Abstract: A hole drilling device for forming an expanded-diameter hole portion at an inner bottom part of a mounting hole includes: a shaft including a contact surface and a tapered surface, and a cutter including a stopper provided on a side surface of the cutter, the stopper coming into contact with a surface of a drilling object. The cutter is movable between a first position and a second position. When the cutter is in the first position, the contact surface is in contact with the inner bottom part of the mounting hole, and the stopper is away from the surface of the drilling object. When the cutter is in the second position, the cutter has been pushed in forward from the first position, the cutting bit has protruded laterally from the tapered surface, and the stopper is in contact with the surface of the drilling object.

Abstract: The present invention relates to an equipment and method for producing polymer pellets which comprise one or more polymer components and one or more further components, wherein in said process at least one of said one or more further components is incorporated into pellets by applying a liquid, which comprises said at least one component, onto said pellets.

Abstract: Method for recycling scrap that contains one or more heat resistant fibers and from 25 to 60 wt. %, based on the total weight of the scrap, of an at least partially uncured to fully uncured two component thermosetting resin mixture of (i) one or more thermosetting resins, and (ii) a solid hardener, the methods comprising shredding the scrap to an average size of from 3 to 50 mm, mixing the shredded scrap, preferably after preheating the scrap, to provide a fluid material charge and then compression molding the fluid material charge to make a cured composite material.

Abstract: A method for reclaiming bio-based plastic material is disclosed, including providing a bio-based plastic article, the article including an identifier, determining article content information from or via the identifier, and recycling the article based on article content information. Further, a system for reclaiming bio-based plastic material is disclosed, including an apparatus or device configured to obtain or determine a bio-based material content associated with a plastic article, and an apparatus or device configured to sort the plastic article based upon the bio-based material content of the plastic article. A bio-based plastic article comprising recycled bio-based material is also disclosed.

Abstract: A method for manufacturing bulked continuous carpet filament, the method comprising: (1) reducing a chamber pressure within a chamber to below about 5 millibars; (2) after reducing the chamber pressure to below about 5 millibars, providing a polymer melt to the chamber; (3) separating the polymer melt into at least eight streams; (4) while the at least eight streams of the polymer melt are within the chamber, exposing the at least eight streams of the polymer melt to the chamber pressure of below about 5 millibars; (5) after exposing the at least eight streams of the polymer melt to the chamber pressure of below about 5 millibars, recombining the at least eight streams into a single polymer stream; and (6) forming polymer from the single polymer stream into bulked continuous carpet filament.

Abstract: A method of forming channels within a substrate includes: (a) molding a sacrificial component directly into the substrate; (b) igniting the sacrificial component to cause a deflagration of the sacrificial component, thereby forming a channel in the substrate; and (c) cleaning the channel in the substrate to remove byproducts of the deflagration of the sacrificial component. The sacrificial component includes a combustible material with a protective shell, and the substrate includes a polymeric material.

Abstract: A method of producing a wind turbine rotor blade For that purpose metal particles, metal powder or metal chips are mixed into a matrix used to produce the rotor blade. Inductive heating of the matrix with the metal particles, metal powder or metal chips is then effected to harden the matrix in at least one portion of the wind turbine rotor blade.

Abstract: A method of preparing a patterned cured product, the method including: providing a composition including a sol-gel reactive silicon-containing monomer, a polymerizable (meth)acryl monomer, a photoinitiator, and a fluorinating agent on a substrate to form a first layer on the substrate; contacting the first layer with a master mold to form a second layer including a pattern transferred by the master mold; and obtaining the patterned cured product from the second layer, wherein obtaining of the patterned cured product from the second layer includes a sol-gel reaction, a photocuring reaction, and a separating of the master mold.

Abstract: An apparatus and a method for forming a leveled surface of at least one pasty mass in a mold are described. Thereby, the mold is particularly adapted to mold lipstick mines, wherein the mold was filled with the pasty mass and the pasty mass was at least partially cooled in the mold. The apparatus comprises a means for at least partially melting the surface of the at least one cooled pasty mass in the mold to level the surface by heat introduction, wherein the heat introduction takes place via focused optical photo emission.

Abstract: A system and method is provided for creating a structure including a vasculature network. A film deposition device is configured to dispense droplets onto a surface of a substrate to form a curable fugitive pre-patterned liquid film on the surface of the substrate. An electrohydrodynamic film patterning (EHD-FP) device has a patterned electrode structure formed to generate an electric field and to subject the film on the surface of the substrate to the electric field. The film thereby being formed by the EHD-FP into patterned features in response to being subjected to the electric field. Then a casting system is configured to cover the patterned features in an epoxy to form patterned structures, wherein the patterned structures comprise a fugitive vasculature structure.

Abstract: In general, in various embodiments, the present disclosure is directed systems and methods for producing a porous surface from a solid piece of polymer. In particular, the present disclosure is directed to systems that include a track assembly, mold assembly, press assembly, and methods for using the same for producing a porous surface from a solid piece of polymer. In some embodiments, the present systems and methods are directed to processing a polymer at a temperature below a melting point of the polymer to produce a solid piece of polymer with an integrated a porous surface.

Abstract: Disclosed herein is a novel approach to producing a lightweight component. The lightweight component is produced of a much lighter material than has been used before, produced by a process of mixing a compound containing uncured silicone and a volume of microspheres, and then dispensing this material into a mold. Such a mold may be a female mold having the negative three dimensional shape of the lightweight component to be produced. The lightweight component may then be pressurized and/or heated during the curing process either prior to removing the lightweight component from the mold or after removing the lightweight component from the mold.

Abstract: A cement mold assembly configured to form a temporary implant for use in delivering antibiotics to an infected site can includes a first mold and a second mold. The first mold can have an open end and an inner wall. The first mold can define a tibial component forming cavity including a platform forming cavity and a stem forming cavity. The second mold can have a body portion configured to be slidably and progressively receivable by the inner wall into the tibial component forming cavity in a direction toward the closed end. Progressive advancement of the second mold into the tibial component forming cavity urges cement within the tibial component forming cavity against the body portion and the inner wall to form a unitary tibial component having a tibial tray portion formed by the platform forming cavity and a stem portion formed by the stem forming cavity.

Abstract: Methods for creating nodal vibration patterns in a granular material on a metal sheet, capturing the patterns in a working material and using the working material with the captured shapes to provide an end product. A tone is applied to the metal sheet which, based on the properties of the sheet and the tone frequency, create a specific pattern of nodal lines of vibration in the sheet. A particulate material placed on the sheet takes the shape of the nodal lines. An adhesive-coated sheet of working material is applied to the metal sheet and captures the particles in the shape of the nodal lines. The sheet of working material with the captured nodal line patterns is then used to produce a structure with strength, stiffness and other properties based on the embedded wave patterns. Alternately, the particles can be directly fused into a skeleton in the nodal line pattern shape.

Abstract: There is disclosed an in-mould labelling process for the manufacture of a labelled article comprising the steps of: feeding a labelstock web into a mould; forming an article in the mould such that the formed article contacts and effectively adheres to a label of the labelstock web; detaching the adhered label from the labelstock web; and removing the formed and labelled article from the mould.

Abstract: An extrusion molding machine for manufacturing the spiral bicolor LED hose light just needs a single process and equipment to greatly increase the production efficiency and save the equipment investment costs. The input channel terminal of the second flow channel connected with a first horizontal channel is gradually smaller, and the transportation end terminal of the first horizontal channel connected with a second horizontal channel of larger diameter is gradually larger. The transportation end terminal of the second extruder is connected with the input terminal of the third flow channels. The light strip input channel inputs the LED light strip to pass through the first and second flow channel, which the transparent molten plastic squeezed by the first extruder wraps and covers the LED light strip and the molten plastic with the other color squeezed by the second extruder is spirally wounded on the surface of the transparent molten plastic.

Abstract: A control device of an injection molding machine, for controlling operations of multiple elements operating during the period of mold closing or mold opening, includes: an operation starting condition setting unit for, concerning at least part of the elements, setting an operation starting condition of one of the elements that operates in conjunction with another one thereof by an operator operating an operation unit; a group setting unit for classifying the elements based on the operation starting conditions so that elements operating in conjunction with each other belong to the same group; an operation sequence setting unit for setting order of the operations of the elements belonging to the same group based on the operation starting conditions; and a drive command generator for generating drive commands for driving the injection molding machine so as to cause the elements belonging to the same group to operate in the set order.

Abstract: A machine for forming a plurality of oral products includes an extruder, pairs of forming rollers, and a cutting device. The extruder is configured to form an extrudate. The pairs of forming rollers include a first pair of forming rollers and a second pair of forming rollers. The first pair of forming rollers cooperate to define a first passage therebetween. The first passage is configured to receive the extrudate from the extruder. The second pair of forming rollers cooperate to define a second passage therebetween. The second passage is configured to receive the extrudate from the first pair of forming rollers. The cutting device is configured to receive the extrudate from the first pair of forming rollers and cut the extrudate.

Abstract: Disclosed are compositions of a fused filament fabrication (FFF) composite filament having embedded functional materials in a thermoplastic matrix. Methods of making the composite filaments are also disclosed. In one example, a FFF composite filament incorporates a MOF, in an amount greater than 10% by mass, dispersed in a matrix polymer. One example of a method of synthesizing FFF composite filaments involves mixing a suspension that has a MOF with a matrix polymer solution to yield a polymer-MOF mixture. The mixture is cast and dried into a solid composite material, which is formed a FFF composite filament having the MOF in an amount greater than 10% by mass.

Abstract: Methods of coating a base tube are disclosed. Various methods include passing a hollow base tube into a coating die while maintaining a chamber pressure outside the hollow base tube that is lower than a pressure within an inner lumen of the hollow base tube. Such methods can include extruding coating material onto the hollow base tube to form a coated hollow tube by delivering coating material into the coating die. Vacuum may be formed within the coating die proximate a point of impingement where the coating material is applied to the hollow base tube.

Abstract: Apparatus and methods for extruding plastic materials are disclosed. An exemplary apparatus comprises: a feeding portion; a melting portion in communication with the feeding portion and configured to transmit heat into material received from the feeding portion; and an output die in communication with the melting portion to permit extrusion of the material. The melting portion comprises: a melting barrel having an inner surface defining a melting chamber in communication with the feeding portion; and a melting insert inside the melting chamber. The melting insert comprises an outer surface in contact with the inner surface of the melting barrel where the outer surface comprises one or more open-ended channels formed therein. In some embodiments, the feeding portion and the melting portion may be thermally insulated from each other and a propeller of the feeding portion may be disposed entirely outside of the melting portion.

Abstract: A device, and a corresponding method, for supporting and/or guiding a plastics profile in a calibration station and/or other downstream devices, has at least one support unit in the calibration station and/or in at least one of the downstream devices. The support unit has at least one support element, and the support element is disposed on a beam and can be moved in a parallel manner toward or away from the theoretical central axis, the extrusion axis.

Abstract: Plate having a bottom wall having an outer perimeter, an upper surface, and a lower support surface defining a horizontal reference plane. The plate further includes a sidewall extending upwardly and outwardly from the outer perimeter at an angle “a” of between about 30° to about 35° relative to a vertical axis perpendicular to the horizontal reference plane. Extending laterally outwardly from an upper edge of the sidewall is a rim. Extending downwardly from an outer edge of the rim and terminating at a free end is a turndown flange. The plate comprises a monolithic structure of polyethylene terephthalate foam. Method of forming the plate is also provided.

Abstract: A decorative sheet includes a releasing layer, a pressure-sensitive adhesive layer disposed on a surface of the releasing layer, and a skin layer disposed on a surface of the pressure-sensitive adhesive layer. The releasing layer includes a shape-holding layer, both the shrinkage ratio of the shape-holding layer and the shrinkage ratio of the skin layer are 0/1000 to 9/1000, and both the softening start temperature of the shape-holding layer and the softening start temperature of the skin layer are 60° C. or more and 120° C. or less.

Abstract: A method for molding composite material such as a spar formed with a curved corner part is provided with: a first shaping step of shaping a laminate so that the board thickness of the laminate is reduced from the outside of the corner part toward the inside thereof, the laminate having the corner part curved at a first bending angle and comprising fiber sheets laminated to each other; and a second shaping step of curving the corner part of the laminate to form a second bending angle smaller than the first bending angle, and shaping the laminate so that the board thickness of the laminate is reduced from the inside of the corner part toward the outside thereof.

Abstract: A curl-forming apparatus (1) includes: a main body (20) configured to deform a profile strip (100); and a support body (3) configured to support the main body (20) in a holding unit (4) for the profile strip (100). The profile strip (100) is helically wound on an inside of the holding unit (4). The main body (20) is disposed in a hollow part of the holding unit (4) and is configured to draw and deform the profile strip (100) inside the holding unit (4). The support body (3) is rotatable relative to the holding unit (4), and is configured to rotate about an axis of the holding unit (4) in synchronization with the main body (20) that draws the profile strip (100).

Abstract: An improved linear-motor-operated conveying system is distinguished, inter alia, by the following features: the conveyed web can be fixed to the nipper part, as a result of which a conveyed web plane is defined, said film plane being arranged at a height with respect to the motor working side of the single linear motor drive or of the more powerful linear motor drive in the case of two linear motor drives, and said height being less than or equal to the length of the secondary parts on the conveying parts; the conveying system comprises either a) only one linear motor drive provided beneath the conveying part, or b) only one linear motor drive provided above the conveying part, or c) one linear motor drive arranged beneath and one arranged above the conveying part, the upper linear motor drive and/or the associated control system being configured in such a manner that the upper linear motor drive can only be operated with a maximum power of 75% in relation to the maximum power of the lower linear motor drive.

Abstract: Diffractive microstructure comprising micro-protrusions or microgrooves or a combination thereof and method of producing the same. The microstructure is formed in a layer of a thermoplastic carbohydrate polymer or a polymer derived from a carbohydrate material, said polymer having a glass transition point of less than 210° C. The thermoplastic polymer is preferably selected from the group of native starch, dextrin, native hemicellulose, native cellulose, poly(lactic acid), polylactides, polycaprolactone, starch derivatives, dextrin derivatives, hemicellulose derivatives, cellulose derivatives, and mixtures thereof. The invention provides an inexpensive and reliable way of incorporating into the products safety markings, which allow for visual inspection or detection, such as holograms and barcodes.

Abstract: A device for installing a screen protector to an electronic device that includes a screen protector unit having a release film, a screen protector, and a protection film wherein the release film has a release tab, the protection film has at least one protection tab where the protection tab includes a hole formed therein; a tray having a panel, at least one alignment protrusion that fits the hole, a guide hole to allow external pressure to be applied onto the screen protector unit when the screen protector unit and the electronic device are received in the tray; and an adhesive strip, via the guide hole, further secures the screen protector unit to the tray. Also included is a method to using the device to install the screen protector to the screen of the electronic device.

Abstract: A relay terminal that is connected to a forming apparatus that forms a three-dimensional object and accepts a forming request provided to the forming apparatus from a client terminal executes a process for displaying, on a display of the client terminal, a reforming UI for accepting a reforming request for a three-dimensional object that has already been formed, accepts a reforming request for the three-dimensional object that has been input on the displayed reforming UI on the display of the client terminal, executes, if a difference is present between the current setting of the forming apparatus and the setting of the forming apparatus upon the previous forming of the three-dimensional object as a target of the accepted reforming request, a process for displaying, on the display of the client terminal, a screen providing information related to the difference, and provides an instruction for reforming the three-dimensional object to the forming apparatus.

Abstract: A method and apparatus for the additive manufacturing of three-dimensional objects are disclosed. Two or more materials are extruded simultaneously as a composite, with at least one material in liquid form and at least one material in a solid continuous strand completely encased within the liquid material. A means of curing the liquid material after extrusion hardens the composite. A part is constructed using a series of extruded composite paths. The strand material within the composite contains specific chemical, mechanical, or electrical characteristics that instill the object with enhanced capabilities not possible with only one material.

Abstract: A method and apparatus for the additive manufacturing of three-dimensional objects are disclosed. Two or more materials are extruded simultaneously as a composite, with at least one material in liquid form and at least one material in a solid continuous strand completely encased within the liquid material. A means of curing the liquid material after extrusion hardens the composite. A part is constructed using a series of extruded composite paths. The strand material within the composite contains specific chemical, mechanical, or electrical characteristics that instill the object with enhanced capabilities not possible with only one material.

Abstract: An additive manufacturing device and method for delivering a flowable material from a nozzle of a programmable computer numeric control (CNC) machine, and compressing the flowable material with a compression roller. In one embodiment, the device includes a nozzle configured to deposit a flowable material on a surface; and a roller configured to compress the deposited flowable material, wherein the roller comprises: a flat center portion having a constant diameter; and opposed end portions, wherein each end portion extends outwardly from the flat center portion, and wherein a radially outermost surface of each end portion is angled relative a rotational axis of the roller.

Abstract: A three-dimensional modeling apparatus includes a modeling portion that models a three-dimensional object by laminating material layers formed by a material having a fluid property, and executes a first modeling process that forms concave portions, which are adjacent to two or more convex portions and are recessed in comparison with the convex portions in a lamination direction in which material layers are laminated, as a result of forming a plurality of convex portions that project in the lamination direction, a second modeling process that laminates a material layer on the convex portions, and forms a material layer, which is spatially separated from the material layer laminated on the convex portions, inside the concave portions, and a third modeling process that fills the concave portions with a material layer by disposing the material on the material layer inside the concave portions.

Abstract: A polymer object includes (a) a body portion having a surface portion thereon; (b) at least a first array of feature elements formed on said surface portion, each of said feature elements comprising: (i) a support structure connected to said surface portion and extending upward therefrom; and (ii) a top segment connected to said support structure, said top structure and said support structure together defining an internal cavity formed therein; (c) said polymer object produced as a single piece object by an additive manufacturing process.

Abstract: According to some aspects, an additive fabrication device is provided comprising a container removably attached to the additive fabrication device, and a detector configured to sense a fluid level of photopolymer resin within the container, wherein said detector does not contact said container.

Abstract: The present disclosure generally relates to methods for additive manufacturing (AM) that utilize breakable structures in the process of building objects, as well as novel breakable support structures to be used within these AM processes. A support structure includes a weakened portion and the object includes an outlet. The method includes breaking the removable support structure at the weakened portion into at least two parts.

Abstract: Misalignments of a 3d printing device may be detected by providing a reference pattern in a print zone of the 3d printing device, wherein the reference pattern comprises a plurality of reference marks, printing a test pattern on the reference pattern by means of the 3d printing device, and comparing the test pattern with the reference marks.

Abstract: The present disclosure relates to a bioprinter spray head assembly and a bioprinter, wherein the bioprinter spray head assembly comprises a spray head and an extension rod spaced from the spray head and disposed adjacent to an outlet of the spray head, wherein an elongated flow channel is provided in the extension rod to guide a fluid printing unit serving as a biological printing material in the flow channel to be orientedly sprayed. The bioprinter spray head assembly is configured such that a fluid print unit serving as a biological printing material is orientedly sprayed through the flow channel by providing an extension rod having an elongated flow channel adjacent to the outlet of the spray head. The elongated flow channel can perform an oriented sequence of the fluid printing unit, so as to reduce the possibility of clogging.

Abstract: A resin material heating device configured to heat an elongate solid resin material includes a passage conduit and a hot air supply device. An inner diameter of the passage conduit is greater than a diameter of the resin material, and allows the resin material to pass therethrough in a state of being separated from the inner wall surface of the passage conduit. The hot air supply device supplies hot air to the interior of the passage conduit.

Abstract: 3D moldings are prepared by applying a viscoelastic supportive material comprising a polyether and a particulate rheological additive in at least some positions where a curable structure forming material is not desired, and following completion of the molding, the supportive material is removed.

Abstract: A method or apparatus for joining a first component to a second component with an amalgamation plate includes heating the first component, the second component, the amalgamation plate, or combinations thereof, with either a joining tool or a heating element. The components are attached to the amalgamation plate with the joining tool, such that the first component, amalgamation plate, and the second component are fixedly attached to one another, and the amalgamation plate may be substantially surrounded by the first component and the second component, such that it is hidden from exposure. Portions of the amalgamation plate may be embedded into the components via rotation and/or linear force. A portion of the amalgamation plate may be recessed within the joining tool or an anvil before attaching the amalgamation plate to the either component.

Abstract: A direct bonding method of metal and resin comprises a first step where the metal material is subjected to electrolytic treatment by using a carboxylic acid to form a new surface, which is then coated with the carboxylic acid to obtain a carboxylic acid-coated metal material; a second step where the resin material and the carboxylic acid-coated metal material are laminated to form an interface to be bonded; a third step where the interface is heated to Tg of the resin material or higher by heating means to remove water from the interface, the decomposition of the resin material generates a carboxyl group, and the new surface is exposed on the surface of the carboxylic acid-coated metal material by removal of the carboxylic acid; and a fourth step where the interface is cooled below the Tg to form a bonded part by bonding the carboxyl group and the new surface.

Abstract: The present invention relates to a method for providing a product viewing window in a container. The container has at least a body ply and a liner ply, wherein the body ply has at least one aperture therethrough. The liner ply is adhered to the inner surface of the body ply and has a portion extending across the aperture, forming a window into the container. The method involves providing a window-finishing machine that comprises at least two platens and, optionally, a machine pocket positioned between them, a heating element extending through at least one of the platens, and a pressurized air device that is adapted to release pressurized air into the container through at least one of the platens. The container is engaged between the platens in an airtight manner and, optionally, the container window is positioned adjacent the inside wall of the machine pocket.

Abstract: A first aspect of the invention provides a method of joining a part to a composite component, the composite component comprising fibres impregnated with a matrix material, and the part comprising a plurality of projections, the method comprising: inserting the projections into the composite component; and pre-heating the projections before they are inserted into the composite component, so that the projections are at a higher temperature than the composite component as they are inserted into the composite component. The projections locally heat the matrix material of the composite component as they are pushed into the composite component. Increased temperature during insertion is advantageous as the reduced matrix viscosity, due to the increased temperature of the matrix, results in better consolidation of the fibres around the projections and minimises the distortion of the fibres.

Abstract: A radius filler includes a plurality of fibers encapsulated in resin and braided into a braided radius filler. The braided radius filler has a substantially triangular shape with concave radius filler side surfaces and a substantially planar radius filler base surface.

Abstract: A method for manufacturing a sanitary cover for a beverage can and relates to a technique for forming a cutting line along a circumferential surface of a sanitary cover while the sanitary cover is covering a beverage can, thereby maximizing the production efficiency of the sanitary cover having improved functionality. Also, the technique which, in three-dimensionally forming a cutting line as such, can carry out the process of forming the cutting line easily and rapidly via a simple structure, thereby increasing the production efficiency even further.

Abstract: Composite tooling systems and methods of manufacturing composite stringers of aircraft are provided herein. A composite tooling system includes a layup tool and an articulating stringer mandrel. The layup tool has a contoured surface with portions having different surface complexities. The articulating stringer mandrel includes two rigid mandrel elements and a cable. The first rigid mandrel element defines a first aperture, a first stringer surface, and a first bottom surface. The second rigid mandrel element is adjacent to the first rigid mandrel element and defines a second aperture, a second stringer surface, and a second bottom surface. A first length of the first rigid mandrel element cooperates with the surface complexity and a second length of the second rigid mandrel element cooperates with the surface complexity at the second rigid mandrel element so that a gap between the rigid mandrel elements does not exceed a predetermined gap threshold.

Abstract: Systems and methods are provided for utilizing support tools for forming laminates. One embodiment is a system that includes a pair of dies that hold a multi-layer laminate over a gap, a male die that presses the laminate into the gap causing the laminate to change shape, and a support tool inserted into the gap beneath the laminate. The support tool includes a base that extends in a lengthwise direction, struts fixedly attached to the base that project upward from the base and are distributed along the lengthwise direction, and a cap that is slidably attached to the struts, and that covers the struts to form an upper surface of the support tool. Each of the struts rises from the base to the cap.

Abstract: An alternating pressure melt impregnation device and a melt impregnation method, including having a resin melt squirted from each resin melt runner on an upper die and a lower die of a melt injection area, and thus the squirted resin melt is enable to be squirted directly on an upper surface and a lower surface of a continuous fiber bundle which is entering into an impregnation chamber. Impregnation and infiltration for both surfaces of the continuous fiber bundle are primarily completed by a squirted pressure. The resin melt inside the impregnation chamber flows to a decompression chambers at both sides of the impregnation chamber. When the resin melt flows to a throttle plate, a re-impregnation for the continuous fiber bundle is realized. Then the pressure is decreased and a section of the resin melt is enlarged and a radial flow is generated due to the Barus effect.