Abstract: A method of forming at least one channel within a substrate includes coupling a fitting to a mold, and securing together the fitting and an insert via threads. A system includes a mold configured to form the substrate. The method also includes inserting a component into an opening of the fitting. Part of the component is disposed outside of the opening of the fitting, and the component is utilized to define the at least one channel within the substrate. The method further includes molding at least one material to the component and the insert to form the substrate. Furthermore, the method includes removing the fitting from the insert while the insert remains molded to the substrate.

Abstract: There is disclosed a method (400) of operating a molding system (100), the method (400) executable by a controller (140) of the molding system (100). The method comprises appreciating (402) a plurality of operational parameters associated with the molding system (100); based on at least a sub-set of the plurality of operational parameters, generating (404) a machine performance index, the machine performance index being a single value representative of the at least a sub-set of the plurality of operational parameters and being instrumental in enabling an operator of the molding system (100) to appreciate an economic productivity factor associated therewith; causing (406) the machine performance index to be displayed on an interface of the controller (140).

Abstract: Provided is a method for producing a packing sheet with improved insulation and storage properties, which can greatly reduce logistics costs by minimizing a volume during storage and transportation and also greatly increase insulation.

Abstract: A device for producing plastic pipes may include an extruder with a die head and a corrugator, into which a molten plastic tube is introduced by means of the die head to mold the plastic pipe, wherein the corrugator has a molding section, in which molding jaws are guided in pairs in the production direction. In an inlet section of the corrugator, the molding jaws are brought together to form molding jaw pairs towards the start of the molding section, and in an outlet section of the corrugator, the molding jaw pairs are moved apart from each other from the end of the molding section. The guiding apparatus has a guide and/or temperature-control element apparatus having a temperature-control medium channel apparatus through which temperature-control medium can flow, and a guide and/or temperature-control surface apparatus, which faces the outer side of the molding jaws passing through, transferring heat.

Abstract: A process for making a bottle of a polymeric material suitable for being used with carbonated drinks, comprising the steps of: positioning a preform in a mould; and blowing the preform. The process is characterized in that a total draw ratio greater than 16 is used.

Abstract: A thermoforming mold device (1) providing a piece with a thin wall starting with a sheet of thermoplastic material is provided. At least one (3) of two parts of the mold (3, 3?) comprises at least one means (4) of local deformation of a sheet (2?) in the mold (3, 3?) in its closed state, the at least one means (4) comprises a piece of hollow molding with a peripheral edge, which can be connected selectively to a source of suction and can be displaced between a folded position, in which the molding piece is situated in close proximity with the wall of the thermoformed piece, and a deployed position, in which the molding piece is applied under pressure with its peripheral edge against the wall of the thermoformed piece upholding the other part of the mold.

Abstract: Control of lateral strain and lateral strain ratio (dt/db) between template and substrate through the selection of template and/or substrate thicknesses (Tt and/or Tb), control of template and/or substrate back pressure (Pt and/or Pb), and/or selection of material stiffness are described.

Abstract: A method for preparing a direct-writing polyimide additive manufacturing (AM) material includes (1) conducting ultraviolet curing immediately after the photosensitive polyimide ink is subjected to direct-writing extrusion, to obtain a polyimide precursor formed member; and (2) heat-treating the polyimide precursor formed member obtained in step (1) to obtain the direct-writing polyimide AM material. The direct-writing polyimide AM material obtained by using the method of the present invention has excellent comprehensive properties.

Abstract: A method of printing a three-dimensional (3D) object and a support construction for the 3D object includes depositing a model material, layer-by-layer, on a fabrication platform, to print a first portion of the 3D object, and depositing a support material, layer-by-layer on the fabrication platform, to print the support construction, wherein, in a predetermined number of the deposited layers, the model material and the support material are deposited such that a gap is formed between a surface of the first portion of the 3D object and a surface of the support construction.

Abstract: An additive manufacturing apparatus having a container for holding a radiation-curable liquid, and a build platform having a build surface for holding a product being manufactured during a manufacturing process. The build platform is movable relative to the container in a predetermined direction. The apparatus also includes a radiation source for providing hardening radiation to selectively solidify radiation-curable liquid in the container by exposure to form the product. The container includes an interior floor having a flexible floor part maintainable in a planar configuration in which the flexible floor part is planar. A radiation-curable liquid in contact with the interior floor is confined by a container wall having a flexible wall section arranged to move intactly with the flexible floor part.

Abstract: A build plate for a three-dimensional printer includes a rigid, optically transparent, gas-permeable planar base having an upper surface and an opposing lower surface; a gas permeable adhesive layer on the base upper surface; and a flexible, optically transparent, gas-permeable sheet having upper and lower surfaces, the upper surface comprising a build surface for forming a three-dimensional object, the sheet lower surface positioned on the adhesive layer opposite the base.

Abstract: An additive manufacturing system for printing three-dimensional (3D) parts includes a print foundation, a print head, a drive mechanism, and a supporting surface that creates an air bearing for parts under construction as they move through the system. The print head is configured to print a 3D part onto the print foundation in a layer-by-layer manner in a vertical print plane. The drive mechanism is configured to index the print foundation substantially along a horizontal print axis during printing of the 3D part. The support surface is provided by a table extending along the horizontal axis. The table has a plurality of air jets forming an air platen, which generates the air bearing for supporting the 3D part as it is incremented along the print axis.

Abstract: A three dimensional printing system includes a print engine, a storage system, and a controller. The controller is configured to (1) receive a build order defining a plurality of three dimensional articles to be manufactured, (2) allocate partitions for receiving the plurality of the three dimensional articles within the storage system, (3) operate the print engine to fabricate the three dimensional articles, and (4) transfer the three dimensional articles to the partitions as they are built.

Abstract: A three-dimensional shaping apparatus includes a plasticizing portion plasticizing a material to generate a shaping material, a nozzle discharging the shaping material, a first flow path communicating with the plasticizing portion, a second flow path communicating with the nozzle, a through hole provided between the first flow path and the second flow path along a first direction intersecting a direction from the plasticizing portion toward the nozzle, a discharge control mechanism having a third flow path communicable with the first flow path and the second flow path, and configured to be slidable within the through hole, and a control portion controlling the plasticizing portion and the discharge control mechanism to shape the three-dimensional shaping object.

Abstract: Apparatus (1) for additively manufacturing of three-dimensional objects by means of successive layerwise selective irradiation and consolidation of layers of a build material which can be consolidated by means of an energy beam, with a carrier device (2) with at least one carrier element (3) for carrying build material and/or at least one object to be built and a driving unit (4) configured to drive the at least one carrier element (3), wherein the driving unit (4) is coupled with the carrier element (3) via at least one coupling means (5), wherein at least one securing unit (10) is provided that is configured to secure the coupling of the carrier element (3) with the at least one coupling means (5), wherein the securing unit (10) is configured to apply a securing force directed axially on the coupling means (5).

Abstract: An apparatus (1) for additive manufacturing of three-dimensional objects (2) by successive, selective layer-by-layer exposure and thus solidification of construction material layers of a construction material (3) that can be solidified by means of a laser beam (5) generated by a laser beam generation device (4), comprising:—a laser beam generation device (4) provided for generating a laser beam (5) with beam properties defined by at least one laser beam parameter, especially a beam profile defined by at least one laser beam parameter;—a modulation device (9) assigned to the laser beam generation device (4) provided for purposefully changing at least one laser beam parameter that influences the beam properties, especially the beam profile, of the laser beam (5) generated by the laser beam generation device (4) on the basis of a target value that is or can be specified, especially by a user.

Abstract: Examples of additive manufacturing are described. In one example, a method comprises generating print data to cause application of fusing agent to a first region of a layer of build material of an object undergoing additive manufacturing, the first region corresponding to an inner region of an object undergoing additive manufacturing. The print data causes application of fusing agent and detailing agent to a second region of the layer, the second layer corresponding to a middle region of the object. The print data causes application of detailing agent to a third region of the layer, the third region corresponding to an outer layer of the object. Fusing energy is applied to the layer.

Abstract: A three-dimensional laminating and shaping apparatus capable of measuring the quality of a three-dimensional laminated and shaped object in real time during shaping of the three-dimensional laminated and shaped object includes a material ejector that ejects the material of the three-dimensional laminated and shaped object onto a shaping table on which the three-dimensional laminated and shaped object is shaped, a light beam irradiator that irradiates the ejected material with a light beam, a data acquirer that acquires monitoring data used to monitor a shaping state of the three-dimensional laminated and shaped object during shaping of the three-dimensional laminated and shaped object, and a shaping quality estimator that estimates shaping quality of the three-dimensional laminated and shaped object based on the monitoring data.

Abstract: A method of controlling an additive manufacturing process in which a directed energy source is used to selectively melt material to form a workpiece, forming a melt pool in the process of melting, the method comprising: using an imaging apparatus to generate an image of the melt pool comprising an array of individual image elements, the image including a measurement of at least one physical property for each of the individual image elements; from the measurements, mapping a melt pool boundary of the melt pool; computing a fractal dimension of the melt pool; and controlling at least one aspect of the additive manufacturing process with reference to the fractal dimension.

Abstract: Method for additively manufacturing three-dimensional objects (1) based on build data, in particular via successive layerwise selective irradiation and consolidation of layers of a build material which can be consolidated by means of an energy source, which build data define at least one part of an object (1) to be built in the additive manufacturing process, in particular a geometrical structure of the object (1), wherein build data are generated comprising at least two sub-data sets (3, 4) relating to different geometrical parts of the object (1); at least one sub-data set (3, 4) is defined as open sub-data set (4); all sub-data sets (3) except the at least one open sub-data set (4) are locked, wherein the locked sub-data sets (3) are unchangeable and the at least one open sub-data set (4) is changeable; and at least one three-dimensional object (1) is additively manufactured based on the build data.

Abstract: A method of producing a cellular structure via an additive manufacturing technique includes the steps of: providing a feedstock material to an additive manufacturing printer device; dispensing the feedstock material from the printer device; and controlling the dispensing of the feedstock material to form at least one layer of the cellular structure according to a first predetermined gradient. In some aspects, the cellular structure comprises an array of cells surrounded, respectively, by walls, and arranged to create a non-uniform relative density and/or cell geometry across a width and/or a height of the cellular structure. An article of manufacture produced by such methods includes a cellular structure configured to produce a controlled collapse with selectable dynamic stiffness characteristics by altering the distribution and geometry of cells within the cellular structure, while being able to maintain a substantially similar static stiffness characteristic.

Abstract: The present invention includes methods of preparing a composite structure comprising: placing a first ply of a fibrous material with a curable material on a layup tool; adding one or more additional plies on the first ply, wherein each of the one or more additional plies has a perimeter that is different in size around the perimeter than a previous ply to form a taper; and curing the composite structure, wherein the curable material is selected to minimize, limit, control, or eliminate the outflow of the curable material along the perimeter of the composite structure during the curing step.

Abstract: A new method for fully automatically manufacturing a fluid container with a pressure unit is described, which pressure unit is mounted in a fluid container. In a station the high-pressure container of the pressure unit is mounted with the closure and the bottom part and is clamped at the upper and lower ends by clamping means and is rotated by rotating means associated with the clamping means. The rotating pressure unit is welded by first laser means and by second laser means, whereas the laser beam of the first laser means being directed to a first joint area of the bottom part of the pressure unit with the container, and the laser beam of the second laser means being directed to a second joint area of the bottom part of the pressure unit with the container, which first and second joint area are separated at a distance to each other.

Abstract: A joint structure includes a first member and a second member. The first member includes a projection having a distal end and a base end. The distal end is thicker than the base end. The second member is made of a material different from a material of the first member and has a fitting groove into which the projection is to be inserted. The projection includes, on its surface, an inclined surface extending from the distal end to the base end and inclined with respect to a facing direction in which the first member and the second member face each other. The projection at least includes a plurality of fiber-containing layers that each have a sections in which a fiber extends along the inclined surface.

Abstract: A process and system for improving surface quality of composite structures, including laying up a first set of composite plies including a first outer ply of a first composite structure. A first intermediate surface of the first outer ply is measured to form a first set of measurements. A laydown surface for a tool path of a composite placement machine is modified to form a modified tool path, wherein modifying the laydown surface comprises modifying the laydown surface such that a laydown surface of the modified tool path matches the first set of measurements. A composite ply is laid down using the composite placement machine and the modified tool path.

Abstract: A triaxial laid scrim includes a first, second and third set of continuous fibers. The fibers of each set are regularly spaced apart and are parallel to each other. The fibers of the first set are parallel to the warp direction or to the weft direction of the scrim. The fibers of the second set and the third set are oriented symmetrically to each other, respectively at an angle of 30°-80° with respect to the fibers of the first set. Distances between the fibers of the second set and the fibers of the third set are identical. The fibers of the second set cross the fibers of the third set at the intersection thereof with the fibers of the first set, thereby defining regular openings having an isosceles triangle shape. The fibers are coated and attached to each other by a coating that does not fill-up the triangle-shaped openings.

Abstract: A sealing compound comprising an inventive extended sealing gel, a process for producing this sealing compound, the use of sealing gels in sealing compounds, and the use of sealing gel-containing sealing compounds in tyres

Abstract: An optical fiber cable includes a plurality of optical fibers arranged in juxtaposition with one another, and a plurality of adhesive materials spaced-apart disposed on the optical fibers. Each of the adhesive materials binds adjacent ones of the optical fibers to one another in a number that is smaller than a total number of the optical fibers. A method for manufacturing the optical fiber cable includes arranging the optical fibers in juxtaposition with one another, and applying the adhesive materials to the optical fibers in a spaced-apart manner, such that each of the adhesive materials binds adjacent ones of the optical fibers.

Abstract: Silicone-containing light fixture optics. A method for manufacturing an optical component may include mixing two precursors of silicone, opening a first gate of an optic forming device, moving the silicone mixture from the extrusion machine into the optic forming device, cooling the silicone mixture as it enters the optic forming device, filling a mold within the optic forming device with the silicone mixture, closing the first gate, and heating the silicone mixture in the mold to at least partially cure the silicone. Alternatively, a method for manufacturing an optical component may include depositing a layer of heat cured silicone optical material to an optical structure, arranging one or more at least partially cured silicone optics on the layer of heat cured silicone optical material, and heating the heat cured silicone optical material to permanently adhere the one or more at least partially cured silicone optics to the optical structure.

Abstract: A system manufactures a tire assembly. The system includes a core having a cylindrical hub and radially protruding extensions projecting radially outward from the hub, a plurality of internal arcuate members for positioning a reinforcing layer of the tire assembly about the core, the internal arcuate members being disposed in spaces between the extensions of the core, a first side plate for securing the internal arcuate members in place relative to the core, and a second side plate for securing the core and internal arcuate members to each other.

Abstract: A tire vulcanization mold disclosed herein includes sectors 13 divided in a tire circumferential direction and molding a tread portion 1, and a pair of upper and lower side plates 11 and 12 molding a sidewall portion 2 of a tire. Mold parting lines 16a and 17a formed by the sectors and the side plates are located in the tread portion 1. A lateral groove molding rib 18 molding a lateral groove 5 in the tread portion is provided to bridge from the sectors 13 to the side plates 11 and 12 and a protrusion molding recess 18a used to mold a protrusion 5a at a groove bottom of the lateral groove 5 is provided to the lateral groove molding rib 18. Mold parting planes 16 and 17 are provided to divide the lateral groove molding rib 18 at a position where the protrusion molding recess 18a is provided.

Abstract: Disclosed is a tire building system including a first drum, a second drum and first stations, a first support, a first carrier that carries the first drum with respect to the first support, a second support and a second carrier that carries the second drum with respect to the second support, wherein the first carrier is movable along the first support in a first positioning plane, wherein the second carrier is movable along the second support in the first positioning plane, wherein the first support is arranged for supporting the first carrier from below the first positioning plane and wherein the second support is arranged for suspending the second carrier from above the first positioning plane. The disclosure further relates to a method for positioning the first drum and the second drum with respect to the first stations with the use of the aforementioned system.

Abstract: A connecting member and method of forming the connecting member in an air maintenance tire is provided. The method includes providing a tire having a sidewall formed with an annular groove. The groove receives an annular air tube having a first end with a first fitting and a second end with a second fitting. A recess is formed in the tire sidewall along the annular groove at a location where the first end of the annular air tube is adjacent the second end of the annular air tube. A mold formed with a cavity is provided and the fittings are removably secured in the cavity. The mold is positioned on a surface of the tire sidewall and an elastomer or a polymer is introduced into the mold cavity. The mold is heated to form the connecting member on the tire sidewall.

Abstract: A method of manufacturing an article of footwear includes positioning an upper on a last that defines openings connected by one or more channels in the last, injecting a material through the one or more channels in the last, and forming a structure on the upper with the material.

Abstract: An apparatus for crushing aluminum beverage cans, including; a containment structure with an integral crushing chamber, a pneumatic crushing cylinder with a hub type crushing head which ensures the can remains inside the crushing chamber during the crushing event, an ejection cylinder with an ejection ram, solenoid control valves, a safety interlock switch and a 3 position control switch, an air/gas supply and distribution system and an electrical control system. Two pneumatic cylinders; which are supplied air via two 3-way solenoid control valves, are used to perform the crushing and ejection work. Simultaneous two handed switch operation is required to energize either of the 3-way solenoid control valves to route air to the pneumatic cylinders. Two handed switch operation ensures that the operator's hands are free of the crushing chamber during operation.

Abstract: Improved balers may include a traveling chute that may reduce wear and tear and maintenance, and/or improve efficiency by reducing downtime. The traveling chute may include moving guides that include channels that engage tongues of stationary guide rails disposed on a baler. For example, the channels may be substantially rectangular channels that run the length of the moving guide. Similarly, the stationary guides may include substantially rectangular tongues and the moving guides may slide across the tongues and upper surfaces of the stationary guides as the traveling chute moves between various positions. The moving guides may include polyoxymethylene inserts in which the channels may be provided. The moving guides and stationary guides may be provided as a kit for attachment to various baling apparatuses. Additional features and components also are described.

Abstract: A method of manufacturing a component for use in a high pressure press includes successively depositing a volume of one or more materials using a deposition device to build a three dimensional body of the component having a selected material property varied along at least one direction of the component for use in the high pressure press.

Abstract: A voltage signal adaptor includes a housing, a die cable extending outward from the housing and terminating at a die cable end engageable with a manufacturing die comprising one or more die sensors, and a cable receptacle communicatively coupled to the die cable. The cable receptacle is engageable with a bolster cable of a machine press communicatively coupled to a press line programmable logic controller. The voltage signal adaptor further includes a step down power supply positioned between and communicatively coupled to the cable receptacle and the die cable and one or more signal conversion switches positioned between and communicatively coupled to the cable receptacle and the die cable.

Abstract: The double blank detecting device for a press machine uses a press machine with a die cushion device attached thereto, and automatically and repeatedly forms blank materials one by one. The double blank detecting device includes: a position signal acquiring unit that acquires a die cushion position signal indicating a position of a cushion pad of the die cushion device; a load signal acquiring unit that acquires a die cushion load signal indicating a die cushion load generated in the cushion pad of the die cushion device; and a double blank detecting unit that detects, as a double blank, a state where a plurality of the blank materials are overlapped, based on the die cushion position signal and the die cushion load signal that are acquired.

Abstract: A removal apparatus for removing pellets from a die plate of a rotary press comprises a housing and a first channel positioned on the housing and configured to receive pellets removed from the die plate. A guide element is arranged on the housing and positioned over the die plate. The guide element is configured to guide pellets produced in the rotary press from the die plate into the first channel. The guide element and the first channel are moveably mounted on the housing. A plurality of mechanical positioning elements are configured to be alternatively inserted into the housing and cooperate with the guide element and the first channel to movably position the guide element and the first channel relative to the housing. Each of the mechanical positioning elements defines a different position of one of the guide element and the first channel relative to the housing.

Abstract: The present invention is provided with: one slitter device which forms cutting lines on a corrugated board web in a conveying direction and produces a plurality of slitted webs; a plurality of cutoff devices which cut the slitted webs in the width direction; a director device which separates the plurality of slitted webs cut by the slitter device and distributes same to the plurality of cutoff devices; and a separation cutting device which is disposed on the upstream side of the director device, and forms separation cutting lines, which are for separating the plurality of slitted webs with the director device, between the slitted webs of a new order and an old order, wherein the cutting operation is continued after the separation cutting device is stopped at the position of a separation cutting line of the new order.

Abstract: Stock material units that may be used in a dunnage conversion machine. For example, stock material units include sheet material that may be fed into the dunnage conversion machine and may be converted thereby into dunnage. The stock material unit includes a continuous sheet of material including a tapered sheet section defined by a plurality of slanted folds and positioned adjacent to at least one face of the three-dimensional body, and a splice member. The splice member includes a base having a first side attached to a portion of the continuous sheet of foldable material that is positioned adjacent to the tapered sheet section and has an opposite, second side. The splice member also includes a connector that has a first portion non-removably attached to the tapered sheet section and a second portion removably attached to at least a portion of the second side of the base.

Abstract: A highly abrasion-resistant technical adhesive tape rolled into an adhesive tape roll includes a strip-shaped double-layer substrate with a pressure-sensitive adhesive coating on one side. The substrate includes a first fabric layer, and a second fabric layer firmly connected to each other over the entire surface by an adhesive connection layer. An adhesive tape of this type acts in a noise-damping manner and is easily processable both manually and by machine because the fabric of the first textile layer and the fabric of the second textile layer each have a basis weight of 50 g/m2 to 300 g/m2. The adhesive connection layer has a basis weight of 50 g/m2 to 300 g/m2. The adhesive tape has a thickness (D) of at least 0.5 mm. At least one tape edge has a pattern deviating from a straight line formed by a separating process.

Abstract: Tip bonded formed laminates, and methods for making tip bonded formed laminates, are made from multiple layers of formed substrates made from films which are bonded together at the tips of their formed protrusions. Tip bonded laminates can be designed with greater resistance to bending, improved resilience to compression, and can be patterned for directionally oriented responses to tensile loads. Also, tip bonded formed laminates made from multiple layers of formed substrates can use their layered structure to provide better aesthetics as well as better physical properties such as improved puncture resistance. Tip bonded formed laminates can be configured with thicker portions and designed patterns, which are appealing to consumers. A tip bonded formed laminate can be made from two or more formed substrates and can be used instead of a single, thick, unformed, substrate, so the laminate can use about the same amount of material, while still providing surprising functional benefits.

Abstract: The present invention relates to techniques for lowering friction between moving surfaces of, for example, an internal combustion engine. Friction reduction is achieved by adding texture modifications to surfaces that come in contact with each other. Texture modifications that reduce friction in accordance with the present invention include dimples of varying geometries and depths ion the surfaces of components. The present invention also relates to the fabrication technique for applying the texture to the surfaces. In another embodiment, the patterned soft mask is applied onto a large surface (flat or curved including cylindrical rollers surfaces) to be followed by electrochemical etching to imprint the textures onto the component And, in another embodiment, a diamond-like-carbon (DLC) film may be applied to the turbine component to also reduce friction.

Abstract: A sublimation transfer sheet assembly including a first layer and an dye or ink layer positioned on a first side of the first layer. The first layer and the dye or ink layer being positioned such that when the sublimation transfer sheet assembly is wrapped about an object with the dye or ink layer facing the object, a first edge portion of the sublimation transfer sheet assembly is overlapped by a second edge portion of the sublimation transfer sheet assembly, and the first edge portion is interposed between the second edge portion and the object.

Abstract: A composite article including fiber tows and a network including material drawn or pulled between the fiber tows. The network forms a physical barrier reducing propagation of cracks in the composite article. Exemplary structures described herein are the first to use a novel cellular architecture to toughen resin infused composites and create a continuous through thickness reinforcement that does not induce fiber breakage.

Abstract: A metal/resin composite structure (106) of the invention is formed by bonding a metal member (103) and a resin member (105) to each other. A concavo-convex shape satisfying the following characteristics (i) and (ii) is formed on a bonding surface (104) of the metal member (103) to be bonded to the resin member (105). (i) A mean width of the profile elements (RSm) is equal to or greater than 150 ?m and equal to or smaller than 1500 ?m and a maximum height roughness (Rz) is equal to or greater than 170 ?m and equal to or smaller than 800 ?m (ii) A mean width of the profile elements (RSm) is equal to or greater than 100 nm and equal to or smaller than 10000 nm and a maximum height roughness (Rz) is equal to or greater than 100 nm and equal to or smaller than 10000 nm.

Abstract: A pad comprises a first sheet, a second sheet and a cushion. The outer periphery of the second sheet is attached to the first sheet, making a closed accommodation space between the first sheet and the second sheet for being filled with cushions. The cushion comprises a plurality of cushions with various phases and those cushions contact each other, so that energy is absorbed during collision or impact by means of multiple cushions with various phases simultaneously.

Abstract: Bonded formed laminates, and methods for making bonded formed laminates, are made from multiple layers of formed substrates comprising at least one nonwoven formed substrate which are bonded together at the distal ends or bases of protrusions formed in the substrates. The bonded formed laminate provides a very soft and lofty structure that is sustainable under compression.