet. In particular, a raw material for a magnet comprises an Sm—Fe binary alloy as a main component. An intensity ratio of an Sm2Fe17 (024) peak to an SmFe7 (110) peak is less than 0.001 as measured by an X-ray diffraction method.

Abstract: An additive manufacturing build plate system includes a plate body defining a build surface and a rear surface opposite the build surface. A peripheral surface extends between the rear surface and the build surface. At least one gripping feature is defined in the peripheral surface, extending inwardly into the plate body between the build surface and the rear surface.

Abstract: A support structure is fabricated below a printed object to form a structure that prevents or minimizes a drag on a floor while the object shrinks during sintering.

Abstract: We disclose herein an apparatus for an additive manufacturing process, the apparatus comprising: a structure for providing a target area for producing a 3D part; a gantry device located on top of the target area of the structure, wherein the gantry device comprises: a first primary reflecting element for receiving a collimated beam from a light source; a first secondary reflecting element for receiving at least a portion of said collimated beam from the first primary reflecting element; a first scanner comprising a focal element for directing the at least a portion of said collimated beam to the target area, wherein the apparatus further comprises a controller configured to move the first scanner of the gantry device over the target area in a first direction along a longitude of the apparatus and in a second direction transverse to the first direction.

Abstract: A method of manufacturing a three-dimensional object by a layer-by-layer application and selective solidification of a building material by exposure to a radiation. A hollow body is arranged in a process chamber above a build area which hollow body substantially extends from the build area in a direction of an upper side of the wall of the process chamber. Gas is supplied to the process chamber in such a manner and gas is discharged from the process chamber in such a manner that a lower pressure exists in the region of the process chamber lying within the hollow body than in the region of the process chamber lying outside the hollow body.

Abstract: The present disclosure various apparatuses, and systems for 3D printing. The present disclosure provides three-dimensional (3D) printing methods, apparatuses, software and systems for a step and repeat energy irradiation process; controlling material characteristics and/or deformation of the 3D object; reducing deformation in a printed 3D object; and planarizing a material bed.

Abstract: Disclosed is a multiple-feature compact direct-metal deposition additive manufacturing (AM) print head. The head configures off-axis, solid-state diode or diode-pumped lasers into an array to perform precision controlled, direct metal deposition printing through a single print nozzle. Dual-mode printing capability using metal wire and powder feedstock sources in the same print nozzle is provided with in-line control, precision wire feed driver/controller, adjustable shield gas diffuser, and nozzles tailored to wire feedstock diameter.

Abstract: An nitrogen solid solution titanium sintered compact includes a matrix made of a titanium component having an ?-phase, nitrogen atoms dissolved as a solute of solid solution in a crystal lattice of the titanium component, and metal atoms dissolved as a solute of solid solution in the crystal lattice of the titanium component.

Abstract: An assembly for densification under load along at least one direction of compression. The assembly includes: at least one volume to be densified having a powdery and/or porous composition and having variations in thickness along the direction of compression; and at least one counter-form of a powdery and/or porous composition, having at least one face facing at least one portion of the volume. The face and each of the portions are separated by at least one deformable interface layer.

Abstract: A printer fabricates an object from a computerized model using a fused filament fabrication process. The shape of an extrusion nozzle may be varied during extrusion to control, e.g., an amount of build material deposited, a shape of extrudate exiting the nozzle, a feature resolution, and the like.

Abstract: A printer fabricates an object from a computerized model using a fused filament fabrication process. A former extending from a nozzle of the printer supplements a layer fusion process by applying a normal force on new material as it is deposited to form the object. The former may use a variety of techniques such as heat and rolling to improve physical bonding between layers.

Abstract: A composite machining machine includes a first machining head, a second machining head, a workpiece holder, a cover, and a frame. The first machining head is movable in a first region to perform additive manufacturing on the workpiece in a second region. The second machining head is movable in the second region to perform cutting on the workpiece. The workpiece holder holds the workpiece in the second region. The cover covers the first region. The frame includes two columns and a beam member coupling the columns. The cover includes a region definition member openable at least partially. The region definition member defines the second region. The first machining head is movable in a guided manner in a range between the columns. The beam member is disposed so that the predetermined range lies inside the first region, and outside and above the second region.

Abstract: In an embodiment, a cutting tool is disclosed. The cutting tool includes a holder and an insert. The holder has a shape extending from a first end to a second end, and includes a flow path and a pocket located at a side of the first end. The insert is located at the pocket. The flow path includes a first flow path and a second flow path. The first flow path includes a first opening located at a side of the first end and located above the insert. The second flow path includes a second opening located at a side of the first end and located above the first opening. A first imaginary line of the first flow path and a second imaginary line of the second flow path intersect each other above the insert. A method of manufacturing a machine product by using the cutting tool is also disclosed.

Abstract: A cutting insert in the present disclosure includes an upper surface, a lower surface, a side surface, and an edge. The upper surface includes a first corner part and a second corner part. The edge is located in a region which is located between the first corner part and the second corner part. The edge includes a first edge located at a side of the first corner part, a second edge located at a side of the second corner part, and a third edge located between the first edge and the second edge. The edge has a curvilinear shape being recessed toward the lower surface in a side view. Each of a radius of curvature R1 of the first edge and a radius of curvature R2 of the second edge is smaller than a radius of curvature R3 of the third edge in a side view.

Abstract: An adjustable collet holder for use with a lathe is provided. The adjustable collet holder may include a set of hold down screws to hold it in place once adjusted. Adjustment may be achieved by adjusting multiple set screws to change both angular and concentricity orientations of a collet receiver relative to a body of the collet holder.

Abstract: The invention relates to an axle arrangement (10) for mounting a tool or a workpiece. The axle arrangement (10) comprises a receiving unit (12) that is supported by a swivel bearing assembly (13) in a base body (11) so as to be rotatable about a longitudinal axis L. The receiving unit (12) has a receiving sleeve (18) that is supported so as to be immovable in longitudinal direction R parallel to the longitudinal axis L and has a gripper actuating element (23) that is supported so as to be slidable in the receiving sleeve (18) along the longitudinal axis L. On one end of the gripper actuating element (23) associated with the front end (18a) of the receiving sleeve (18), there is seated a gripper unit (24) for gripping the tool or the workpiece. The gripper unit (24) is pretensioned by a pretension unit (30) in a clamping position I. An actuatable release unit (34) can move the gripper unit—counter the pretension force FV of the pretension unit (30)—into a release position II.

Abstract: There is provided a rotary tool including a rotary tool body and a blade provided to the rotary tool body and having a cutting edge, the blade containing 80% by volume or more of diamond, and the blade including a land surface extending along the cutting edge, and a chip breaker having a recess located opposite to the cutting edge with the land surface therebetween.

Abstract: Milling tool which is suitable, in particular, for producing a cyclo-palloid toothing. The milling tool has a holder and multiple first cutting plates which are fastened to the holder. The holder comprises a clamping portion in the region of its rear end for clamping the holder and a holder head, which projects radially compared to the clamping portion in the region of its front end and on which multiple first cutting plate receptacles, which are arranged distributed in the circumferential direction, are provided. The first cutting plates are fastened in the first cutting plate receptacles, and project radially outward beyond the holder head at least in regions, wherein the radially outermost points of the first cutting plates lie in each case on a common circle, the center point of which lies on the center axis of the holder. The first cutting plates are arranged at an angle to an orthogonal plane which is aligned orthogonally to the center axis of the holder.

Abstract: An indexable mill includes a tool holder and an indexable bit. The tool holder has a positioning shaft whose one side is provided with a braking block that has curved mortises. The positioning shaft is centrally provided with a threaded hole. The indexable bit is centrally provided with a positioning hole. The positioning hole of the indexable bit has its one side formed with a braking notch. The plug-socket like connection between the positioning shaft of the tool holder and the positioning hole of the indexable bit provides a first positioning function. The wrapping, curved surface contact between the braking block and the braking notch provides a second positioning function. The dual positioning enhances stability and rigidity of the combination.

Abstract: In a cutting insert of an embodiment of the present invention, an upper surface includes a first corner, and a second corner and a third corner respectively adjacent to both sides of the first corner. The upper surface sequentially includes a rake surface located along an upper cutting edge and inclined toward a lower surface as going inward from the upper cutting edge at a rake angle on a basis of a perpendicular plane perpendicular to a central axis extending between the upper and lower surfaces, and a connection surface located more inward than the rake surface and inclined toward the lower surface as going inward at a connection angle on the basis of the perpendicular plane. An intersecting part of the rake surface and the connection surface includes a highest position in a portion of the intersecting part corresponding to the minor rake surface. A cutting tool with the cutting insert, and a method of producing a machined product by using the cutting tool are also provided.

Abstract: A cutting insert has opposing front and back end surfaces with a peripheral side surface extending therebetween and a first axis extending therethrough, and a median plane perpendicular to the first axis located between the front and back end surfaces. Each of the front and back end surfaces has a rectangular shape in a respective end view thereof, and two diagonally opposed raised corners and two diagonally opposed lowered corners with respect to the median plane. The front end surface has a front major cutting edge associated therewith, and in a cross-section taken in a first plane containing the first axis, the front end surface has a concave shape and the back end surface has a convex shape. The cutting insert is removably secured in an insert receiving pocket of a cutting tool with the peripheral side surface and back end surface making contact with pocket support walls.

Abstract: A rotary cutting tool has a cutting body and a plurality of cutting inserts, including a first insert removably secured in a first pocket and a second insert removably secured in a second pocket. The first pocket opens out at a forward end surface of the cutting body, having a seat surface with an axial support wall transverse thereto, and the second pocket is located axially rearward of the first pocket. The first insert has opposing front and back end surfaces, with a peripheral side surface extending therebetween which is in contact with the seat surface and the axial support wall. A first major cutting edge of the first insert axially overlaps with a second major cutting edge of the second insert, and in a side view of the cutting tool, a raised shoulder surface adjacent the axial support wall is at least partially obscured by the second insert.

Abstract: A cutting system is used for cutting a hollow cylindrical support beam which forms part of a support structure of a sea platform. The cutting system comprises a fixating device to fixate the cutting system in an operation position around an outer wall of the support beam, and a drilling device to drill a series of through holes in the outer wall and around the support beam. The drilling device is movable along a drill track and around the support beam by a drill driver.

Abstract: A machine tool (20) for machining a gearwheel workpiece (1), having: a tool spindle (21) for fastening a tool (2), a workpiece spindle (22) for fastening the gearwheel workpiece (1), a CNC controller (50) and multiple axes for the CNC-controlled machining of the gearwheel workpiece (1) using the tool (2), an optical detector (40) to acquire image information (BI) of the gearwheel workpiece (1), and a module (51), which is designed to ascertain characteristic actual parameters of the gearwheel workpiece (1) based on the image information (BI) of the gearwheel workpiece (1).

Abstract: A metal lapping compound (20) for specific use in an apparatus (100) for the lapping of gears (T, R), having a fluid system (30) for supplying the metal lapping compound (20) into an area (aB) where, during a lapping operation, a first gear (T) engages with a counterpart (R), and further having a sensing system (40) for determining optic and/or electric and/or magnetic properties of the metal lapping compound (20). The lapping compound (20) has at least an oil portion as fluid carrier, an abrasive portion, and a polar portion, altogether providing for an ion-containing liquid.

Abstract: Provided is a manufacturing method for a compound screw having a first thread groove and a second thread groove with a different lead angle or lead direction from the first thread groove, wherein at least a portion of the first thread groove is formed by feeding a threading tool that acts on a workpiece a first feed amount toward the workpiece, the workpiece being a rotating object to be machined. Additionally, at least a portion of the second thread groove is formed by feeding the threading tool that acts on the workpiece a second feed amount that differs from the first feed amount. With these steps, a compound thread portion is formed in the workpiece. As a result, it is possible to mass produce a compound screw having two thread structures of differing lead angles and/or lead directions with a high level of quality.

Abstract: A pipe-tapered-thread machining spiral tap includes a tapered thread portion that is circumferentially divided by flutes into a plurality of lands. Each of at least one of the lands has a cutting edge that extends along a corresponding one of the flutes. The flutes are made of a plurality of spiral flutes that are three, four or five spiral flutes each having a helix angle that is not smaller than 30° and smaller than 50°. A flute width ratio AG/(AG+AL) is 0.3-0.5, where AG represents a central angle which is subtended by each of the flutes and which is defined at a center corresponding to the rotation axis in a cross section that is perpendicular to the rotation axis, and AL represents a central angle which is subtended by each of the lands and which is defined at the center in the cross section.

Abstract: Disclosed is a thread chase or tap capable of being inserted past damaged threads of a female threaded coupling and then rotated back to repair the damaged threads. The thread chase can be selectively expanded to engage chase blocks having cutting teeth against threads. Thereafter, a user can rotate the thread chase in a direction sufficient to cause the thread chase to move axially out of the female threaded coupling. Upon doing so, the chase blocks can be pushed outwardly and engage undamaged threads, and rotated so as to move upward and repair damaged threads.

Abstract: An apparatus for electro-polishing an object that has a complex shape that defines a cavity. The apparatus includes an electrode that is configured to closely engage a predetermined location of the object. The electrode is configured to be electrically connected to a power supply.

Abstract: A method for hole formation using an electrical discharge machining tool configured to penetrate metal. The method includes the steps of: penetrating the metal using an electrode to form a hole by moving the electrode away from a starting point; verifying that the hole is complete using the electrical discharge machine; and wherein the verifying step includes the step of probing the hole with the electrode.

Abstract: A cutting torch guide assembly for cutting beveled openings includes a first rod that is hollow. A first sleeve is positioned around and slidably positionable on the first rod. A pin is coupled to and extends perpendicularly from the first sleeve. The pin is configured to couple to a metal substrate to define an axis of a penetration that is to be cut into the metal substrate. A second rod is positioned in and selectively extensible from the first rod. The first sleeve is positionable to select a diameter of the penetration on an opposing side of the metal substrate. The second rod is positionable relative to the first rod to select a thickness of the metal substrate. A ring coupled to the second rod is configured to insert a nozzle of a cutting torch so that the nozzle is positioned to cut a beveled penetration into the substrate.

Abstract: A welding system includes a consumable welding electrode, a feeder that advances the consumable welding electrode toward a weld puddle during a welding operation, and a power supply configured to provide a series of welding waveforms to the consumable welding electrode to generate a welding current in the consumable welding electrode. An individual welding waveform of said series includes a predetermined minimum current portion, a peak current portion, and a background current portion having a magnitude that is greater than the minimum current portion and less than the peak current portion. The power supply comprises an adjustable resistance for setting a magnitude of the minimum current portion. The adjustable resistance is connected in series with the consumable welding electrode such that the minimum current portion of the welding current flows through the adjustable resistance.

Abstract: A welding system includes power conversion circuitry configured to convert input power to weld power and a first housing surface. The first housing surface includes a first mating geometry configured to mate with a first complementary geometry of a first modular surface of a first modular component of the welding system.

Abstract: A first electrode coolant path is configured to cool a first welding electrode by liquid coolant flowing from a supply path through the first electrode coolant path to a return path. A second electrode coolant path is configured to cool a second welding electrode by liquid coolant flowing from the supply path through the second electrode coolant path to the return path. Three or more valves are configured to stop or reduce liquid coolant flow through the first or second electrode coolant path and configured to stop or reduce liquid coolant backflow from the return path when the first or second welding electrode is at least partially detached. At least one valve is coupled in the first or second electrode coolant path. A drawback apparatus generates a suction force to draw liquid coolant away from a gap formed when the first or second welding electrode is at least partially detached.

Abstract: A friction stir welding tool comprising a composite of a tungsten-rhenium alloy and hafnium carbide particles, wherein a crystallite size of the tungsten-rhenium alloy is no more than 100 nm, wherein the hafnium carbide particles are dispersed within the tungsten-rhenium alloy, a method of fabricating the friction stir welding tool, and a method of friction stir welding a metal joint using the tool. Various embodiments of the friction stir welding tool, the method of fabricating the tool, and the method of friction stir welding using the tool are provided.

Abstract: A method for locally modifying a structure of a paperboard. A penetrating region (114) of the paperboard (110) is penetrated by laser radiation (102) such that moisture in the penetrating region (114) evaporates for locally modifying the structure of the penetrating region (114) e.g. by weakening the paperboard at the region and for deforming it there.

Abstract: A removably attached coupling assembly can he used to he attached to a laser focus optic assembly of a liquid jet guided laser system. The coupling assembly can include a coupling body, a window assembly, and a nozzle assembly. The coupling assembly thus can allow the independent and separate servicing of the window and the nozzle. For example, to service the window, the coupling assembly can be first detached from the laser focus optic assembly, exposing the top portion of the coupling assembly. The window assembly then can be detached from the coupling assembly. The window can be removed from the window assembly for servicing, such as being repaired or replaced.

Abstract: A welding tape for thermally connecting metal workpieces by fusion, wherein the welding tape in a cross section has an outwardly closing cover layer which comprises an inner cover layer and an outer cover layer, wherein in the transverse direction provision is made at least in side edge regions of the inner cover layer for adhesive layers by means of which the welding tape can be fastened to the workpieces to be connected, wherein in the interior of the cover layer provision is made for a self-combusting exothermic substance, which during ignition provides the thermal energy which is required for the welding, wherein a non-combustible heat shield is arranged exclusively between the exothermic substance and the outer cover layer, and wherein a welding additive is provided between the exothermic substance and the inner cover layer.

Abstract: An induction heating coil includes a coil section configured to heat a treatment target by induction, a power supply section configured to supply power to the coil section, and a cooling medium passage that is arranged in the power supply section and the coil section, and is configured to supply a cooling medium to the coil section. The coil section, the power supply section, and the cooling medium passage are formed using a metal additive fabrication method.

Abstract: A method for making a polycrystalline diamond compact (PDC). The method includes: 1) preparing a workblank of a polycrystalline diamond compact (PDC); and 2) thermally- or cold-etching the curved surface of the workblank of the polycrystalline diamond compact (PDC) using laser. The thermally- or cold-etching the curved surface of the workblank of the polycrystalline diamond compact (PDC) includes: employing a laser generator to produce a laser beam, expanding the laser beam, focusing the laser beam, to yield an energy concentration area on the surface of the workblank of the polycrystalline diamond compact, and etching the curved surface using the energy concentration area.

Abstract: The present invention relates to a laser machining system (1) with a control unit (30), a laser ablation apparatus (10) and a gas supply (40), wherein the laser ablation apparatus (10) comprises a laser (12) for generating a laser beam (14), a laser head (16) including a re-directing arrangement (18) for directing the laser beam (14) of the laser (12) onto a surface (20) of a workpiece (22) to be machined, wherein the workpiece (22) is disposed in an accommodation device (26), placed in a working chamber (28), wherein a positioning arrangement (32) is provided for a relative movement between the laser head (16) and the workpiece (22) and wherein the working chamber (28) comprises at least one inlet (46) and at least one outlet (48) for a gas. The gas supply (40) of the laser machining system (1) is configured to provide a flow of the gas in the working chamber (28) and a temperature system (11) is provided to adjust the temperature of the gas flow (44).

Abstract: Cutting module for packaging machine for sachet-type packages made from flexible film, comprising a shaping module that cuts out the package leaving a free zone for subsequent filling and sealing of the sachet, comprising a laser cutting module for making the aforementioned cut, said laser cutting module comprising a laser generator and an optical module that comprises a submodule for modifying the focal length of the laser, comprising in turn a fixed lens and a movable lens and, in series with said submodule, a head for modifying the exit angle of the laser.

Abstract: Provided is a laser processing method for drilling a hole in a glass substrate with using a carbon dioxide laser, including the steps of: irradiating the laser onto a drilling position on the glass substrate from a side of the glass substrate on which a protective sheet is adhered so as to form a blind hole; removing the protective sheet from the glass substrate and performing an annealing treatment; and performing a wet-etching process on a side of the glass substrate not irradiated with the laser so as to convert the blind hole into a through hole.