Abstract: To provide a fitting member, an annular member, a joined member and a method of manufacturing the joined member, which prevent occurrence of a not-joined portion. A fitting member 10 has a fitting protrusion 10p which is protruded outward on an outside face 10s. An annular member 20 contains a space 20h in which the fitting member 10 is to be fitted. An annular member 20 has an annular protrusion 20p on an inside face 20f. When the fitting member 10 is fitted into the space 20h at a predetermined depth, the fitting protrusion 10p and the annular protrusion 20p fill not-joined portions which may be generated assuming that they are not provided. A joined member 30 is produced by fitting the fitting member 10 into the space 20h at the predetermined depth, so that a contact portion between the fitting member 10 and the annular member 20 is joined in solid phase.

Abstract: An apparatus for backward flow forming a material may comprise a mandrel having a headstock at a proximate end of the mandrel, the mandrel configured to rotate about an axis, a plurality of rollers disposed radially outward of the mandrel configured to exert force on the material to form a work piece at a plastic deformation zone, wherein the work piece flows from the plastic deformation zone between the plurality of rollers and the mandrel toward a distal end of the mandrel, and a catcher, coaxial to the mandrel, and removably coupled to the work piece at a traveling end of the work piece.

Abstract: An automated trimming system is provided that includes a vision system that identifies the number of rings positioned within a coil and sheared positions where the rings need to be cut. One or more trimming mechanisms receive the sheared positions and proceed to cut the rings at the sheared positions. A hook arrangement interfaces with the coil for transferring the coil to a trimming area, once the coil is positioned in the trimming area the ends of the coil are separated to expose the rings positioned within using a plurality of screw rolls or the one or more trimming mechanisms.

Abstract: An automated trimming system is provided that includes a vision system identifying the number of rings positioned within a coil and sheared positions where the rings need to be cut. One or more trimming mechanisms receive the sheared positions and proceed to cut the rings at the sheared positions. A hook arrangement interfaces with the coil for transferring the coil to a trimming area. Moreover, an automated trimming system is provided that includes a coil having a plurality of rings. One or more trimming mechanisms select a number of rings from the coil and proceed to form a sample of desired length, by cutting a portion of the rings. A receiver unit receives the sample from the one or more trimming mechanisms to evaluate the quality of the sample.

Abstract: A forging roll device includes, a pair of roll axes which are provided so that an axis center of each of the roll axes are parallel to each other and in which a die is attached to each of the roll axes; and a material holder/conveyer which conveys a held shaping target material between the pair of roll axes, wherein, each one of the pair of roll axes includes a plurality of die attaching surfaces positioned in a circumferential direction, and an outer circumferential surface between any of two of the plurality of die attaching surfaces in each one of the pair of roll axes is closer to a planar surface than a cylindrical surface with the axis center as the center.

Abstract: A method is provided for filling a rivet cartridge with rivet elements by means of a rivet loading station having a rivet delivery unit for delivering the rivet elements and having a rivet cartridge receiving means for receiving a rivet cartridge. The rivet elements are supplied from the rivet delivery unit to a rivet cartridge which is received in the rivet cartridge receiving means and are received therein in an aligned manner. The rivet loading station detects pre-determined characteristics of the rivet elements that are relevant to the drilling process and/or the riveting process prior to supplying them to the rivet cartridge.

Abstract: The moulding machine includes a moulding chamber having at least one chamber end wall (8) provided with a pattern plate adapted to form a pattern in a mould part and associated with a reference pattern block positioned in fixed relationship to a pattern of said pattern plate and adapted to form a reference pattern in an external face of a mould part. A detection system detects the position of a pattern face of the reference pattern of the sand mould part. A transverse and/or a rotational compaction position of a pattern plate is adjustable by means of at least one actuator (91, 92, 119). Said actuators are controlled by means of a control system on the basis of successive position detections performed by the detection system of pattern faces of reference patterns of compacted sand mould parts travelling along said path of travel.

Abstract: A water-cooled mold for low-pressure casting of an aluminum alloy wheel includes an upper mold, a lower mold and a side mold which surround a cavity of aluminum alloy, in which a cooling insert is embedded into a side mold frame of the side mold; an upper parting surface, a lower parting surface and a side parting surface of the cooling insert are respectively in contact parting with the side mold frame, the side parting surface includes a front zone and a rear straight zone, and a gap of 1.5-2.5 mm is formed between the rear straight zone and the side mold frame.

Abstract: A mold for improving solidification speed of an aluminum alloy cast hot section includes a top mold, a side mold and a lower mold, the top mold being arranged at top and configured to complete a back cavity of a wheel, the bottom mold being arranged below the top mold and configured to complete shaping of a front wheel disc of the wheel, the side mold being arranged on side of the top mold and bottom mold, the top mold, side mold and bottom mold jointly surrounding a cast cavity of the aluminum alloy wheel, the center of the top mold includes a step hole through which a shunt cone is mounted, the shunt cone is connected with the top mold by bolts; the upper part of the shunt cone is assembled with the center hole of the top mold of the mold, the two are in zero clearance fit.

Abstract: A roll for continuous casting comprises a cylindrical roll rotatably mounted on a fixed axle and said axle comprising a coolant inlet system and a coolant outlet system. A cooling chamber receives a flow of coolant. The coolant chamber is defined by the space between the interior of the cylindrical roll and the axle. At least one spiral is formed onto the axle that creates a helical flow path from the coolant inlet system to the coolant outlet system.

Abstract: A control method and apparatus for inhibiting slag entrapment in ladle (1) during continuous casting production. An optimal control model calculating unit (11) receives related signals and data sent by a ladle weight detector (4), a molten steel flow field detector (5), a slag detector (7), a sliding gate opening detector (9), and a process signal interface unit (10), performs calculation and analysis according to an optimal control model to obtain a corresponding optimal control strategy, and outputs the strategy to an electromagnetic brake (6) and a sliding gate controller (8) for slag entrapment inhibition control. Regarding the two processes where a vortex may be formed, by means of different optimal control strategies, which respectively inhibit or destroy the formation of a vortex, slag generation is postponed, and molten steel may flow out without bringing slag out, thereby reducing residual ladle steel and improving molten steel yield.

Abstract: A titanium alloy that includes about 5 to about 33 percent by weight copper, about 1 to about 8 percent by weight iron, and titanium.

Abstract: Provided are decompression shut-off valve device having high responsiveness and a method for controlling the same. The decompression shut-off valve device 10 includes an on-off valve 30, a detection pin 50, and an interlocking member 60 which operates the on-off valve 30 by displacement of the pressure-receiving section 52, a valve chamber 31, an accommodating chamber 17, and a cylinder 40 which accommodates an enlarged diameter section 37 provided in a rod section 33 of the on-off valve 30. The rod section 33 is slidably held through a second partition wall 18, and a rod end portion 36 of the rod section 33 is connected to the detection pin 50 via the interlocking member 60. The cylinder 40 is partitioned into a small diameter low-pressure chamber 80, and a large diameter high-pressure chamber 70 in which the working fluid having a higher pressure than the low-pressure chamber 80 is accommodated.

Abstract: Methods of forming metal multipod nanostructures. The methods may include providing a mixture that includes a metal acetylacetonate, a reducing agent, and a carboxylic acid. The mixture may be contacted with microwaves to form the metal multipod nanostructures. The methods may offer control over the structure and/or morphology of the metal multipod nano structures.

Abstract: There is provided a formulation containing nanometric single-crystal metallic copper particles, and a method of producing the formulation.

Abstract: Metal powder compositions for pressed powder metallurgy, and methods of forming metal parts using the metal powder compositions. The metal powder compositions include a metal powder and a lubricant system, which are pressed to form a green compact. When the green compact is heated during a delubing process, the lubricant system provides a reactive carbon coating on the surface of the metal powder, which upon subsequent sintering, reacts with metal oxides present on the surface of the metal powder to form gas that is easily removed from the system. Removing the metal oxides from the surface of the metal powder provides a more dense metal part, and allows for sintering of the green compact without the need for hydrogen gas, which would otherwise be needed to remove the metal oxides on the surface of the metal powder.

Abstract: A three-dimensional aluminum alloy part may be manufactured by a process in which a layer of aluminum alloy powder feed material is distributed over a substrate and scanned with a high-energy laser or electron beam in selective regions corresponding to a cross-section of the aluminum alloy part being formed. During the manufacturing process, the selective regions may melt and form a pool of molten aluminum alloy material. Thereafter, the pool of molten aluminum alloy material may cool and solidify into a solid layer of fused aluminum alloy material. During solidification of the pool of molten aluminum alloy material, solid phase particles may form within a solution of liquid phase aluminum prior to formation of solid phase aluminum dendrites. The resulting aluminum alloy part may exhibit a polycrystalline structure that predominantly includes a plurality of equiaxed grains, instead of columnar grains.

Abstract: In a method for manufacturing metallic components by means of generative production, a layer of metal powder is selectively melted or sintered by being exposed to an energy beam in an evacuated radiation chamber. When the radiation chamber is subsequently flooded with a cooling gas, the melted or sintered part solidifies to form a solid contour. Instead of the previously common practice of using helium, which is expensive and not readily available, as the cooling gas, it is proposed according to the invention to use a gas that contains hydrogen. Hydrogen has a higher thermal conductivity than helium and does not impair the surface of the workpiece, or only to a negligible extent.

Abstract: The present disclosure provides three-dimensional (3D) printing processes, apparatuses, software, and systems for the production of at least one desired 3D object. The 3D printer system (e.g., comprising a processing chamber, build module, or an unpacking station) described herein may retain a desired (e.g., inert) atmosphere around the material bed and/or 3D object at multiple 3D printing stages. The 3D printer described herein comprises one or more build modules that may have a controller separate from the controller of the processing chamber. The 3D printer described herein comprises a platform that may be automatically constructed. The invention(s) described herein may allow the 3D printing process to occur for a long time without operator intervention and/or down time.

Abstract: A powdered material preform includes a pressed powdered metal or other powdered material, where the preform is processed and sealed so that a skin or shell is formed at the outer surface of the preform (such as via melting an outer layer or surface of the preform or via adding an outer layer around the preform or via a combination thereof), with an inner portion of the preform comprising pressed powdered material. The skinned preform may comprise a shape that is generally similar to that of a final product or part to be formed, or may simply comprise a puck or shape of approximately the same mass of the shape being formed, and the skinned preform is suitable for use in subsequent densification and/or consolidation processes or combinations thereof to form the final, fully processed part.

Abstract: An additively manufactured antenna device is disclosed, including a base portion and a body portion. The body portion is attached to the base portion and includes a lattice stiffening structure configured to eliminate secondary printing support.

Abstract: A method for manufacturing a machine component includes determining a track of a cutting edge and feeding the cutting edge along the track. The determining a track includes calculating a coordinate (X(t), Y(t), Z(t)) of a first end portion of the cutting edge in accordance with X(t)=(Rsh(t)cos ?(t)?Xchip(t)), Y(t)=(Rsh(t)sin ?(t)?Ychip(t)), and Z(t)=(Zsh(t)?Zchip(t)), where a variable t assumes (N+1) values not smaller than 0 and not greater than 1. ?(t) represents an angle formed by a straight line connecting a point of cutting projected on an XY plane and an origin of the XY plane to each other with respect to an X axis, and ?(t) satisfies a condition tan ? ? ? ? ( t ) = tan ? ? ? · tan ? ? ? s - tan ? ? ? · tan 2 ? ? + tan 2 ? ? - tan 2 ? ? s tan ? ? ? · tan ? ? ? s + tan ? ? ? · tan 2 ? ? + tan 2 ? ? - tan 2 ? ? s .

Abstract: A vibration cutting insert includes a top surface having a rake face and a breaker face, a first side surface, a second side surface, and a bottom surface. In a cross section which includes a bisector of an angle formed between a first ridgeline and a second ridgeline when viewed in a direction from the top surface toward the bottom surface, and which is parallel to the direction from the top surface toward the bottom surface, a rake angle formed between the rake face and a plane parallel to the bottom surface has a positive angle. The angle formed between the first ridgeline and the second ridgeline is an acute angle. The rake face constitutes a cylindrical surface. The breaker face constitutes a flat surface.

Abstract: A cutting tool may include a body, a cutting edge, and a flute. The body may include a rotation axis and extend from a first end to a second end. The cutting edge may be located at the first end. The flute spirally may extend from the cutting edge toward a side of the second end. The cutting edge may include a first cutting edge and a second cutting edge extending from the first cutting edge toward an outer peripheral surface of the body in a front view. The flute may include a first thinning portion located continuously with the first cutting edge at a side of the first end, and a second thinning portion located continuously with the second cutting edge at a side of the first end. A thinning angle of the first thinning portion may be smaller than a thinning angle of the second thinning portion.

Abstract: A method is disclosed for shearing an end section from a rod material by means of a cutting blade that is movable against a stationary blade, transversely with respect to the longitudinal direction of the rod material, during the shearing operation. The end section to be sheared is brought into contact on its end-face side with a longitudinal stop and is acted on, via the longitudinal stop, with a pressure force in the longitudinal direction of the rod material. The action of pressure force on the end section takes place during the shearing operation with a position-controlled longitudinal position of the longitudinal stop. It is thus possible to manage with a lower pressure force than with conventional force-controlled pressure force action, without the shearing quality of the separation faces at the end section being impaired.

Abstract: An extendable saw can include a blade housing coupled to a main body by at least one extendable member, the blade housing at least partially covers a saw blade and the extendable member can be configured to move the blade housing and the saw blade between a retracted position and an extended position relative to the main body. The extendable saw can also include a motorized unit coupled to the saw blade and configured to rotate or provide other blade movement to the saw blade and a switchable device or unit disposed on the main body and having at least one contact surface that is switchable between a magnetized or vacuum state and a non-magnetized state or non-vacuum state, respectively. The saw blade can be attached to or coupled to a base plate, shaft or arbor with fasteners that are flush or countersunk below a surface of the blade.

Abstract: A miter saw includes a base assembly and a saw unit pivotably coupled to the base assembly. The saw unit includes a motor for driving a saw blade about a rotational axis, a handle, a trigger coupled to the handle and moveable between a first position in which the motor is deactivated, and a second position in which the motor is activated to drive the saw blade, and a trigger lock pivotably coupled to the trigger for movement therewith to prevent movement of the trigger from the first position to the second position.

Abstract: A power miter saw includes an activation assembly including a lever, a spring loaded drive rod passing through an underside of the table, a curved link pivotably secured to the drive rod, a pivotal member pivotably secured to the curved link and secured to the lever, a driven rod, a clamping member in an edge of a positioning seat, and an axle through the positioning seat and having an end pivotably disposed in a support seat; a graduated member including apertures; and a locking device including a hollow member having two side slots, a spring loaded cam member, and a transverse bar passing through the positioning seat, the slots, and the cam member; a spring loaded pin secured to a forward end of the hollow member; and two lever members secured to two ends of the transverse bar respectively. A pivotal movement of the lever unfastens a positioning seat.

Abstract: A saw 10 has a handle 11 and a blade 12 projecting from the handle. The blade 12 has an edge 14 along which a plurality of saw teeth 15 project. The saw 10 further includes a flexible and retractable saw guard 20 which is connected to the saw 10 and which is retractable from a guard position in which the saw guard 20 overlies the saw teeth 14 and a retracted position in which the saw teeth 14 are exposed.

Abstract: A method for producing a threaded hole in a workpiece with a thread tapping tool bit, which, at its drill bit tip, has a main cutting edge and a thread profile that trails in a thread tapping direction with at least one thread cutting tooth, wherein, in a thread tapping stroke, the main cutting edge produces a core hole, and, at the same time, the thread profile forms an internal thread at the inner wall of the core hole until a target thread depth is reached, and this is conducted with a thread tapping advance in the thread tapping direction and at a thread tapping rotational speed of the thread tapping tool bit synchronized therewith. After the thread tapping stroke, an oppositely directed reversing stroke is produced, in which the thread tapping tool bit is withdrawn out from the threaded hole in a reversing direction and, in fact, this is conducted with an opposite reversing feed.

Abstract: A thread forming tap includes a partial thread. The partial thread is provided, in the axis direction view, with a protrusion formed so as to protrude in the radial direction and a clearance section formed so as to have a smaller diameter than the protrusion, and as a result of the foregoing, if a thread forming tap rotates in a state where the inner circumferential surface of a pilot hole and the partial thread come into contact, the protrusion of the partial thread can be caused to engage with the inner circumferential surface of the pilot hole. Due to this configuration, rubbing in a state where the partial thread is pressed against the inner circumferential surface of the pilot hole can be suppressed, and as a result, chipping of the partial thread can be prevented.

Abstract: An electrical discharge machining method includes a step of selectively immersing only a portion of a workpiece in an electrical discharge machining liquid such that a machining object portion included in the portion of the workpiece is opposed to an electrode immersed in the electrical discharge machining liquid and a step of applying an electrical discharge machining to the machining object portion by applying a voltage between the electrode and the workpiece in a state where the portion of the workpiece is selectively immersed in the electrical discharge machining liquid, the portion including the machining object portion.

Abstract: A fine hole electric discharge machine includes a machining tank, a storage tank, at least one pipeline, a guide base, a liquid current generator, and a controller. The at least one pipeline has at least one opening directed to the upper surface of a workpiece and allows machining liquid to flow through. The liquid current generator selectively forms a first liquid current in which the machining liquid is supplied from the storage tank and jetted from a predetermined opening of the opening, or a second liquid current in which the machining liquid is sucked from an opening the same as or different from the predetermined opening and recovered to the storage tank. The controller controls the liquid current generator to form the first liquid current or the second liquid current.

Abstract: A method for the joining of ceramic pieces with a hermetically sealed joint comprising brazing a layer of joining material between the two pieces. The ceramic pieces may be aluminum nitride or other ceramics, and the pieces may be brazed with Nickel and an alloying element, under controlled atmosphere. The completed joint will be fully or substantially Nickel with another element in solution. The joint material is adapted to later withstand both the environments within a process chamber during substrate processing, and the oxygenated atmosphere which may be seen within the interior of a heater or electrostatic chuck. Semiconductor processing equipment comprising ceramic and joined with a nickel alloy and adapted to withstand processing chemistries, such as fluorine chemistries, as well as high temperatures.

Abstract: A method of determining weld quality includes the step of providing a reference weld signature having a first shape. A weld signature of a welding parameter is captured, wherein the weld signature of the welding parameter has a second shape. The first shape is automatically compared to the second shape and a weld signature shape difference between the first shape and the second shape is determined. A weld fault condition is determined based on the weld signature shape difference.

Abstract: Welding power supplies having dynamic current responses are disclosed. Example welding power supplies include: power conversion circuitry configured to convert supply power to welding current; a voltage sense circuit configured to measure an output voltage of the power conversion circuitry; and control circuitry configured to: in response to detecting that the output voltage has decreased below a lower voltage limit: control an increasing ramp rate of the welding current output by the power conversion circuitry; and in response to detecting that the output voltage has increased above the lower voltage limit, control a decreasing ramp rate of the welding current output by the power conversion circuitry.

Abstract: A joint structure including a first member, a second member superposed on the first member, a steel insertion member, and a welded part formed on an insertion tip of the insertion member. Each of the first member and the second member includes a high tensile strength steel. The steel insertion member is held by the second member in a state of having been inserted toward a superposition surface between the first member and the second member from a surface of the second member opposite the superposition surface. A carbon equivalent Ceq of the insertion member is lower than a carbon equivalent Ceq of the second member, where Ceq=C+Si/30+Mn/20+2P+4S.

Abstract: A removal device of a welding electrode tip includes a first insertion piece and a second insertion piece that are inserted into a space formed between an end surface of a large diameter portion of a shank and an end surface of the welding electrode tip, each of the first insertion piece and the second insertion piece having a wedge shape having a thickness that increases from a front end to a back portion in an insertion direction, wherein the first insertion piece and the second insertion piece have a thickness by overlap of the first insertion piece and the second insertion piece, and the thickness changes from a thickness smaller than a length of the space to a thickness larger than the length of the space according to an overlap amount in the space.

Abstract: In a described example, an electrical apparatus includes a substrate having a first surface and lead pads on the first surface of the substrate for surface mounting components. A ribbon wire bond is provided having open ends and a central portion between the open ends, the open ends of the ribbon wire bond connected to the lead pads. An electrical component is bonded to the central portion of the ribbon wire bond. The central portion of the ribbon wire bond and the electrical component are spaced from the first surface of the substrate.

Abstract: An adaptive guide bushing for laser tube cutting systems, the adaptive guide bushing including an elastic material that expands and contracts to hold tubing within a central opening.

Abstract: Methods of dicing semiconductor wafers are described. In an example, a method of dicing a wafer having a plurality of integrated circuits thereon involves dicing the wafer into a plurality of singulated dies disposed above a dicing tape. The method also involves forming a material layer over and between the plurality of singulated dies above the dicing tape. The method also includes expanding the dicing tape, wherein a plurality of particles is collected on the material layer during the expanding.

Abstract: A pressurizing mask for supporting a combination of a top cap assembly and an electrode assembly has a welding portion and an indent portion into which an electrode tab is inserted.

Abstract: The disclosed laser-based method for pipeline installation includes of forming coronal formations on opposite wall ends of each pipe, continuously interengaging the corona formations of adjacent pipelines and welding a joint between the corona formations unto the desired pipeline length is reached. In particular, the disclosure relates to a pipe connection system including recessed wall ends of respective adjacent pipe segments which are enmeshed with each other to form a corona-like joint, and a laser system operative to weld the corona-like joint.

Abstract: A laser powder bed fusion additive manufacturing system for producing a part by creating a power map that is an intelligent feed forward model to control the laser powder bed fusion additive manufacturing for producing the part and using the power map to control the laser powder bed fusion additive manufacturing for producing the part. This includes an apparatus for producing a part including a powder bed, a laser that produces a laser beam, a proportional integral derivative controller that creates a power map that describes laser power requirements as the laser moves along a path, wherein the laser power requirements prevent defects in the part.

Abstract: The present disclosure relates to a method of modifying a surface of a material, in situ, while the material is being used to at least one of form or modify a portion of a part to remove flaws layer-by-layer and improve a part from a layerwise built, or a coating. The method may involve generating first, second and third beams. The third beam may act on a surface of a material to heat a portion of the surface of the material into a flowable state to thus modify a surface characteristic of the material. The first beam may control an optically addressable light valve (OALV) which modifies an energy of the third beam. The second beam may control an optically addressable electric field modulator (OAEFM) to generate an electric field in a vicinity of the surface and to influence a movement of the portion of material while the portion of material is in the flowable state. The beams are modulated based on a sensing element feedback loop.

Abstract: According to an embodiment, a nozzle of an additive manufacturing device includes a first inner surface that defines a first path through which an energy ray passes; and a second inner surface that defines a second path that extends along the first path and through which gas and a powder material pass. The first path opens to a leading end of the nozzle. The second path opens to near or around the first path. At least part of the second inner surface includes a first region having a larger friction coefficient for the powder material than the friction coefficient of at least one of the first inner surface and an outer peripheral surface of the leading end.

Abstract: An additive manufacturing apparatus includes: a coater including: at least one trough including a plurality of side-by-side deposition valves.

Abstract: Surface asperities, such as roughness characteristics, are reduced or otherwise mitigated via the control of surface regions including the asperities in different regimes. In accordance with various embodiments, the height of both high-frequency and low-frequency surface asperities is reduced by controlling characteristics of a surface region under a first regime to flow material from the surface asperities. A second regime is implemented to reduce a height of high-frequency surface asperities in the surface region by controlling characteristics of the surface region under a second regime to flow material that is predominantly from the high-frequency surface asperities, the controlled characteristics in the second regime being different than the controlled characteristics in the first regime. Such aspects may include, for example, controlling melt pools in each regime via energy pulses, to respectively mitigate/reduce the asperities.

Abstract: Embodiments of the present disclosure provide methods of laser assisted modification, i.e., laser polishing, of ceramic substrates, or ceramic coated substrates, to desirably reduce the surface roughness and porosity thereof. In one embodiment, a method of laser polishing a workpiece surface includes scanning at least a portion of the workpiece surface with a pulsed laser beam. The laser beam has a pulse frequency of about 50 kHz or more and a spot size of about 10 mm2 or less and the workpiece surface comprises a ceramic material.

Abstract: A machine learning device of a machining condition adjustment apparatus observes, as state variables expressing a current state of an environment, laser machining condition data in laser machining, and gas target deviation data indicating a target deviation of a pressure loss or a flow rate of assist gas. Then the machine learning device acquires determination data for determining quality of a workpiece machined on the basis of the laser machining condition, and learns the target deviation of the pressure loss or the flow rate of the assist gas and adjustment of the laser machining condition in the laser machining in association with each other using the determination data and the observed state variables.