Inorganic Materials Only Patents (Class 106/286.8)
  • Patent number: 6863724
    Abstract: Sulfur, useable in as an additive to asphalt in the preparation of asphalt binders can be plasticized by addition of carbon and further treated with amyl acetate. This plasticized sulfur can be formed into solid particles and then added to asphalt as either a minority or majority component to create desired paving binder compositions. The solid plasticized sulfur has non-stick non-flow properties within a wide range of ambient temperatures, and it can be stored solid for subsequent use in paving applications.
    Type: Grant
    Filed: August 8, 2002
    Date of Patent: March 8, 2005
    Assignee: Shell Canada Limited
    Inventors: William R. Bailey, Norm D. Pugh
  • Patent number: 6824826
    Abstract: Use of photocatalytic preparations of colloidal titanium dioxide optionally doped with a metal chosen from groups I-VA, and the lanthanide and actinide series of the periodic table, for preserving the original appearance of cementitious, stone, and marble products.
    Type: Grant
    Filed: April 11, 2002
    Date of Patent: November 30, 2004
    Assignee: Italcementi S.p.A.
    Inventors: Rossano Amadelli, Luigi Cassar, Carmine Pepe
  • Patent number: 6821919
    Abstract: A nanocomposite having titanium aluminum carbon nitride and amorphous carbon is disclosed, and the nanocomposite comprises a titanium aluminum carbon nitride grain of nanometer scale and an amorphous carbon matrix, wherein the titanium aluminum carbon nitride grain of nanometer scale is embedded into the amorphous carbon matrix. The method for coating the nanocomposite of titanium aluminum carbon nitride-amorphous carbon on a substrate comprises: depositing the substrate in a reaction chamber; and igniting plasma to clean and remove an oxide layer and adsorptive on the substrate; injecting a reaction gas. The reaction gas is activated and thermal decomposed by plasma to form the nanocomposite coating layer of titanium aluminum carbon nitride-amorphous carbon on the surface of the substrate.
    Type: Grant
    Filed: November 27, 2002
    Date of Patent: November 23, 2004
    Assignee: National Cheng Kung University
    Inventors: Ming-Hsiung Hon, Jiann Shieh
  • Patent number: 6808769
    Abstract: The present invention provides an aqueous dispersion containing at least two powder types selected from one or more metal oxide powders and/or one or more non-metal oxide powder. The present invention also provides a coating composition containing this dispersion, an inkjet recording medium containing the coating composition, and methods of making the same.
    Type: Grant
    Filed: March 24, 2003
    Date of Patent: October 26, 2004
    Assignee: Degussa AG
    Inventors: Christoph Batz-Sohn, Thomas Scharfe, Wolfgang Lortz
  • Publication number: 20040202861
    Abstract: A thermal spray powder of the present invention includes particles composed of molybdenum disulfide, and a coating layer provided on the surface of each of the particles. The coating layer is composed of a metal that is softened or melted at a temperature lower than the heat decomposition temperature of the molybdenum disulfide. The coating layer is preferably composed of copper. The thermal spray powder suppresses heat decomposition of the molybdenum disulfide contained in the thermal spray powder during thermal spraying.
    Type: Application
    Filed: September 29, 2003
    Publication date: October 14, 2004
    Inventors: Tsuyoshi Itsukaichi, Satoru Osawa, Isao Aoki
  • Publication number: 20040194662
    Abstract: The present invention relates to a thermal spraying powder capable of reliably allowing the achievement of a thermal sprayed coating having superior characteristics. A thermal spraying powder according to a first embodiment of the invention includes a predetermined amount of each of molybdenum, boron, cobalt, and chromium. The total content of molybdenum, boron, cobalt, and chromium in the thermal spraying powder is no less than 95% by weight. The primary crystal phase of the thermal spraying powder is multi-element ceramics containing at least one of cobalt and chromium along with molybdenum and boron. A thermal spraying powder according to a second embodiment of the invention includes a predetermined amount of each of molybdenum, boron, nickel, and chromium. The total content of molybdenum, boron, nickel, and chromium in this thermal spraying powder is no less than 95% by weight.
    Type: Application
    Filed: March 26, 2004
    Publication date: October 7, 2004
    Inventors: Tsuyoshi Itsukaichi, Satoru Osawa
  • Publication number: 20040191488
    Abstract: Coatings which are applied to a component have to be removed again in a complex way in certain regions, since a coating was not desired to be present in those regions. The subsequent removal of this layer adversely affects the component, for example its geometry.
    Type: Application
    Filed: April 8, 2004
    Publication date: September 30, 2004
    Inventors: Thomas Berndt, Nigel-Philip Cox, Andreas Griep, Guido Kern, Gerhard Reich, Peter Sindlhauser
  • Patent number: 6790272
    Abstract: The invention relates to aqueous pigment preparations containing i) at least one copolymer P of ethylenically unsaturated monomers M in the form of an aqueous polymer dispersion which contains between 0.1 and 1.5 weight %, in relation to the total weight of the copolymer P, of polymerized itaconic acid as acid monomer M1, its salts and/or anhydride, where up to 50 weight % of the itaconic acid can be substituted by another monomer having at least one acid group or a neutralized acid group, and whose glass transition temperature TG lies between −10 and +50° C.; ii) at least one inorganic pigment; iii) possibly inorganic fillers; and iv) standard additives. The invention also relates to the use of the copolymers P containing itaconic acid for improving the wet-abrasion resistance of polymer-bound coatings containing pigments.
    Type: Grant
    Filed: September 15, 2000
    Date of Patent: September 14, 2004
    Assignee: BASF Aktiengesellschaft
    Inventors: Cheng-Le Zhao, Joachim Roser, Rolf Dersch, Roland Baumstark
  • Patent number: 6777091
    Abstract: The sheet resistance of titanium oxide film can be controlled in 109 to 1013 &OHgr;/□ by coating a titanium oxide film on a substrate by sputtering a target containing metallic titanium under an atmosphere at reduced pressure and then subjecting the film to heat treatment under and oxidizing, inert or reducing atmosphere, depending on the oxygen-deficient state of the film. It is possible that a small amount of niobium oxide is contained in the titanium oxide, or a niobium oxide film is provided as an underlying film.
    Type: Grant
    Filed: September 3, 2002
    Date of Patent: August 17, 2004
    Assignee: Nippon Sheet Glass Co., Ltd.
    Inventors: Yoshifumi Kijima, Toshiaki Anzaki
  • Patent number: 6773814
    Abstract: Metal oxide particles having a metal oxide core and a silicon dioxide coating have a low structure. The particle are produced by a base dissolved in water being added under agitation to a dispersion comprising a metal oxide, at least one compound of the type XnSi(OR)4−n, and water, the reaction product being separated out, optionally washed with water and dried. The metal oxide particles coated with silicon dioxide may be used in sun screening agents and in chemical-mechanical-polishing (CMP) applications.
    Type: Grant
    Filed: August 7, 2002
    Date of Patent: August 10, 2004
    Assignee: Degussa AG
    Inventors: Kai Schumacher, Helmut Mangold, Steffen Hasenzahl, Harald Alff
  • Patent number: 6761984
    Abstract: This invention relates to an article having a substrate with a photocatalyst coating film formed thereon by ae sputtering method, characterized in that the photocatalyst coating film comprises titanium oxide as a main component and at least one kind of metal having a sputtering rate for Ar being 0.9 to 2.7 times that of Ti, preferably at least one kind of metal selected from the group consisting of Fe, V, Mo, Nb, Al and Cr, in an amount of 0.01 to 10 wt % in terms of the sum of such metals. The coating film is formed by a method using a Ti metal sputtering target or a Ti sub-oxide sputtering target containing the metal in an amount of 0.01 to 10 wt % in terms of the sum of such metals, or a method using two kinds of targets for two sputtering cathodes and applying reversing potential so as to have a cathode and an anode alternately.
    Type: Grant
    Filed: September 23, 2002
    Date of Patent: July 13, 2004
    Assignee: Nippon Sheet Glass Co., Ltd.
    Inventors: Toshiaki Anzaki, Daisuke Arai, Yoshifumi Kijima
  • Patent number: 6761986
    Abstract: A doped Cadmium Oxide (CdO) film has been developed for use in applications requiring conductive, films which are highly transparent to IR radiation. Suitable dopants for the film include any of the Group III elements, namely Boron, Aluminum, Gallium, Indium, or Thallium.
    Type: Grant
    Filed: March 29, 2002
    Date of Patent: July 13, 2004
    Assignee: Rockwell Scientific Licensing, LLC
    Inventor: Jeffrey T. Cheung
  • Patent number: 6730422
    Abstract: A ceramic material having particular utility as a thermal insulating or thermal barrier coating on metallic substrates is provided. The ceramic material broadly comprises at least one oxide and the balance comprising a first oxide selected from the group consisting of zirconia, ceria, and hafnia. The at least one oxide has a formula A2O3 where A is selected from the group consisting of La, Pr, Nd, Sm, Eu, Th, In, Sc, Y, Dy, Ho, Er, Tm, Yb, Lu, and mixtures thereof. The present invention also broadly relates to an article having a metal substrate and a thermal barrier coating as discussed above.
    Type: Grant
    Filed: August 21, 2002
    Date of Patent: May 4, 2004
    Assignee: United Technologies Corporation
    Inventors: David A. Litton, Nicholas E. Ulion, Mladen F. Trubelja, Michael J. Maloney, Sunil Govinda Warrier
  • Patent number: 6723387
    Abstract: A thermal spray method for the fabrication of ceramic/metal and ceramic/ceramic hardcoating for wear applications. The method makes use of feedstock powder, composed of micron-scale aggregates of hard phase material particles that are either mixed or coated with a readily fusible nano-scale binder phase material. Thus, during thermal spraying, the nanostructured material undergoes rapid melting while the aggregated material is heated but not necessarily melted. A dense coating is formed when the molten nano-material fills the available pore spaces between the heated and softened aggregates, providing a strong and tough matrix for the consolidated material. Optimal wear properties are achieved when the volume fraction of aggregated particles is high, typically in the range of 0.5-0.9. Aggregated material may be composed of one, two or more particles of difference sizes and/or compositions, with particle size distribution that gives high packing density for the hard phase.
    Type: Grant
    Filed: September 19, 2002
    Date of Patent: April 20, 2004
    Assignee: Rutgers University
    Inventors: Bernard H. Kear, Ganesh Skandan
  • Patent number: 6716407
    Abstract: Monazite or xenotime-based blanket coatings that stiffen ceramic fabrics without causing embrittlement at temperatures of at least as high as 2400° F. are provided. Methods for making the coatings are also provided. The methods comprise the synthesis of high purity, monazite and xenotime powders with the stoichiometric ratio of metal to phosphorous of about 1:1.
    Type: Grant
    Filed: June 18, 2001
    Date of Patent: April 6, 2004
    Assignee: The Boeing Company
    Inventors: Janet B. Davis, David B. Marshall, Peter Ernest David Morgan, Kris Shigeko Oka
  • Patent number: 6699522
    Abstract: An inorganic coating material maintains the properties of high heat resistance and high electrical insulating characteristics of inorganic materials, while enhancing the degree of adhesion with respect to an object to be coated. A water-based suspension with a specific gravity in the range of 1.5 to 2.5 is obtained by using as major raw materials at least two types of metal oxide particles having heat-resistant characteristics at temperatures above 1000° C., distributing diameters of these particles in the range of 0.1 &mgr;m to 30 &mgr;m, adjusting the average value of their particle diameters to 0.2 &mgr;m to 0.
    Type: Grant
    Filed: June 24, 2002
    Date of Patent: March 2, 2004
    Inventor: Takeshi Sakakibara
  • Publication number: 20040037964
    Abstract: A process for primer coating steel which is intended to be fabricated and overcoated, in which process the steel is primer coated with a primer coating comprising a silica binder. The binder comprises alumina-stabilized aqueous silica sol and, optionally, a minor amount of alkali metal silicate. The binder has a SiO2/M2O mole ratio, wherein M represents the total of alkali metal and ammonium ions, of at least 6:1. After the primer coating has dried to the extent that it is touch dry, it is optionally treated with a solution which increases the film strength of the primer coating.
    Type: Application
    Filed: June 20, 2003
    Publication date: February 26, 2004
    Inventors: Gerald Howard Davies, Gillian Diane Davies, Peter Harry Johan, Paul Anthony Jackson
  • Publication number: 20040033884
    Abstract: Thermal spray powders suitable for application of a thermal barrier coating on a substrate can be obtained by plasma spraying a chemically homogeneous zirconia stabilized in the tetragonal form using a stabilizing oxide such as yttria to obtain a powder comprising substantially spherical hollow zirconia particles with sizes less than about 200 micrometers.
    Type: Application
    Filed: August 13, 2002
    Publication date: February 19, 2004
    Inventor: Howard Wallar
  • Publication number: 20040016914
    Abstract: Disclosed is a coating liquid for forming a transparent conductive film, comprising conductive fine particles having an average particle diameter of 1 to 200 nm, silica particles having an average particle diameter of 4 to 200 nm and a polar solvent. The silica particles are in the form of chain silica particles having 2 to 10 silica particles on an average being connected. The content of an alkali in the silica particles is not more than 1000 ppm in terms of an alkali metal M.
    Type: Application
    Filed: July 17, 2003
    Publication date: January 29, 2004
    Applicant: CATALYSTS & CHEMICALS INDUSTRIES CO., LTD.
    Inventors: Masayuki Matsuda, Mitsuaki Kumazawa, Yoichi Ishihara, Toshiharu Hirai, Michio Komatsu
  • Patent number: 6673141
    Abstract: Coating foundry sand with a thin layer of an oxidation-promoting catalyst. Preferred catalysts comprise ferric and cupric oxides. The catalysts promote the oxidation of any polymeric binder or residues admixed with the sand. The sand is coated by wetting the grains with a solution of a catalyst precursor, drying the sand and baking the sand in air to convert the precursor to the catalyst.
    Type: Grant
    Filed: July 30, 2002
    Date of Patent: January 6, 2004
    Assignee: General Motors Corporation
    Inventors: Nicholas Edward Sargent, June-Sang Siak, Mei Cai
  • Patent number: 6660414
    Abstract: A dielectric thin film material for high frequency use, including use as a capacitor, and having a low dielectric loss factor is provided, the film comprising a composition of tungsten-doped barium strontium titanate of the general formula (BaxSr1−x)TiO3, where X is between about 0.5 and about 1.0. Also provided is a method for making a dielectric thin film of the general formula (BaxSr1−x)TiO3 and doped with W, where X is between about 0.5 and about 1.0, a substrate is provided, TiO2, the W dopant, Ba, and optionally Sr are deposited on the substrate, and the substrate containing TiO2, the W dopant, Ba, and optionally Sr is heated to form a low loss dielectric thin film.
    Type: Grant
    Filed: April 26, 1999
    Date of Patent: December 9, 2003
    Assignee: U.S. Department of Energy
    Inventors: Xiao-Dong Xiang, Hauyee Chang, Chen Gao, Ichiro Takeuchi, Peter G. Schultz
  • Patent number: 6641939
    Abstract: The invention relates to the utilization of doped alumina for static charge sensitive applications, and to methods for making and using the same, e.g., for varying the electrical conductivity of alumina by doping with an appropriate transition metal oxide and subsequently heating to high temperatures in a reducing environment. This treatment allows the electrical conductivity to be tailored and thus provides a cost effective means for producing components with controlled resistivity.
    Type: Grant
    Filed: July 1, 1999
    Date of Patent: November 4, 2003
    Assignee: The Morgan Crucible Company PLC
    Inventors: Cheng-Tsin Lee, Randel F. Mercer
  • Patent number: 6627320
    Abstract: A method for producing a composition for vapor deposition comprising sintering a vapor source mixture prepared by mixing vapor sources that contain titanium dioxide and niobium pentoxide. The method is capable of forming a high-refraction layer even in low-temperature vapor deposition on a substrate. An antireflection film is formed having good scratch resistance, good chemical resistance and good heat resistance, of which the heat resistance decreases little with time, that is useful in a variety of optical elements.
    Type: Grant
    Filed: November 29, 2001
    Date of Patent: September 30, 2003
    Assignee: Hoya Corporation
    Inventors: Takeshi Mitsuishi, Hitoshi Kamura, Kenichi Shinde, Hiroki Takei, Akinori Kobayashi, Yukihiro Takahashi, Yuko Watanabe
  • Patent number: 6627065
    Abstract: Coating compositions and methods of their use are described herein for the reduction of corrosion in imbedded metal structures. The coatings are applied as liquids to an external surface of a substrate in which the metal structures are imbedded. The coatings are subsequently allowed to dry. The liquid applied coatings provide galvanic protection to the imbedded metal structures. Continued protection can be maintained with periodic reapplication of the coating compositions, as necessary, to maintain electrical continuity. Because the coatings may be applied using methods similar to standard paints, and because the coatings are applied to external surfaces of the substrates in which the metal structures are imbedded, the corresponding corrosion protection may be easily maintained. The coating compositions are particularly useful in the protection of metal-reinforced concrete.
    Type: Grant
    Filed: October 15, 2001
    Date of Patent: September 30, 2003
    Assignee: The United States of America as represented by the Administrator of the National Aeronautics & Space Administration
    Inventors: Louis G. MacDowell, Joseph J. Curran
  • Patent number: 6623820
    Abstract: It is an object of the present invention to obtain a composite sol capable of forming an ink-receiving layer having a high transparency and a high property for fixing dyes. The present invention provides a sol which is a colloidal solution having aggregate particles containing silica and alumina dispersed in an aqueous medium, wherein the silica is such that the primary particles are spherical and the average particle size of the primary particles is from 2 to 200 nm, the average particle size of the aggregate particles is at least twice the average particle size of the silica primary particles and at most 1,000 nm, the &zgr;-potential of the aggregate particles is at least +10 mV, and the pH of the solution is from 3 to 9.
    Type: Grant
    Filed: February 11, 2000
    Date of Patent: September 23, 2003
    Assignee: Asahi Glass Company Ltd.
    Inventors: Katsumasa Nakahara, Noriko Torimoto, Hachiro Hirano, Toshiya Matsubara, Shinichi Suzuki, Hisao Inokuma, Hirokazu Wakabayashi
  • Publication number: 20030124045
    Abstract: A fumed-silica, which can make a slurry having sufficient wettability to a polar liquid, excellent dispersibility, and low viscosity even in the high concentration, and a slurry thereof. A fumed-silica and its slurry are provided, wherein the water content is controlled so that a weight loss after drying Y, and a dynamic wetting rate to water Z, have specified values.
    Type: Application
    Filed: December 23, 2002
    Publication date: July 3, 2003
    Applicant: NIPPON AEROSIL CO., LTD.
    Inventors: Hitoshi Kobayashi, Masamichi Murota, Hirokuni Shirono
  • Publication number: 20030116061
    Abstract: An inorganic composition comprises an inorganic matrix, wherein an inorganic layered compound is contained in the inorganic matrix. The inorganic matrix is preferably a metal oxide glass produced by a sol-gel method, and the inorganic layered compound is preferably swelling synthetic mica. A method of producing a film includes the steps of: hydrolyzing, dehydrating, and condensing an organic metal compound to obtain a reaction product; adding and dispersing the inorganic layered compound in the reaction product; coating the reaction product containing the inorganic layered compound on a substrate surface; and heating the substrate surface coated with the reaction product at a temperature of not more than 200° C. to vitrify the reaction product.
    Type: Application
    Filed: July 30, 2002
    Publication date: June 26, 2003
    Applicant: FUJI PHOTO FILM CO., LTD.
    Inventors: Toshiaki Aono, Keisuke Ozeki
  • Publication number: 20030100648
    Abstract: A composition and method for treating a set gypsum-containing material are disclosed. The composition is formed from at least water at least one trimetaphosphate salt, at least one monobasic phosphate salt, and at least one acyclic polyphosphate salt having at least three phosphate units. The method comprises applying to a set gypsum material at least two of the following inorganic phosphates: at least one monobasic phosphate salt, at least one trimetaphosphate salt, and at least one acyclic polyphosphate salt having at least three phosphate units. The method can be for inhibiting re-calcination of a set gypsum containing material, and/or for enhancing the strength, surface hardness, paintability, abrasion resistance, and/or water erosion resistance of a set gypsum-containing material. Also disclosed is a method of making a set gypsum-containing material.
    Type: Application
    Filed: November 19, 2001
    Publication date: May 29, 2003
    Applicant: United States Gypsum Company
    Inventors: Qiang Yu, Qingxia Liu, Jeffrey F. Grussing, Kevin W. Moyer, Richard Spencer
  • Patent number: 6562323
    Abstract: A composite powder prepared by coating a ramentaceous substrate with at least two color layers. A difference between the maximum value and the minimum value of the ab hue angle hab (hmax−hmin) as defined in the recommendation on uniform color space by CIE is in the range from 10° to 180°. A ratio of the maximum value vs the minimum value of the brightness L* as defined in the recommendation is in the range from 1.0 to 2.0. According to the viewing angle, the color tone of the composite powder changes.
    Type: Grant
    Filed: September 29, 2000
    Date of Patent: May 13, 2003
    Assignee: Catalysts & Chemicals Industries Co., Ltd.
    Inventors: Takumi Miyazaki, Hirokazu Tanaka
  • Patent number: 6547916
    Abstract: A method of joining cellulosic fiber containing surfaces by means of a phenolic, phenol-resorcinol, or resorcinol resin based adhesive system, whereby at least one of the surfaces is treated with a cure promoter composition comprising a carbonate, prior to the adhesive system being applied and a cure promoter composition for phenolic resin based on resorcinol resin based adhesive system comprising a carbonate.
    Type: Grant
    Filed: September 28, 2000
    Date of Patent: April 15, 2003
    Assignee: Akzo Nobel N.V.
    Inventors: Sven-Erik Andersson, Ben Nasli-Bakir, Stefan Lindberg, Olov Österberg
  • Publication number: 20030068265
    Abstract: The present invention relates to a method of making lithium borohydride that gives high yields while maintaining ease of purification.
    Type: Application
    Filed: October 3, 2002
    Publication date: April 10, 2003
    Inventors: John Hiroshi Yamamoto, Won Shu Park, Aaron Sarafinas, Michael Miller Cook, Stephen Gerard Maroldo
  • Publication number: 20030030029
    Abstract: A heat transfer medium is shown, having a very high heat transfer rate that is simple in structure, easy to make, environmentally sound, rapidly conducts heat, and preserves heat in a highly efficient manner. Also shown is a heat transfer surface and a heat transfer element utilizing the heat transfer medium.
    Type: Application
    Filed: August 13, 2001
    Publication date: February 13, 2003
    Inventor: YuZhi Qu
  • Patent number: 6497968
    Abstract: An environmentally resistant coating comprising silicon, titanium, chromium, and a balance of niobium and molybdenum for turbine components formed from molybdenum silicide-based composites. The turbine component may further include a thermal barrier coating disposed upon an outer surface of the environmentally resistant coating comprising zirconia, stabilized zirconia, zircon, mullite, and combinations thereof. The molybdenum silicide-based composite turbine component coated with the environmentally resistant coating and thermal barrier coating is resistant to oxidation at temperatures in the range from about 2000° F. to about 2600° F. and to pesting at temperatures in the range from about 1000° F. to about 1800° F.
    Type: Grant
    Filed: February 26, 2001
    Date of Patent: December 24, 2002
    Assignee: General Electric Company
    Inventors: Ji-Cheng Zhao, Bernard Patrick Bewlay, Melvin Robert Jackson
  • Patent number: 6468336
    Abstract: The present invention relates to novel water-borne shop primer (preconstruction primer) compositions comprising 5-40% by volume of a pigment mixture; 1.4-10% by volume of one or more water soluble silicates (based on the dry volume of the silicate); 40-90% by volume of water; and optionally one or more additives; said pigment mixture comprising 40-90% by weight of zinc, 10-60% by weight of micaceous iron oxide (MIO), and 0-50% by weight of a second filler (e.g. barium sulphate, kaolin, muscovite, quartz, etc.). The present invention also provides a method of using a shop primer composition for temporary protection of a steel surface, and to a method for the manufacture of a steel construction.
    Type: Grant
    Filed: May 26, 2000
    Date of Patent: October 22, 2002
    Assignee: J.C. Hempel's Skibsfarve-Fabrik A/S
    Inventors: Helle Fiedler, Dorte Jeanette Jensen, Ulla Kirsten Neestrup Hansen, Gruska Elisabeth Folkmann Musaeus
  • Patent number: 6410171
    Abstract: A component of a thermal processing apparatus for a fluid stream of hydrocarbons, a precursor glass for a glass-ceramic coating on such component and a method of inhibiting deposition of a material, such as carbon, on a surface of the component.
    Type: Grant
    Filed: August 31, 2000
    Date of Patent: June 25, 2002
    Assignee: Corning Incorporated
    Inventor: Thomas E. Paulson
  • Patent number: 6287372
    Abstract: An improved anti-corrosive zinc coating composition for application on a metal substrate is provided. The coating is comprised of a siloxane polymer resin in combination with zinc dust and ceramic microspheres, the microspheres having diameters of 45 microns or less. At this reduced diameter, the microspheres act as spacers for the zinc particles without interfering with the conductivity of the coating, thereby reducing the amount of zinc necessary to achieve cathodic protection of the substrate. The coating is economical to produce, provides excellent corrosion protection, and resists mud-cracking.
    Type: Grant
    Filed: March 31, 2000
    Date of Patent: September 11, 2001
    Assignee: Themec Company Incorporated
    Inventors: Remi Briand, Hylen Keith Freeman