Abstract: A composition, utility material, and method of making a utility material is disclosed. A composition having an improved setting time may include a plurality of microparticles mixed with a sodium silicate binder and an isocyanate setting agent, where the microparticle composition has a setting time of less than or equal to one hour. A utility material may be a wallboard that includes the composition.

Abstract: A roofing product can include roofing granules, wherein the roofing granules include base particles and a coating covering the base particles. The base particles are sintered. The coating has a depth of penetration into an outside surface of at least about 0.5% of an average radius of the base particles. In an embodiment, the coating has a depth of penetration into an outside surface of at least about 2.5 microns into the base particles. Further included is a process of forming the roofing granules.

Abstract: The present invention relates to pigments, comprising a plate-like substrate of perlite which does not contain 3D twin structure particles contained in milled expanded perlite in an amount of greater than 5% by weight., and (a) a dielectric material, especially a metal oxide, having a high index of refraction; and/or (a) a metal layer, especially a thin semi-transparent metal layer; a process for their production and their use in paints, ink-jet printing, for dyeing textiles, for pigmenting coatings (paints), printing inks, plastics, cosmetics, glazes for ceramics and glass.

Abstract: A process for treating a tailings stream comprises (a) contacting a deionized silicate solution with a tailings stream whereby the solids are entrapped within a gel produced from the silicate solution; and (b) allowing the gel to strengthen and solidify. The process may further comprise spreading the gel produced in step (a) over a surface. The present invention is particularly useful to treat tailings streams produced in processes to extract bitumen from oil sands ores.

Abstract: New photocatalytic product comprising compounds of titanium integrated with limestone. The product is obtained by reacting limestone with a suitable precursor of titanium dioxide in a basic solution, followed by accurately washing the solid obtained, drying it and calcining it. A composite is obtained containing limestone, titanium dioxide and calcium titanate. The composite thus obtained, used as such or in mixture with other components, has shown an unexpectedly high photocatalytic activity.

Abstract: Hydraulic cements, such as Portland cements and other cements that include substantial quantities of tricalcium silicate (C3S), dicalcium silicate (C2S), tricalcium aluminate (C3A), and/or tetracalcalcium alumino-ferrite (C4AF), are particle size optimized to have increased reactivity compared to cements of similar chemistry and/or decreased water demand compared to cements of similar fineness. Increasing hydraulic cement reactivity increases early strength development and release of reactive calcium hydroxide, both of which enhance SCM replacement and 1-28 day strengths compared to blends of conventional Portland cement and one or more SCMs, such as coal ash, slag or natural pozzolan. Decreasing the water demand can improve strength by decreasing the water-to-cement ratio for a given workability. The narrow PSD cements are well suited for making blended cements, including binary, ternary and quaternary blends.

Abstract: The present invention is directed to plug-and-abandon operations that use plugging compositions comprising cement kiln dust, pumicite, and/or lime. An embodiment includes a method of plugging a well bore for abandonment comprising: placing a plugging composition in the well bore, the plugging composition comprising: cement kiln dust in an amount of about 5% to about 100% by weight of cementitious components, pumicite in an amount of about 5% to about 100% by weight of cementitious components, 0% to about 24% of Portland cement by weight of cementitious components, and water; and allowing the plugging composition to set and form a plug.

Abstract: The present invention relates to a novel type of noncorrosive geopolymer cement in which said cement comprises a metakaolin or a mixture of metakaolin and non-thermally activated aluminosilicate, in a weight ratio comprised between about 40:60 and about 80:20, and an alkaline silicate solution having a molar ratio M2O:SiO2 comprised between about 0.51 and 0.60, M representing Na or K, and to the use of a superplasticizer comprising a crosslinked acrylic acid polymer in the manufacture of geopolymer cement.

Abstract: A glaze composition which makes it possible that a base material for an inorganic calcined substance containing a lot of vitreous material is glazed without having corrosion. The glaze composition comprises a plastic material, a non-plastic material, and a solvent material, wherein the plastic material comprises at least one material selected from the group consisting of Gairome clay, Kibushi clay, kaolin and talc; the non-plastic material comprises at least one material selected from the group consisting of silica, calcined kaolin, pottery stone, pyrophyllite, pottery shards, chamotte and zircon; and the solvent material comprises at least one material selected from the group consisting of feldspar, lime stone, dolomite, zinc oxide and lithium carbonate.

Abstract: 0.5 to 30 parts by weight of a hexagonal celsian powder is added to 100 parts by weight of a ceramic raw material powder to give a mixture. The mixture is sintered to give a ceramic porcelain so as to precipitate monoclinic celsian in the ceramic porcelain.

Abstract: Provided is a composition for coating that can form a waterproof siliceous coating film. To impart water resistance to a film formed by binder of alkali silicate, radioactive material is used in combination with the binder. Additionally, inorganic filler, inorganic body pigment, inorganic color pigment, additive, and water are used in combination, thereby attaining a coating film that combines water resistance, acid resistance, and non-flammability.

Abstract: The invention relates to a geopolymeric cement or binder comprising an amorphous vitreous matrix consisting of a poly(sialate-disiloxo)-type geopolymeric compound, having approximation formula (Na, K, Ca)(—Si—O—Al—O—Si—O—Si—O) or (Na, K, Ca)-PSDS. The inventive cement consists of a mixture of different varieties of polysialates in which the atomic ratio Si:Al varies between 2 and 5.5, the average of the Si:Al atomic ratio values as measured with the electronic microprobe being close to between 2.8 and 3. The remaining components of the geopolymeric cement or binder, such as mellilite particles, aluminosilicate particles and quartz particles, are not used in said Si:Al atomic ratio calculation. The geopolymeric structure of type (K, Ca)-Poly(sialate-disiloxo) (K, Ca)-PSDS is between 50% and 60% more mechanically resistant than that of type (K, Ca)-Poly(sialate-siloxo) (K, Ca)—PSS of the prior art.

Abstract: An inorganic fire-proof coating material can form a coat film to be transformed into a foamed layer demonstrating quite superior heat insulation ability by uniform foaming as subject to heat, such as that upon fire to prevent softening of the steel material coated by the coat film for a long period to be sufficiently practically applicable as a fire-proofing coat for steel frame structure or the like, and an inorganic fire-proof structure formed by coating the fire-proof coating material. The fire-proof coating material is consisted of an aqueous paste containing water soluble alkaline silicate in a content greater than or equal to 30 Wt % in components excluding water, holmite series mineral powder, and SiO2 supplying components other than water soluble alkaline silicate and holmite series mineral.

Abstract: A solution for forming a fire resistant coating on substrates such as timber comprises an aqueous solution of an alkali metal silicate containing from about 5 to about 70% by weight of the alkali metal silicate and having dispersed therein a filer in an amount of from about 5 to about 60%. The filler is preferably an intumescent material such as a graphite capable of exfoliation. The solution may be applied by brushing or spraying onto timber in a mine to form coatings from 1 to 4 mm in thickness.

Abstract: An aqueous, curable coating composition comprising a mixture of: (a) at least one water-soluble alkali metal silicate and (b) an effective amount of a water-soluble crosslinking agent comprising an alkali metal aluminophosphate, or an alkali metal aluminoborophosphate, or an ammonia aluminophosphate, or an ammonia aluminoborophosphate, or an alkali metal ammonia aluminophosphate, an alkali metal ammonia aluminoborophosphate, or a mixture of two or more of the foregoing phosphates. The coating composition will often not contain any visually discernible precipitate. The coating composition may be applied to a substrate, such as a glass, a ceramic, concrete or a metal and thereafter cured by air drying or by heating to a temperature of up to about 240° C. (or higher, if desired).

Abstract: The present invention describes an improved building material composition, useful for example as a fire door core and to improved methods of making this composition. The building material of the present invention consists essentially of expanded perlite, a fireproof binder, clay or vermiculite, and optionally diatomaceous earth, one or more viscosity-enhancing components, reinforcement fibers, and a plasticizer or mixtures thereof. The method of making this improved composition is a semi-continuous batch press method wherein at least the expanded perlite, fireproof binder, and clay or vermiculite are mixed; the mixture compressed in a mold, and the compressed mixture dried.

Abstract: A novel construction board composition is disclosed comprising a unique combination of synthetic binders selected for their ability to establish a strengthened permanent bond in the final dry state for use in a construction board composition comprising primarily gypsum, and in a construction board composition comprising an expanded mineral such as Perlite which largely reduces the amount of gypsum over current gypsum construction board formulations, thus reducing the weight while maintaining the strength of the construction board structure. In a preferred embodiment, the lightweight, strengthened gypsum construction board of the present invention also comprises an optional covering veneer that is applied to provide increased strength, moisture resistance, and fire retardency, and the back paper top ply is treated to provide increased flexural strength.

Abstract: The present invention describes improved fire door cores and improved methods of making these fire door cores. The fire door core of the present invention comprises expanded perlite, a fireproof binder, fire clay or vermiculite, and optionally one or more viscosity-enhancing components, fiberglass, or both. The method of making this improved fire door core is a semi-continuous batch press method wherein the expanded perlite, an fireproof binder, fire clay or vermiculite are mixed; the mixture compressed in a mold, and the compressed mixture dried.

Abstract: The present invention provides a recording medium comprising a substrate having a glossy coating thereon, wherein the glossy coating comprises a binder and first and second groups of particles, wherein: (a) the first group comprises metal oxide particles, wherein the metal oxide particles are aggregates of smaller, primary particles, (b) the mean diameter of the primary particles is less than about 100 nm, (c) the mean diameter of the aggregates is from about 100 nm to about 500 nm, (d) the mean diameter of the particles in the second group is less than about 50% of the mean diameter of the aggregates in the first group, and (e) the ratio of particles in the first group to particles in the second group is from about 0.1:1 to about 10:1 by weight. The glossy coating of the inventive recording medium has an excellent rate of liquid absorption, a relatively high liquid absorption capacity, excellent adhesiveness, and a non-brittle, crack-resistant, glossy surface.

Abstract: A composition with the required chipping characteristics can be formed into a solid block surrounding objects to be exposed by chipping away the material of the block to define a paleontology or similar toy. The composition contains rounded granite particles of two different mesh sizes, a wax filler material in the interstices between the particles and a separate binder to form the structure into a solid block.

Abstract: Rapid curing, high strength cementitious binder mixtures are provided containing fly ash and an alkali metal or alkaline earth metal silicate binder that has a weight ratio of SiO.sub.2 :M.sub.2 O of about 0.20:1 to about 0.75:1 wherein M is selected from the group consisting of Li, Na, K, 1/2Ca and 1/2Mg. The cementitious binder mixtures can be mixed with aggregates to provide mortar and concrete mixtures. Any of the binder, mortar and concrete mixtures can be cured under elevated temperatures to yield high strength products.

Abstract: A process of coating a glass substrate with a ceramic-like tough film, as well as the composite product of said process is disclosed. The process comprises forming, by conventional coating methods, a film of an aqueous silicate composition on the surface of a glass substrate. The aqueous silicate composition comprises pigment, aqueous silicate solutions, alkali metal hydroxide, colloidal silica and feldspar. The process is especially useful for rendering architectural grade and automobile glass opaque and decorative.

Abstract: This invention provides an improved water-based coating composition. The said coating composition comprises a light mineral such as expanded perlite, dilute sodium metasilicate solution, and a metal oxide. The coating composition of the invention has one or more of the following qualities when cured: non-poisonous; odorless; water resistant; non-conductive; heat resistant; acid resistant; alkaline resistant; rust resistant; ability to withstand burning; and ability to integrate with cement.

Abstract: Disclosed is an inorganic adhesive composition comprising (a) an aqueous silica sol and (b) an inorganic refractory powder along with one or more materials selected from (c) a fine powdery silica, (d) an aqueous alkali silicate solution and (e) a silane coupling agent. After hardening, the hardened product of the composition displays noticeably improved adhesion strength and electric insulating property.

Abstract: A lightweight wallboard having a density in the range of 10 pcf to 30 pcf and comprised of a faced layer of expanded siliceous inorganic particles, such as expanded perlite, bonded together by inorganic binder, such as sodium silicate. The board is made by depositing a mixture of particles, binder and water onto a moving web of facing material, contacting the mixture with an upper moving web of facing material, compacting the mixture to the desired shape and density and drying the resulting board. Fire resistant and water repellent versions of the formula are also disclosed.

Abstract: A building product comprises slate particles e.g. flakes, slivers, chips, fragments, and/or powdered dust particles bonded together by a fused glassy binder.

Abstract: Macro defect free cementitious products are obtained by curing or firing a cementitious composition comprising water, a reactive filler and a water soluble alkali metal silicate.The products show good strength and heat and water stability, by contrast with known mdf products where leaching out of the polymers used results in decreased strength.

Abstract: A composition for preparing artificial stone materials has the following formulation (mass %):soluble glass: 3-65limestone: 1-75aqueous solution of an acid with pH 1-4: 5-52This composition ensures the production of a wide range of high-strength structural and heat insulating materials.

Abstract: Flowability improving agent comprising a combination of(A) a sulphonated melamine-formaldehyde resin, a sulphonated melamine-urea-formaldehyde resin or a sulphonated naphthalene-formaldehyde resin and(B) a compound of the general formulaAr O--[R.sub.1 ].sub.n --R.sub.2.