Patents Issued in May 28, 2020
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Publication number: 20200164419Abstract: A door beam including an aluminum alloy extrusion extended in a longitudinal direction and having a pair of webs and a pair of flanges to be positioned on an inside and an outside in a vehicle width direction. The pair of webs connect the pair of flanges at joint portions of each of the pair of webs such that the pair of webs and the pair of flanges form a closed cross section in a direction perpendicular to the longitudinal direction, and each of the pair of webs has a welded portion in a vicinity of a neutral axis passing through a centroid of the closed cross section and parallel to the pair of flanges.Type: ApplicationFiled: January 29, 2020Publication date: May 28, 2020Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Shinya MORITA, Tsunetake TSUYOSHI
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Publication number: 20200164420Abstract: A method of cleaning an extrusion die from residual metal remaining after an extrusion process at a temperature below 600° C. and of recovering the residual metal includes providing a thrust member with at least one portion made of a polymeric material at the extrusion die; reciprocally moving the thrust member and the die; removing polymeric material not flowed out of the die during the preceding step; mechanically and/or chemically removing the residual metal not flowed out from the die during the moving step; and opening the extrusion die. The polymeric material in the moving step has a water content lower than 7% by weight with respect to the total weight of the polymeric material. During the moving step, the polymeric material is at least partially in a plastic deformation condition or melted so as to occupy the volume of the residual metal flowed out of the extrusion die.Type: ApplicationFiled: May 31, 2018Publication date: May 28, 2020Inventors: Marco Massari, Matteo Tortelli, Marco Tortelli, Cristian Fracassi
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Publication number: 20200164421Abstract: A roller leveler and related method for leveling stock which includes an upper roller frame with an upper leveling unit, and a lower roller frame which has a machine bed with a lower leveling unit. The upper roller frame can be moved upward and downward relative to the lower roller frame by hydraulic drives. The upper leveling unit includes a plurality of upper leveling rollers and the lower leveling unit has a plurality of lower leveling rollers. The upper leveling rollers are supported with upper bearing plates and the lower leveling rollers are supported with lower bearing plates. At least several of the upper and lower leveling rollers are connected at one end to drive shafts of a drive device. A frame is moveable into and out of the roller leveler.Type: ApplicationFiled: April 3, 2017Publication date: May 28, 2020Applicant: ARKU Maschinenbau GmbHInventors: Christian Armbruster, Christian Hartmann
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Publication number: 20200164422Abstract: A driven member of a metal peening machine is disclosed. The metal peening machine is configured to drive the driven member into contact with a work surface of a metal workpiece to deform the metal workpiece. The driven member includes a shaft with an impact end. At least one of a plurality of impact features, an impact feature with a non-flat impact surface, a non-round impact feature, and an asymmetrical impact feature is coupled to and protrudes from the impact end of the shaft. The at least one of the plurality of impact features, the impact feature with a non-flat impact surface, the non-round impact feature, and the asymmetrical impact feature defining at least one impact surface to be driven into contact with the work surface of the metal workpiece.Type: ApplicationFiled: January 24, 2020Publication date: May 28, 2020Inventors: Lauren K. Lundquist, David G. Jensen, McKay A. Kunz, Gregory L. Ramsey, Michael Delos McGraw, James E. Pillers, Nate Speer
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Publication number: 20200164423Abstract: A forming tool for a cotter pin is provided that includes a frame configured to mount to an electric tool, a pneumatic cylinder disposed on the frame, and a manipulator coupled to the pneumatic cylinder and configured to separate legs of the cotter pin. A system for forming a cotter pin is also provided that includes an electric tool having a rotatable head and a switch, and a forming tool coupled to the rotatable head that is configured to form legs of the cotter pin, and wherein the switch is configured to initiate an automatic forming sequence to form the legs. A method for forming a cotter pin is also provided that includes positioning a forming tool over a screw shaft through which a cotter pin is disposed, aligning the forming tool with legs of the cotter pin, and initiating an automatic forming sequence.Type: ApplicationFiled: November 26, 2018Publication date: May 28, 2020Inventors: Benjamin B. MacArthur, Cameron Forward, Benjamin Douglas Deboer
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Publication number: 20200164424Abstract: A riveting system, for use in mechanically linking adjacent workpieces, including a rivet having a height greater than a sum of thicknesses, measured along a line of riveting, of the workpieces being linked, so that the rivet can pass fully through the workpieces. The system also includes a riveting die, which may be a separate product. The die includes a protrusion extending from a peak toward a transition point; and a trough having a trough surface. The trough surface includes a trough inner wall, extending from the transition point to a trough bottom, and a trough outer wall, extending from the trough bottom to a trough outer edge. The technology also includes computerized systems for comparing a load-displacement profile of riveting to a pre-set profile to determine whether the riveting was performed properly.Type: ApplicationFiled: January 22, 2020Publication date: May 28, 2020Inventors: Pei-chung Wang, Susan M. Smyth, Bradley J. Blaski, Zhongxia Liu
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Publication number: 20200164425Abstract: An end effector may be configured to be modular in nature such that the weight of the end effector may be adjusted for specific applications. The end effector may further be configured to accept interchangeable dollies, wherein a dolly may be configured with a jacket on a contact end of the dolly, which contact end is configured to engage a distal end of a rivet during use.Type: ApplicationFiled: October 25, 2019Publication date: May 28, 2020Inventors: Thomas W. Honsa, Brett A. Casper
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Publication number: 20200164426Abstract: The present invention provides a curing agent for casting a water glass, including an ester and an amorphous silicon dioxide obtained by a thermal decomposition of ZrSiO4; and the curing agent for casting the water glass does not contain water. According to the present invention, the curing agent for casting the water glass has a strong adhesion-enhancing effect and a long shelf life, and is easy to use.Type: ApplicationFiled: January 18, 2018Publication date: May 28, 2020Applicant: JINAN SHENGQUAN GROUP SHARE-HOLDING CO., LTD.Inventors: JIANXUM ZHU, HUIMIN YAO
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Publication number: 20200164427Abstract: The heater (structure) has the gaps facing the molding wall portion of the casting mold. The casting mold is provided with: the molding wall portion forming the internal space; and the gap-portion filling ports (filling ports) that open to portions of the molding wall portion facing the gaps of the heater and that allow the molten metal to flow into the internal space.Type: ApplicationFiled: July 25, 2018Publication date: May 28, 2020Inventors: Naohisa Kamiyama, Tetsuzo Nishimura, Makoto Murakami, Ikuo Kataoka, Shinya Sato, Takaaki Ikari
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Publication number: 20200164428Abstract: A casting mold for a crankcase of an internal combustion engine includes a water jacket core which has a frame core and a cooling duct core. A land core is provided which is designed and positioned in such a way as to form a cooling duct in an inter-cylinder land of a crankcase. The land core is retained in the frame core and is, or can be, centered using a top core.Type: ApplicationFiled: January 30, 2020Publication date: May 28, 2020Inventors: Michael BACHMAYER, Andreas SACHSENHAUSER, Stefan SCHMIDBERGER, Thomas SCHWABL
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Publication number: 20200164429Abstract: When a mold for a tire is manufactured by casting, generation of a casting defect for the casting of the mold is easily suppressed so that the manufacturing efficiency of the mold is improved. The mold molds a tire by molding parts arranged along a tire width direction. A width direction of a casting of the mold corresponding to the tire width direction is matched with a vertical direction. A riser is connected to a part of the rear-face part of the casting located on the rear-face side of the molding part. A chiller is arranged on a part other than the riser of the rear-face part of the casting.Type: ApplicationFiled: November 15, 2017Publication date: May 28, 2020Applicant: BRIDGESTONE CORPORATIONInventor: Yasuyuki ISHIHARA
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Publication number: 20200164430Abstract: When the deceleration start point is reached, the meter-in side of the hydraulic driving actuator is subjected to a flow rate control to thereby start the deceleration control processing. The position to which the movable unit is moved is detected to use a speed instruction corresponding to the movement position to subject the hydraulic driving actuator to a meter-in control. The position to which the movable unit is moved is detected to calculate the moving speed of the movable unit. Based on the speed instruction, the moving speed is subjected to the feedback control using the meter-out control to the hydraulic driving actuator.Type: ApplicationFiled: December 22, 2017Publication date: May 28, 2020Applicant: NISSEI PLASTIC INDUSTRIAL CO.,LTD.Inventors: Hiroyuki MIYAZAKI, Satomi SAKAKI, Kenichi HAYASHI, Isamu KOMAMURA
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Publication number: 20200164431Abstract: A method for applying a thermal barrier coating (TBC) to a surface of a cast component includes providing a core, applying the TBC to the core to form a coated core, disposing the coated core within a casting mold, casting metal around at least a portion of the coated core to form a casting intermediary, and removing the core from the casting intermediary to form a cast component. The TBC includes hollow microspheres comprising metal, glass, and/or ceramic materials. The hollow microspheres can have an average diameter of about 10 ?m to about 100 ?m. The component can be an automotive component, such as an engine intake assembly, an engine exhaust manifold, an engine block, and/or an engine cylinder head. The surface of the cast component can be one or more surfaces which define an engine intake passage, an engine exhaust passage, and an engine combustion chamber.Type: ApplicationFiled: November 28, 2018Publication date: May 28, 2020Inventors: Michael J. Walker, Paul M. Najt, Russell P. Durrett
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Publication number: 20200164432Abstract: A method for producing a metal ingot by using an electron-beam melting furnace including an electron gun capable of controlling a radiation position of an electron beam, and a hearth that accumulates a molten metal of a metal raw material, in which, in a downstream region between an upstream region in which the metal raw material is supplied onto the surface of the molten metal and a first side wall, an irradiation line is disposed so as to block a lip portion and so that two end portions are positioned in the vicinity of the side wall of the hearth. A first electron beam is radiated onto the surface of the molten metal along the irradiation line, and the first electron beam is radiated along the irradiation line.Type: ApplicationFiled: April 13, 2018Publication date: May 28, 2020Applicant: NIPPON STEEL CORPORATIONInventors: Hitoshi FUNAGANE, Kenji HAMAOGI
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Publication number: 20200164433Abstract: A melting apparatus for steel production includes a support structure to support a shell for the production and tapping of steel, and a source or zone for the emission of fumes resulting from the tapping of the steel from the shell. The melting apparatus also includes a tapping hood integrated into the support structure and provided with a suction mouth positioned directly above the zone for the emission of fumes, the shell is provided with a bottom wall in which an E.B.T. is provided for tapping the steel.Type: ApplicationFiled: June 25, 2018Publication date: May 28, 2020Applicant: DANIELI & C. OFFICINE MECCANICHE S.P.A.Inventors: Massimo Bevilacqua, Arrigo Bertolissio
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Publication number: 20200164434Abstract: A method for manufacturing a porous metal with enhanced ability to bond to a plastic subsequently powder feed for injection molding process provides a powder feed to an injection molding process, to form a green embryo. The green embryo is sent into a sintering furnace for high-temperature sintering to obtain a blank sintered product. A chemical reagent is applied to form pores on the sintered product. The powder feed includes first and second metal powders evenly mixed. The second metal powder has a mass percentage of about less than 10% of a total mass of the powder feed for injection molding process. The first metal powder is corrosion-resistant. The second metal powder is readily corrodible.Type: ApplicationFiled: February 27, 2019Publication date: May 28, 2020Inventors: JIN-HONG ZHU, DUNG-CHANG YEH
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Publication number: 20200164435Abstract: The invention relates to a manufacturing system and method for manufacturing a part. A negative powder forms a holder suitable to hold particles of a positive powder in proximity to one another. A connection scheme such as heating, the use of pressure and/or a binder, when employed, connects the particles to one another to form the part.Type: ApplicationFiled: January 23, 2020Publication date: May 28, 2020Inventors: Matthew J. Holcomb, Ira J. Holcomb, JR.
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Publication number: 20200164436Abstract: A method of additive manufacturing a structure on a pre-existing includes disposing the pre-existing component in a bed of powdery base material and levelling the component, such that a manufacturing plane of the component can be recoated with the base material and alternatingly recoating and irradiating the manufacturing plane with an energy beam in order to additively build up the structure, wherein the irradiation is carried out in that the manufacturing plane is scanned by the beam in a non-continuous way, wherein, for the irradiation according to a second vector for the structure, the beam is either only guided parallel with respect to a previous first vector, or the irradiation process is paused after the irradiation of the first vector for a time span between 1/10 second to 2 seconds until the irradiation is continued with the second vector.Type: ApplicationFiled: July 19, 2018Publication date: May 28, 2020Applicant: Siemens AktiengesellschaftInventors: Olov Andersson, Jonas Eriksson
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Publication number: 20200164437Abstract: Disclosed is a method for providing control data for an additive manufacturing device. The method includes accessing computer-based model data of a section of the object to be manufactured, defining a first portion and an adjoining second portion within the object section, and producing a data model of a region of a layer of the object section. Within the region a first portion cross-section cuts through the first portion and a second portion cross-section cuts through the second portion. An energy input parameter in the data model has, on average, a different value in the first portion cross-section than in the second portion cross-section and the energy beam is moved over the boundary of the first and second portion. Control data corresponding to the data model is provided for the generation of a control data set for the additive manufacturing device.Type: ApplicationFiled: August 2, 2018Publication date: May 28, 2020Applicant: EOS GmbH Electro Optical SystemsInventors: Michael Göth, Ludger Hümmeler, Alexander Bockstaller
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Publication number: 20200164438Abstract: A method and an apparatus for collecting powder samples in real-time in powder bed fusion additive manufacturing may involves an ingester system for in-process collection and characterizations of powder samples. The collection may be performed periodically and uses the results of characterizations for adjustments in the powder bed fusion process. The ingester system of the present disclosure is capable of packaging powder samples collected in real-time into storage containers serving a multitude purposes of audit, process adjustments or actions.Type: ApplicationFiled: January 31, 2020Publication date: May 28, 2020Inventors: James A. DeMuth, Erik Toomre, Francis L. Leard, Kourosh Kamshad, Heiner Fees, Eugene Berdichevsky
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Publication number: 20200164439Abstract: A manufacturing method of a porous biomedical implant includes the steps of providing a supporter having a bearing surface, forming the porous biomedical implant on the bearing surface by additive manufacturing and removing the supporter after additive manufacturing. The porous biomedical implant includes a solid part and a porous part, the solid part is coupled to the bearing surface of the supporter and the porous part is coupled to the solid part. Particularly, the solid and porous parts are created in same layers by additive manufacturing.Type: ApplicationFiled: November 27, 2018Publication date: May 28, 2020Inventors: Meng-Hsiu Tsai, Tai-I Hsu, Chun-Chieh Wang, Chia-Min Wei
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Publication number: 20200164440Abstract: The present disclosure relates to a process of manufacturing an article comprising at least one body of a cemented carbide and at least one body of a metal alloy or at least one body of a metal matrix composite and to a product manufactured thereof and wherein the article also comprises an interlayer between the at least one body of a cemented carbide and at least one body of a metal alloy or at least one body of a metal matrix composite in order to prevent deleterious interface phases from forming.Type: ApplicationFiled: May 24, 2018Publication date: May 28, 2020Applicant: SANDVIK INTELLECTUAL PROPERTY ABInventors: Johan SUNDSTRÖM, Tomas BERGLUND, Fredrik MEURLING
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Publication number: 20200164441Abstract: A system for fabricating an infiltrated downhole tool for introduction into a wellbore includes a mold assembly including a binder bowl, a mold, a preformed blank, and a funnel. The binder bowl has a lower portion and a plurality of apertures extending through the lower portion. The preformed blank is disposed within the infiltration chamber to provide an attachment area for a body of the infiltrated downhole tool, and the funnel is disposed intermediate the binder bowl and the mold. The system further includes a binder flow channel which extends through at least one of the preformed blank, the funnel, or a displacement core disposed within the mold assembly, the blank being concentrically arranged around the displacement core.Type: ApplicationFiled: August 16, 2017Publication date: May 28, 2020Applicant: Halliburton Energy Services, Inc.Inventors: Yi Pan, Daniel Brendan Voglewede, Grant O. Cook, III, Jeffrey G. Thomas
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Publication number: 20200164442Abstract: The present invention relates to a low-temperature sinterable copper particle material prepared using an electride and an organic copper compound and a preparation method therefor and, more particularly, to a copper nanoparticle which can be useful as a conductive copper ink material thanks to its small size and high dispersibility, and a method for preparing the copper nanoparticle by reducing an organic copper compound with an electride as a reducing agent. The present invention provides copper nanoparticles which can be suitably used as a conductive copper nanoink material because the copper nanoparticles show the restrained oxidation of the copper, have an average particle diameter of around 5 nm to cause the depression of melting point, are of high dispersibility, and allow the removal of the electride in a simple ultrasonication process.Type: ApplicationFiled: March 7, 2018Publication date: May 28, 2020Applicant: Research & Business Foundation Sungkyunkwan UniversityInventors: Sung-wng KIM, Kyu-hyoung LEE, Ye-ji KIM, Jong-ho PARK, Seung-yong LEE
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Publication number: 20200164443Abstract: For a turning machine (1) that can be used for rotary turning, the tool holder (20) is hydrostatically mounted. A method corresponding to this is described, and it is provided to use a hydrostatic bearing (8, 9) for the damping of mechanical vibrations of a tool holder (20) and/or for the permanent mounting of a tool holder (20) of a turning machine (1).Type: ApplicationFiled: May 23, 2018Publication date: May 28, 2020Applicant: J.G. Weisser Söhne GmbH & Co. KGInventors: Reiner JÖRG, Thorsten RETTICH, Thomas MÜLLER, Janik DORER
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Publication number: 20200164444Abstract: A manufacturing method for a vehicle wheel includes an overlap cutting step in which lathe machining is performed on a design portion of the vehicle wheel at feed speed that allows cutting marks to be connected with each other in a radial direction with a first cutting depth from a given reference position, and a non-overlap cutting step in which, after the overlap cutting step, lathe machining is performed on the design portion at feed speed that allows cutting marks to be separated from each other in the radial direction with a second cutting depth from the reference position, the second cutting depth being deeper than the first cutting depth.Type: ApplicationFiled: November 20, 2019Publication date: May 28, 2020Applicant: CENTRAL MOTOR WHEEL CO., LTD.Inventor: Motohiko SHINBA
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Publication number: 20200164445Abstract: The invention relates to a deflector attachment (1), which is designed to be arranged on a predetermined drilling tool (111) having a predetermined drilling needle (19) which can be supported and guided along a drill axis (b) and which protrudes out of a housing (12) of the drilling tool (111) at the front. The deflector attachment (1) can be arranged on the front face of the drilling tool (111) and has a deflecting housing in which, in an arrangement for use, the drilling needle (19) emerging from the housing (12) of the drilling tool (111) can be guided. In the arrangement for use the deflecting housing is curved by a predetermined angle (a) and provides a drilling needle exit axis (a) which is offset by the predetermined angle (a) in relation to the predetermined drill axis (b) of the drilling tool (111).Type: ApplicationFiled: July 18, 2018Publication date: May 28, 2020Inventors: Erich Hunger, Sebastian Hunger, Fabian Hunger
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Publication number: 20200164446Abstract: A pocket hole jig with screw sizing system includes a pocket hole jig with a guide block reciprocally carried by a guide holder. The guide block can be raised or lowered relative the guide holder between a range of distances corresponding and calibrated to a horizontal range defined by a workpiece. A scale on a gauge member carried by the guide block is divided into a plurality of zones. An indicator is carried by the guide holder for indicating one of the plurality of zones by the position of the guide block relative the guide holder. Also provided is a series of different size screws, wherein each different size screw of the series corresponds to one of the plurality of zones.Type: ApplicationFiled: November 23, 2019Publication date: May 28, 2020Inventor: Robert N. Poole
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Publication number: 20200164447Abstract: The disclosure provides a milling system and method under different lubrication conditions. The system uses a tool to mill the workpiece, a force measuring system to measure the milling force, a tool change system to replace the tools, a tool storage to store the tools. It can store the tools, provide the lubricating oil to the milling surface, select different tools according to different processing conditions, select the best angle differences of the unequal spiral angle tools according to different conditions comprising dry cutting, casting-type lubrication, minimal quantities of lubrication or minimal quantities of nanofluid lubrication, and/or choose the optimal tool according to different cutting parameters in order to obtain the minimum milling force.Type: ApplicationFiled: November 14, 2019Publication date: May 28, 2020Inventors: Changhe LI, Qingan YIN, Yanbin ZHANG, Huajun CAO, Zhenjing DUAN, Cong MAO, Wenfeng DING, Naiqing ZHANG, Lan DONG, Xiufang BAI, Menghua SUI, Yonghong LIU, Wentao WU, Teng GAO, Min YANG, Dongzhou JIA, Runze LI, Yali HOU
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Publication number: 20200164448Abstract: The tool holder device for broaching and slotting, comprising: —one main frame associated with one machine adapted to machine one workpiece; —one working assembly associated with the main frame and comprising one supporting bar movable longitudinally along a first axis and guiding means of the supporting bar movable longitudinally along the first axis; —one tool associated with the supporting bar and adapted to machine the workpiece; —angular adjustment means for adjusting the supporting bar, interposed between the main frame and the guiding means and adapted to rotate the supporting bar around a second axis substantially orthogonal with respect to the first axis; and —straight adjustment means for adjusting the tool with respect to the supporting bar, interposed between the tool and the supporting bar, the straight adjustment means being adapted to adjust the position of the tool along the second axis.Type: ApplicationFiled: May 9, 2018Publication date: May 28, 2020Applicant: REV S.R.L. UNIPERSONALEInventor: Paolo Franchini
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Publication number: 20200164449Abstract: A power tool including a rotatable support arrangement for supporting at least one cutting disc. An upper shroud member and a lower shroud member cooperate to define a volume in which the at least one cutting disc can be supported. The rotatable support arrangement can be coupled to the upper shroud member such that movement of the upper shroud member towards the lower shroud member causes the cutting disc to protrude through an opening in the lower shroud member. A biasing member urges the upper shroud member and the lower shroud member away from each other. A limiting mechanism limits the range of movement of the upper shroud member relative to the lower shroud member under action of the biasing member. The limiting mechanism can be disengaged by opening the upper shroud member via at least one hinge coupling.Type: ApplicationFiled: November 21, 2019Publication date: May 28, 2020Inventors: Arthur Lauer, Robin Maerte, Isabell Oeffner, Fabian Riedl, Benjamin Schmidt, Stefan Sell
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Publication number: 20200164450Abstract: The present invention proposes a rapid replacing structure for multi-purpose saw, including the operating mechanism, clamping mechanism and collet; the collet is released or clamped by driving the clamping mechanism through the operating mechanism; in addition, the structure also comprises an output shalt whose top and bottom openings form a chamber; the collet is placed in the output shaft; the clamping mechanism comprises a spring element that clings to the outer side of collet, a collet sleeve and a compressor arm; one end of the spring element is connected to the bottom wall of chamber, while the other is connected with the collet sleeve; there is also an output cover designed to limit the compressor arm; the top of compressor arm is connected in a contacted manner to the operating mechanism by passing through the output cover; the operating mechanism pushes the compressor arm down to drive the collet sleeve to move downward, thereby releasing the collet; in addition, a tension board is arranged in the coType: ApplicationFiled: November 27, 2018Publication date: May 28, 2020Inventor: Tingjin Li
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Publication number: 20200164451Abstract: A method and device for removing an electromagnetic core, the method including: using an electromagnet to magnetize or demagnetize a metallic upper nozzle when a magneto-conductive workpiece is cut off in a WEDM manner; attracting a core capable of being completely cut off and separated in the workpiece; utilizing the metallic upper nozzle to detect whether attracted; if the core is attracted, moving the core to a target area; demagnetizing and dropping the core in a trash area. The device is applied to a WEDM machine; after the metallic magneto-conductive upper nozzle is magnetized by the electromagnet, the upper nozzle is used to attract the magneto-conductive core; a metallic water spray cover is utilized to detect whether the core is attracted; the core is moved to the target area by a motion system of the WEDM machine, and dropped in a trash device after the upper nozzle is demagnetized.Type: ApplicationFiled: November 20, 2019Publication date: May 28, 2020Inventors: Jui Fang LIANG, Cheng Ying LIN
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Publication number: 20200164452Abstract: There is provided a method of joining a first member made of a niobium titanium alloy to a second member. The method comprises abutting a respective surface of each of the first member and the second member together to form an interface therebetween; providing a molten active solder at a surface of at least the first member at the interface and thermally activating the molten active solder; mechanically agitating the molten active solder so as to cause the molten solder to adhere to the first and second members and form a continuous body of molten solder linking the first and second; and causing the continuous body to solidify thereby forming a solder joint between the first and second members.Type: ApplicationFiled: May 11, 2018Publication date: May 28, 2020Inventors: Dieter Jedamzik, Alvin Adams
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Publication number: 20200164453Abstract: A method for interconnecting multiple components of a head-gimbal assembly with a solder joint, including the steps of positioning a first component adjacent to and at an angle relative to a second component to provide a connection area between the first and second components, dispensing a solder sphere to a capillary tube having tapered walls, wherein the capillary tube is positioned with an exit orifice above the connection area between the first and second components, pressurizing the capillary tube until a predetermined pressure is reached, applying a first laser pulse to the solder sphere to liquefy the solder sphere until it falls from the exit orifice, waiting for a predetermined time period after the liquefied solder sphere has exited the exit orifice of the capillary tube, and applying a second laser pulse to reflow the solder sphere to create the solder joint between the first and second components.Type: ApplicationFiled: January 30, 2020Publication date: May 28, 2020Inventors: Aaron Collins, Paul Davidson, Ralph Smith
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Publication number: 20200164454Abstract: A weld overlay machine assembly includes a carriage to support a hinged index bar and a wire feed assembly. The index bar has an auto height control unit and an index assembly to locate the position of a weld torch relative to the index bar. The assembly is configured to adjust the index bar to interior contours of the vessel while applying a layer of overlay material to a surface therein. The assembly runs along a track in the interior of the vessel. The assembly is configured to transition from sides of the vessel to that of the top or bottom domes wherein the curve of the domes are perpendicular to that of the radial sides. This transition is done without the need to add or remove components to the assembly. This is accomplished by providing the pivoting of the index bar relative to the track.Type: ApplicationFiled: November 25, 2019Publication date: May 28, 2020Inventors: Paul Huetter, Gary Wahl
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Publication number: 20200164455Abstract: A welding system includes a welding power source configured to provide pulsed electropositive direct current (DCEP), a gas supply system configured to provide a shielding gas flow that is at least 90% argon (Ar), a welding wire feeder configured to provide tubular welding wire. The DCEP, the tubular welding wire, and the shielding gas flow are combined to form a weld deposit on a zinc-coated workpiece, wherein less than approximately 10 wt % of the tubular welding wire is converted to spatter while forming the weld deposit on the zinc-coated workpiece.Type: ApplicationFiled: January 28, 2020Publication date: May 28, 2020Inventors: Steven Edward Barhorst, Joseph C. Bundy, Mario Anthony Amata, Tre' Dorell Heflin-King
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Publication number: 20200164456Abstract: A method of preparing machining and/or cutting of a bar material, comprising the steps of obtaining a set of geometries to be machined and/or cut from a bar material; calculating at least one length of a bar material based on the geometries; presenting the at least one calculated length of a bar material; and deciding on a length of a bar material at least based on the at least one presented length of a bar material. Further described is a system for preparing machining and/or cutting of a bar material, wherein the system comprises a receiver for obtaining a set of geometries to be machined and/or cut from a bar material; a calculator for calculating a length of a bar material based on the geometries; a presentation unit for presenting the calculated length of a bar material; and a decision unit for deciding on a length of a bar material based on the presented length of a bar material.Type: ApplicationFiled: April 25, 2018Publication date: May 28, 2020Applicant: TomoLogic ABInventor: Magnus NORBERG OHLSSON
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Publication number: 20200164457Abstract: An apparatus having an actuator having a motor, a housing and a thrust rod, where the actuator is configured to convert rotational motion of the motor into axial motion of the thrust rod. A movable holder is coupled to the thrust rod and configured for axial motion of a tool coupling therewith. A bearing assembly is coupled to the actuator, extending along an axis thereof. The bearing assembly is configured to engage with the bearing to provide positional stability for the movable holder and tool coupling when positioned along the actuator axis by motion of the thrust rod.Type: ApplicationFiled: November 27, 2018Publication date: May 28, 2020Inventors: Gary W. Rosengren, Wyatt A. Grunerud, Ryan H. Bourgoine
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Publication number: 20200164458Abstract: A process and apparatus for forming a structure comprising: a) forming a pack from a skin sheet and a core sheet, b) placing the pack in a mould and heating the pack; c) injecting a first gas between the core and skin sheets to urge the skin sheet against the mould; d) injecting a second gas on the side of the core sheet remote from the skin sheet to urge the core sheet against the skin sheet; e) maintaining gas pressure of the second gas thereby diffusion bonding the sheets; and f) injecting a third gas between the skin sheet and the mould, to force the skin sheet against the core sheet.Type: ApplicationFiled: August 10, 2018Publication date: May 28, 2020Inventor: Paul Ainsworth
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Publication number: 20200164459Abstract: The invention relates to an ultrasonic oscillating unit that comprises a cylindrical base body having a center axis and a jacket surface into which a plurality of slits are introduced that extend obliquely to the center axis in a side view of the jacket surface.Type: ApplicationFiled: November 26, 2019Publication date: May 28, 2020Inventors: Fabian KELLER, Volker KRELL
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Publication number: 20200164460Abstract: An ultrasonic welding system is provided. The ultrasonic welding system includes a support structure for supporting a workpiece. The ultrasonic welding system also includes a weld head assembly including an ultrasonic converter carrying a sonotrode. The ultrasonic welding system also includes a z-axis motion system carrying the weld head assembly. The z-axis motion system includes (i) a z-axis forcer for moving the weld head assembly along a z-axis of the ultrasonic welding system, and (ii) a z-axis overtravel mechanism disposed between the z-axis forcer and the weld head assembly.Type: ApplicationFiled: November 26, 2019Publication date: May 28, 2020Inventors: Theodore J. Copperthite, Hans H. Von Tresckow, Christopher R. Longley, Siddharth D. Kataria
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Publication number: 20200164461Abstract: A hollow structure includes: a main portion having an inner circumferential surface; and a flange portion including a first overhanging portion and a second overhanging portion that protrude outward from an outer circumference of the main portion and face each other. A first surface of the first overhanging portion and a second surface of the second overhanging portion are continuous with the inner circumferential surface, and the flange portion has a joint portion at which the first surface and the second surface are joined together. The main portion and the flange portion are formed of a metal material composed mainly of a light metal, and the formula ?<A/W1 is satisfied, where W1 is the width of the flange portion, and A is the width of the joint portion.Type: ApplicationFiled: June 21, 2018Publication date: May 28, 2020Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Eisuke HIRO, Masatada NUMANO, Soichiro OKUMURA
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Publication number: 20200164462Abstract: Provided is a method for manufacturing a liquid-cooled jacket, to reduce the size of a recessed groove on a surface of a metal member and also to reduce roughness of a jointed surface. The method includes: a placing step of placing a sealing body on a jacket body, a first main joining step of performing friction stirring by moving a main joining rotary tool around to a first overlapped portion, and a second main joining step of performing friction stirring to a second overlapped portion. The main joining rotary tool has a base-end-side pin and a tip-end-side pin. A taper angle of the base-end-side pin is greater than a taper angle of the tip-end-side pin and a stairs-like pin step portion is formed on an outer circumferential surface of the base-end-side pin.Type: ApplicationFiled: July 20, 2018Publication date: May 28, 2020Applicant: NIPPON LIGHT METAL COMPANY, LTD.Inventors: Hisashi HORI, Nobushiro SEO, Kosuke YAMANAKA
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Publication number: 20200164463Abstract: A processing apparatus is equipped with: a first stage system that has a table on which a workpiece is placed and moves the workpiece held by the table; a beam irradiation system that includes a condensing optical system to emit beams; and a controller to control the first stage system and the beam irradiation system, and processing is performed to a target portion of the workpiece while the table and the beams from the condensing optical system are relatively moved, and at least one of an intensity distribution of the beams at a first plane on an exit surface side of the condensing optical system and an intensity distribution of the beams at a second plane whose position in a direction of an optical axis of the condensing optical system is different from the first plane can be changed.Type: ApplicationFiled: October 30, 2019Publication date: May 28, 2020Applicant: NIKON CORPORATIONInventor: Yuichi SHIBAZAKI
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Publication number: 20200164464Abstract: An AM apparatus for an AM process is provided. The AM apparatus includes a build chamber with a build plate to support one or more parts built with a powder, during a build operation. The AM apparatus further includes a laser assembly operable to deliver a melting laser beam, to melt and fuse the powder used to build the one or more parts. The AM apparatus further includes a part detachment assembly, separate from the laser assembly and operable for a cutting operation. The part detachment assembly includes one or more laser beam delivery apparatuses, each operable to deliver a cutting laser beam, and a part holder apparatus. During the cutting operation, the part holder apparatus holds the one or more parts, and each of the laser beam delivery apparatus(es) delivers the cutting laser beam, to detach the one or more parts from the build plate within the AM apparatus.Type: ApplicationFiled: November 26, 2018Publication date: May 28, 2020Inventors: Daniel E. Sievers, Peter J. Bocchini
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Publication number: 20200164465Abstract: Provided is a part and to the filling, layer by layer, of a defective spot by means of solder and parent metal. Because a defective spot is filled layer by layer, good mechanical properties are obtained for the defective spot and the entire part.Type: ApplicationFiled: September 12, 2016Publication date: May 28, 2020Inventor: BERND BURBAUM
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Publication number: 20200164466Abstract: There is provided an AM apparatus for an AM process. The AM apparatus has an AM assembly with a build chamber to support part(s) built with a powder, in a build operation. Unused powder accumulates in the build chamber during the build operation. The AM apparatus has a vacuum assembly with duct line(s) in flow communication with the build chamber, and a powder receptacle in flow communication with the duct line(s). The powder receptacle has coupling member(s) allowing the powder receptacle to be reversibly attached to the duct line(s). The vacuum assembly includes a vacuum apparatus coupled to, and in flow communication with, the powder receptacle, via vacuum duct line(s). The vacuum assembly pulls the unused powder from the build chamber to the powder receptacle, and provides an automated removal of the unused powder from the build chamber into the powder receptacle, to avoid manual removal of the unused powder.Type: ApplicationFiled: November 26, 2018Publication date: May 28, 2020Inventors: Daniel E. Sievers, Peter J. Bocchini
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Publication number: 20200164467Abstract: Disclosed is a switching system for a facility for 3D printing by spraying at least a first powder, including a body defining: at least one first upstream gas conduit configured to receive a gas; at least one first upstream powder conduit configured to receive the first powder; at least one first downstream discharge conduit for discharging the first powder; and a downstream work conduit configured in order to supply a nozzle designed for depositing at least the first powder. The system further includes a distributor that is movable with respect to the body, preferably in rotation about an axis, between a rest position, in which the first upstream powder conduit is fluidly connected, via the distributor, to the first downstream discharge conduit, and at least a first supply position, in which the first upstream powder conduit is fluidly connected, via the distributor, to the downstream work conduit.Type: ApplicationFiled: July 17, 2018Publication date: May 28, 2020Inventors: Guillaume CADOUX, Jean-Luc SEBAL
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Publication number: 20200164468Abstract: A method for additive manufacturing an object is disclosed. The method includes, for a first portion of the object to be built in a first overlapping field region of a plurality of melting beams of a metal powder AM system, sequentially forming each layer of the first portion by: forming only a border section of the first portion of the object using a first melting beam of the plurality of melting beams in the first overlapping field region; and forming an internal section of the first portion of the object within the border section using at least one second, different melting beam from the first melting beam in the first overlapping field region. An entirety of an internal edge of the border section of the first portion of the object is overlapped with an entirety of an external edge of the internal section of the first portion of the object.Type: ApplicationFiled: January 30, 2020Publication date: May 28, 2020Inventors: Felix Martin Gerhard Roerig, Juan Vicente Haro Gonzalez